OZGENC MAKINA SL 500 User manual

OPERATOR'S MANUAL
AUTOMATIC ALUMINUM BLOCK CUTTING MACHINE
OPERATOR'S MANUAL
AUTOMATIC ALUMINUM BLOCK CUTTING MACHINE
www.ozgencmakina.com. r
AUTOMATIC ALUMINUM BLOCK CUTTING MACHINE

SL 500 USER MANUAL
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CONTENTS
GENERAL INFORMATION ............................................................................................................................................................. 4
1. DOCUMENT PUBLICATION INFORMATION ....................................................................................................................... 4
1.1 Af er Sales Service .................................................................................................................................................................... 4
1.2 The Procedures o Be Followed ...................................................................................................................................... 6
2. SCOPE OF THE USER MANUAL ................................................................................................................................................ 7
3. Machine Descrip ion .................................................................................................................................................................... 7
Op ions: ................................................................................................................................................................................................... 7
3.1 Machine Cu ing Capaci y ................................................................................................................................................. 8
3.2 Machine Specifica ions ...................................................................................................................................................... 9
4. Machine Layou and Uni S ruc ure ....................................................................................................................................10
4.1 General Measuremen s of he Machine ...................................................................................................................14
4.2 Machine Layou ...................................................................................................................................................................15
5. WORK SAFETY and PRECAUTIONS ......................................................................................................................................16
5.1 Safe y Swi ch ........................................................................................................................................................................16
5.2 Safe y Measures and Acciden Preven ion .............................................................................................................16
5.3 Machine Usage and Wrong Uses ................................................................................................................................16
5.4 General Safe y Rules ........................................................................................................................................................17
5.5 Main enance Measures for Safe y .............................................................................................................................17
5.6 Elec rici y Safe y Rules .....................................................................................................................................................17
5.7 Ligh ing Condi ions .............................................................................................................................................................17
5.8 Wiring ........................................................................................................................................................................................18
5.9 Grounding Condi ions ........................................................................................................................................................18
6. Safe y Equipmen .......................................................................................................................................................................19
6.1 Risk Areas and Warnings .................................................................................................................................................21
6.2 Noise Propaga ion ..............................................................................................................................................................22
6.3 Disposal of Harmful Subs ances .................................................................................................................................22
7. Machine S ar -Up ........................................................................................................................................................................22
7.1 Domes ic Transpor a ion .................................................................................................................................................22
7.2 Overseas Transpor a ion .................................................................................................................................................24
7.3 Breakdown Check for he Transpor a ion ................................................................................................................24
8. Machine Ins alla ion ..................................................................................................................................................................24
8.1 Placing he Machine ..........................................................................................................................................................24
8.2 Fixing on he Ground..........................................................................................................................................................24
8.3 S ar -up Prepara ion ..........................................................................................................................................................25
8.4 Elec rical Connec ions .......................................................................................................................................................25
8.5 Elec rical Panel Diagram and Equipmen S ruc ure ...........................................................................................26
8.6 Sensors Used in Machine and Their Du ies ............................................................................................................27
8.7 Pneuma ic Connec ions....................................................................................................................................................29
9. Machine Use ..................................................................................................................................................................................30
9.1 Machine S ar /S op ............................................................................................................................................................30
9.2 Opening he Machine ........................................................................................................................................................30
9.3 Con rol Lis .............................................................................................................................................................................31

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9.4 Con rol Panel and Specifica ions .................................................................................................................................32
9.5 Moving Equipmen Over Machine ...............................................................................................................................33
9.6 SL 500 Aluminum Block Cu ing and Machine Se ings ...................................................................................35
9.7 Process of Manually Se ing Saw Ou pu Speed .................................................................................................46
9.8 Process of Replacing Engine Bel ................................................................................................................................47
9.9 Process of Replacing Saw ...............................................................................................................................................49
9.10 Process of Turning Off, On of Fixa ion/Thrus Pis ons or Manually Se ing Their Speeds .............50
9.11 Process of Turning On or Off The Thrus /Fixa ion Pis on 1 ..........................................................................51
9.12 Process of Increasing or Decreasing Pressing Power of Upper Fixa ion/Thrus Pis ons .................52
10. Ergonomics ..................................................................................................................................................................................53
11.Problem De ermina ion Char ..............................................................................................................................................54
11.1 Alarm Codes and Meaning ..........................................................................................................................................55
12. General Main enance Subjec s ..........................................................................................................................................56
12.1 General Main enance .....................................................................................................................................................56
12.2 Recommended Oils o be Used for he Machine ..............................................................................................56
12.3 Al erna ive Oil Codes ......................................................................................................................................................56
12.4 Coolan Con rol .................................................................................................................................................................56
12.5 Condi ioner Wa er Level Con rol ...............................................................................................................................57
12.6 Condi ioner Wa er Level Con rol ...............................................................................................................................57
12.7 Cylinder Se ings ...............................................................................................................................................................58
12.8 Cylinder Sensor Se ing .................................................................................................................................................58
12.9 Main enance of Fil ers ...................................................................................................................................................59
13. Warran Condi ions ..................................................................................................................................................................60
13.1 Subjec s Ou side he Scope Of Warran y .............................................................................................................61
14. Appendix .......................................................................................................................................................................................62
14.1 ELECTRICAL CIRCUIT DIAGRAM ................................................................................................................................ 62
14.2 PNEUMATIC SCHEME ................................................................................................................................................... 62
14.3 EXPLODED PICTURES AND MATERIAL LIST ......................................................................................................... 62
14.4 SPARE MATERIAL LIST ................................................................................................................................................ 62

