OZGENC MAKINA SL 500 User manual

OPERATOR'S MANUAL
AUTOMATIC ALUMINUM BLOCK CUTTING MACHINE
OPERATOR'S MANUAL
AUTOMATIC ALUMINUM BLOCK CUTTING MACHINE
www.ozgencmakina.com. r
AUTOMATIC ALUMINUM BLOCK CUTTING MACHINE

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CONTENTS
GENERAL INFORMATION ............................................................................................................................................................. 4
1. DOCUMENT PUBLICATION INFORMATION ....................................................................................................................... 4
1.1 Af er Sales Service .................................................................................................................................................................... 4
1.2 The Procedures o Be Followed ...................................................................................................................................... 6
2. SCOPE OF THE USER MANUAL ................................................................................................................................................ 7
3. Machine Descrip ion .................................................................................................................................................................... 7
Op ions: ................................................................................................................................................................................................... 7
3.1 Machine Cu ing Capaci y ................................................................................................................................................. 8
3.2 Machine Specifica ions ...................................................................................................................................................... 9
4. Machine Layou and Uni S ruc ure ....................................................................................................................................10
4.1 General Measuremen s of he Machine ...................................................................................................................14
4.2 Machine Layou ...................................................................................................................................................................15
5. WORK SAFETY and PRECAUTIONS ......................................................................................................................................16
5.1 Safe y Swi ch ........................................................................................................................................................................16
5.2 Safe y Measures and Acciden Preven ion .............................................................................................................16
5.3 Machine Usage and Wrong Uses ................................................................................................................................16
5.4 General Safe y Rules ........................................................................................................................................................17
5.5 Main enance Measures for Safe y .............................................................................................................................17
5.6 Elec rici y Safe y Rules .....................................................................................................................................................17
5.7 Ligh ing Condi ions .............................................................................................................................................................17
5.8 Wiring ........................................................................................................................................................................................18
5.9 Grounding Condi ions ........................................................................................................................................................18
6. Safe y Equipmen .......................................................................................................................................................................19
6.1 Risk Areas and Warnings .................................................................................................................................................21
6.2 Noise Propaga ion ..............................................................................................................................................................22
6.3 Disposal of Harmful Subs ances .................................................................................................................................22
7. Machine S ar -Up ........................................................................................................................................................................22
7.1 Domes ic Transpor a ion .................................................................................................................................................22
7.2 Overseas Transpor a ion .................................................................................................................................................24
7.3 Breakdown Check for he Transpor a ion ................................................................................................................24
8. Machine Ins alla ion ..................................................................................................................................................................24
8.1 Placing he Machine ..........................................................................................................................................................24
8.2 Fixing on he Ground..........................................................................................................................................................24
8.3 S ar -up Prepara ion ..........................................................................................................................................................25
8.4 Elec rical Connec ions .......................................................................................................................................................25
8.5 Elec rical Panel Diagram and Equipmen S ruc ure ...........................................................................................26
8.6 Sensors Used in Machine and Their Du ies ............................................................................................................27
8.7 Pneuma ic Connec ions....................................................................................................................................................29
9. Machine Use ..................................................................................................................................................................................30
9.1 Machine S ar /S op ............................................................................................................................................................30
9.2 Opening he Machine ........................................................................................................................................................30
9.3 Con rol Lis .............................................................................................................................................................................31

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9.4 Con rol Panel and Specifica ions .................................................................................................................................32
9.5 Moving Equipmen Over Machine ...............................................................................................................................33
9.6 SL 500 Aluminum Block Cu ing and Machine Se ings ...................................................................................35
9.7 Process of Manually Se ing Saw Ou pu Speed .................................................................................................46
9.8 Process of Replacing Engine Bel ................................................................................................................................47
9.9 Process of Replacing Saw ...............................................................................................................................................49
9.10 Process of Turning Off, On of Fixa ion/Thrus Pis ons or Manually Se ing Their Speeds .............50
9.11 Process of Turning On or Off The Thrus /Fixa ion Pis on 1 ..........................................................................51
9.12 Process of Increasing or Decreasing Pressing Power of Upper Fixa ion/Thrus Pis ons .................52
10. Ergonomics ..................................................................................................................................................................................53
11.Problem De ermina ion Char ..............................................................................................................................................54
11.1 Alarm Codes and Meaning ..........................................................................................................................................55
12. General Main enance Subjec s ..........................................................................................................................................56
12.1 General Main enance .....................................................................................................................................................56
12.2 Recommended Oils o be Used for he Machine ..............................................................................................56
12.3 Al erna ive Oil Codes ......................................................................................................................................................56
12.4 Coolan Con rol .................................................................................................................................................................56
12.5 Condi ioner Wa er Level Con rol ...............................................................................................................................57
12.6 Condi ioner Wa er Level Con rol ...............................................................................................................................57
12.7 Cylinder Se ings ...............................................................................................................................................................58
12.8 Cylinder Sensor Se ing .................................................................................................................................................58
12.9 Main enance of Fil ers ...................................................................................................................................................59
13. Warran Condi ions ..................................................................................................................................................................60
13.1 Subjec s Ou side he Scope Of Warran y .............................................................................................................61
14. Appendix .......................................................................................................................................................................................62
14.1 ELECTRICAL CIRCUIT DIAGRAM ................................................................................................................................ 62
14.2 PNEUMATIC SCHEME ................................................................................................................................................... 62
14.3 EXPLODED PICTURES AND MATERIAL LIST ......................................................................................................... 62
14.4 SPARE MATERIAL LIST ................................................................................................................................................ 62

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GENERAL INFORMATION
This par con ains general opics abou he user manual.
1. DOCUMENT PUBLICATION INFORMATION
1.1 Af er Sales Service
Address:
Nilüfer Organize Sanayi Bölgesi
113. Sk. No:23 Nilüfer
BURSA/TURKEY 16250
Con ac :
PHONE: [phone]
FAX: [phone]
E-mail: [email protected]. r
NOTE: Spare par s can be supplied by our firm whose name is wri en below.
The spare par s needed are supplied by M.S.K MOTOR KOMPRESÖR MAKİNA SAN.TİC.LTD.ŞTİ.
Phone: [phone]
Fax: [phone]
REVISION
0 2016

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1.2 Documen a ion Process
The machine (OMRM 125) whose echnical charac eris ics are described in user manual
complies wi h CE norms. Safe y measures were aken in accordance wi h CE norms. We can
provide CE documen s upon reques .

SL 500 USER MANUAL
ÜRETİCİ / PRODUCER
KOD / ADI / CODE / NAME
SERİ NO / SERIAL NO
GÜÇ / POWER
FREKANS / FREQUENCY
HAVA BASINCI /
AIR PRESSURE
AĞIRLIK / WEIGHT
GENİŞLİK / WIDTH
BOY / LENGTH
YÜKSEKLİK / HEIGHT
MENŞE-İ / MADE IN
1.2
The Procedures o Be Followed
Warning symbols and words in his manual should be aken in o considera ion.
This warning sign is o pro ec worker's heal h and securi y agains dangers.
CHECK
Caution!
Note
M S K MOTOR KOMP MAKİNA SAN TİC LTD ŞTİ
SL 500
6-8 Bar
2015
400 V
310 kg M S K
MOTOR KOMP MAKİNA
SAN TİC LTD ŞTİ
NOSAB 113 Sk No:23 Nilüfer / BURSA
Tel: [phone] Pbx Fax: [phone]
1 07 49
1200 mm
2000 mm
1600 mm
30 lt / min
4 kW
50 Hz 5 A
10D50342
AIR PRESSURE
TÜRKİYE
ÜRETİM TARİHİ / PROD DATE
VOLTAJ / VOLTAGE
AKIM / CURRENT
HAVA TÜKETİMİ / AIR CONSUMPTION
Aluminium Corner Connector Profile Cutting Machine
Otomatik Alüminyum Takoz Kesim Makinası
The Procedures o Be Followed
Warning symbols and words in his manual should be aken in o considera ion.
This warning sign is o pro ec worker's heal h and securi y agains dangers.
There is burning risk of your hand during con ac ,
ake precau ions.
This is a warning sign o preven machine damage.
This is in ended o warn for using machine
proper ies in a correc way.
This includes warning messages
checking opera ors.
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Warning symbols and words in his manual should be aken in o considera ion.
There is burning risk of your hand during con ac ,
This is a warning sign o preven machine damage.
This is in ended o warn for using machine
This includes warning messages
required for