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GENERAL INFORMATION
This par con ains general opics abou he user manual.
1. DOCUMENT PUBLICATION INFORMATION
1.1 Af er Sales Service
Address:
Nilüfer Organize Sanayi Bölgesi
113. Sk. No:23 Nilüfer
BURSA/TURKEY 16250
Con ac :
PHONE: [phone]
FAX: [phone]
E-mail: [email protected]. r
NOTE: Spare par s can be supplied by our firm whose name is wri en below.
The spare par s needed are supplied by M.S.K MOTOR KOMPRESÖR MAKİNA SAN.TİC.LTD.ŞTİ.
Phone: [phone]
Fax: [phone]
REVISION
0 2016

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1.2 Documen a ion Process
The machine (OMRM 125) whose echnical charac eris ics are described in user manual
complies wi h CE norms. Safe y measures were aken in accordance wi h CE norms. We can
provide CE documen s upon reques .

SL 500 USER MANUAL
ÜRETİCİ / PRODUCER
KOD / ADI / CODE / NAME
SERİ NO / SERIAL NO
GÜÇ / POWER
FREKANS / FREQUENCY
HAVA BASINCI /
AIR PRESSURE
AĞIRLIK / WEIGHT
GENİŞLİK / WIDTH
BOY / LENGTH
YÜKSEKLİK / HEIGHT
MENŞE-İ / MADE IN
1.2
The Procedures o Be Followed
Warning symbols and words in his manual should be aken in o considera ion.
This warning sign is o pro ec worker's heal h and securi y agains dangers.
CHECK
Caution!
Note
M S K MOTOR KOMP MAKİNA SAN TİC LTD ŞTİ
SL 500
6-8 Bar
2015
400 V
310 kg M S K
MOTOR KOMP MAKİNA
SAN TİC LTD ŞTİ
NOSAB 113 Sk No:23 Nilüfer / BURSA
Tel: [phone] Pbx Fax: [phone]
1 07 49
1200 mm
2000 mm
1600 mm
30 lt / min
4 kW
50 Hz 5 A
10D50342
AIR PRESSURE
TÜRKİYE
ÜRETİM TARİHİ / PROD DATE
VOLTAJ / VOLTAGE
AKIM / CURRENT
HAVA TÜKETİMİ / AIR CONSUMPTION
Aluminium Corner Connector Profile Cutting Machine
Otomatik Alüminyum Takoz Kesim Makinası
The Procedures o Be Followed
Warning symbols and words in his manual should be aken in o considera ion.
This warning sign is o pro ec worker's heal h and securi y agains dangers.
There is burning risk of your hand during con ac ,
ake precau ions.
This is a warning sign o preven machine damage.
This is in ended o warn for using machine
proper ies in a correc way.
This includes warning messages
checking opera ors.
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Warning symbols and words in his manual should be aken in o considera ion.
There is burning risk of your hand during con ac ,
This is a warning sign o preven machine damage.
This is in ended o warn for using machine
This includes warning messages
required for

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2. SCOPE OF THE USER MANUAL
The relevan user manual is a documen which should be read by he users before opera ing he
machine. I con ains all basic informa ion abou he machine u iliza ion. In his documen , here
is also informa ion abou he long erm and efficien use of he machine and he necessary
basic main enance. By means of his manual, he user can use he sof and mechanical key
elemen s correc ly. Al hough some of he equipmen moun ed on he machine is differen in
erms of shape, sys ema ics of opera ion does no change.
3. Machine Descrip ion
Designed for aluminum block profiles cu ing
• PLC con rol sys em
• Double clamp
• Servo engine driving sys em
• 3 x Horizon al clasp & 3 x Ver ical clasp (pneuma ic)
• Au oma ic je cooling
• Wi h 3m roller conveyor line
• Au oma ic mechanical lubrica ion sys em
• Au oma ic slicing capabili y
• Maximum speed and precision wi h servo engine sys em
• +/- 0.1 mm cu ing precision
• Cu ing lis crea ion capabili y
• Pro ec ion cover sys em wi h safe y key
• Touchscreen
• 500 mm diamond ip circle saw
Op ions:
There is no op ion for SL 500 Aluminum block cu ing machine.

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3.1 Machine Cu ing Capaci y
+/- 0.1 mm cutting precision
500mm diamond tip saw
Automatic slicing capability

SL 500 USER MANUAL
3.2 Machine Specifica ions
Operating Voltage
Total Drawn ower
Drawn Current
400
5
5
Operating ressure
Total Air
Consumption Amount
6-8
30
Saw Engine
Saw Engine ower
Engine Revolution
4
2810
Servo Engine
Servo Engine ower
Drawn Current
Operating Voltajı
800
4,83
200
Saw Sizes
ØD1
Ød1
b1(saw thickness)
Tooth Number
500
30
4
120
Machine Weight 400
3.2 Machine Specifica ions
Volt (V
Kilowatt (Kw
Amper (A
BAR
Lt/Min
Kilowatt (Kw
RPM
Watt (W
Amper (A
Volt (V
mm
mm
mm
Kilogram (Kg
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4. Machine Layou and Uni S ruc ure
A- Pro ec ive Cover
B- Block Collec ion Reservoir
C- Servo Engine Pro ec ive Cover
D- Saw Cabine
E- Elec rical Board Cabine
F- User Con rol Panel
A
B
C
D
E
F