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2. SCOPE OF THE USER MANUAL
The relevan user manual is a documen which should be read by he users before opera ing he
machine. I con ains all basic informa ion abou he machine u iliza ion. In his documen , here
is also informa ion abou he long erm and efficien use of he machine and he necessary
basic main enance. By means of his manual, he user can use he sof and mechanical key
elemen s correc ly. Al hough some of he equipmen moun ed on he machine is differen in
erms of shape, sys ema ics of opera ion does no change.
3. Machine Descrip ion
Designed for aluminum block profiles cu ing
• PLC con rol sys em
• Double clamp
• Servo engine driving sys em
• 3 x Horizon al clasp & 3 x Ver ical clasp (pneuma ic)
• Au oma ic je cooling
• Wi h 3m roller conveyor line
• Au oma ic mechanical lubrica ion sys em
• Au oma ic slicing capabili y
• Maximum speed and precision wi h servo engine sys em
• +/- 0.1 mm cu ing precision
• Cu ing lis crea ion capabili y
• Pro ec ion cover sys em wi h safe y key
• Touchscreen
• 500 mm diamond ip circle saw
Op ions:
There is no op ion for SL 500 Aluminum block cu ing machine.

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3.1 Machine Cu ing Capaci y
+/- 0.1 mm cutting precision
500mm diamond tip saw
Automatic slicing capability

SL 500 USER MANUAL
3.2 Machine Specifica ions
Operating Voltage
Total Drawn ower
Drawn Current
400
5
5
Operating ressure
Total Air
Consumption Amount
6-8
30
Saw Engine
Saw Engine ower
Engine Revolution
4
2810
Servo Engine
Servo Engine ower
Drawn Current
Operating Voltajı
800
4,83
200
Saw Sizes
ØD1
Ød1
b1(saw thickness)
Tooth Number
500
30
4
120
Machine Weight 400
3.2 Machine Specifica ions
Volt (V
Kilowatt (Kw
Amper (A
BAR
Lt/Min
Kilowatt (Kw
RPM
Watt (W
Amper (A
Volt (V
mm
mm
mm
Kilogram (Kg
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4. Machine Layou and Uni S ruc ure
A- Pro ec ive Cover
B- Block Collec ion Reservoir
C- Servo Engine Pro ec ive Cover
D- Saw Cabine
E- Elec rical Board Cabine
F- User Con rol Panel
A
B
C
D
E
F

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A- Upper Profile Thrus /Fixa ion Pis ons
B- Side Profile Thrus /Fixa ion Pis ons
C- Profile Quan i y De ermina ion Sensor
D- Cover Securi y Swi ch
E- Dual Slide Group
A
B
C
D
E

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A- Pneuma ic Adjus men Panel
B- Shaving Discharge Reservoir
C- Air Circula ion Hole
A
B
C

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Structure of Conveyor
A- Conveyor Fee
B- Machine Connec ion Pla e
A
B

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4.1 General Measuremen s of he Machine

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4.2 Machine Layou
During machine layou , consider he freedom of movemen required for profile cu ing opera ion. Also,
consider appropria e dis ances for opening machine panel covers. Consider he following measuremen s
in order o work safely.
500
500
1000

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5. WORK SAFETY and PRECAUTIONS
5.1 Safe y Swi ch
This sec ion con ains he necessary informa ion for he safe use of he machine and he general
equipmen .
5.2 Safe y Measures and Acciden Preven ion
The necessary warnings abou he acciden s and measures are given in he user manual.
However, he user is supposed o warn and direc he workplace s aff o ensure observance of
he work safe y. Workplace officers should make he necessary follow-ups during
implemen a ion. The opera or should have full knowledge of he safe y rules abou he relevan
machine before s ar ing o work. The safe y elemen s which were available during he delivery
of he machine should be main ained comple ely.
Producing company shall no be responsible for he acciden s and securi y gaps arising from he
processes which do no comply wi h he erms of use and safe y of he machine. The risks in
his con ex shall affec he warran y erms as well. Producing company shall no be responsible
for he acciden s and breakdowns arising from non-observance of he ins ruc ions for he
machine and equipmen . The cri ical par s of he machine and equipmen ha require
replacemen due o wear, e c. should be replaced immedia ely.
Opera or is responsible for he subjec s such as usage, cleaning, adjus men , opera ing,
main enance, e c.
5.3 Machine Usage and Wrong Uses
SL 500 Aluminum block cu ing machine is only produced for profile cu ing opera ion. The user
is responsible for he machine breakdowns and work safe y gaps arising from machining during
cu ing opera ions excluding profile cu ing.

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5.4 General Safe y Rules
I is appropria e for SL 500 Aluminum block cu ing machine o be used by one opera or. If he
opera or has a en ion defici because of drugs, alcohol and medicine, he should never work.
The opera or should check he machine and i s componen s before opera ing. During he rou ine
main enance, main swi ch should be absolu ely closed and i should be ensured ha he
elec rici y and pneuma ic are off. If here is hydropneuma ic equipmen , he pressure should be
relieved. Do no change he equipmen and safe y componen s on he machine. Do no remove
he safe y device and he barriers. The opera or should have clo hing which is sui able for he
machine and produc ion condi ions. The opera or should no wear belongings such as ring,
bracele , e c. which may lead o acciden s. If he personnel has long hair, he should wear hair
ne . The ins alla ion should comply wi h he raining given by he specialis s of M.S.K. company.
5.5 Main enance Measures for Safe y
All main enance work should be carried ou by he compe en echnicians having full knowledge
abou he periodical echnique. Use he appropria e equipmen defined in he erms of machine
main enance.
5.6 Elec rici y Safe y Rules
In case of non-observance of he following safe y rules, severe occupa ional acciden s and
injuries may occur. The s aff who shall perform elec rical in erferences and main enance should
be engineer. All of he works should be performed wi h he isola ed proper equipmen . Take he
safe y signs in o considera ion and do no remove hem. Any supplemen a ion and removal
canno be made on he ension line. Use he original spare par s and equipmen . Any change of
he circui s is no allowed. Turn off he elec rical equipmen before cleaning. Make sure ha he
main cabin and cabine doors are closed. In case of fire, cu off he power from he main swi ch.
Use he appropria e fire figh ing equipmen .
No e: Locks of he equipmen boards should be kep by he au horized s aff.
5.7 Ligh ing Condi ions
The opera or should use he equipmen having he appropria e ligh ing values for safe y and
heal h. Min. ligh level for using he machine is de ermined as 300 lux. Review EN 12464-1
Ligh ing Norm for de ailed echnical informa ion.

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5.8 Wiring
All of he necessary wiring should be se properly in accordance wi h he machine. The needs
such as elec ric energy, pneuma ic needs, e c. should have proper values and he compa ible
equipmen should be placed in he layou area. IEC 64-8 norm should be aken in o
considera ion while ins alling he elec rical equipmen .
No e: If here is power supply in he sys em, i should have circui breaker 0.3A. S ar -up
processes should be carried ou by he compe en s aff.
5.9 Grounding Condi ions
Grounding sys em should comply wi h he erms of s andard IEC 64-8. Low-vol age equipmen
should comply wi h he norm (IEC64; IEC364). Grounding processes should be carried ou
considering he vol age values. A, marked poin is grounding inpu .

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6. Safe y Equipmen
DANGER! I is absolu ely forbidden o elimina e he measures aken for he machine and he
devices and deac iva e hem.
Main Swi ch
Cover Securi y
Swi ch

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Emergency/S op
Bu on