Ozito PFFP-65E User manual

1
INSTRUCTION MANUAL
PFFP-65E
STANDARD EQUIPMENT
IN ORDER TO MAKE A CLAIM UNDER THIS
WARRANTY YOU MUST RETURN THE PRODUCT
TO YOUR NEAREST BUNNINGS WAREHOUSE WITH
YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY
PLEASE TELEPHONE OUR CUSTOMER SERVICE
HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
1 YEAR WARRANTY
Your product is guaranteed for a period of 12 months from the
original date of purchase and is intended for DIY (Do It Yourself)
use only. If a product is defective it will be repaired in accordance
with the terms of this warranty. Warranty excludes consumable
parts, for example: o-rings, bearing, seals, gaskets and adaptors.
WARNING
The following actions will result in the warranty being void.
• If the tool has been operated on a supply voltage other
than that specified on the tool.
• If the tool shows signs of damage or defects caused
by or resulting from abuse, accidents or alterations.
• Failure to perform maintenance as set out within the
instruction manual.
• If the tool is disassembled or tampered with in any way.
WARRANTY
TO ENSURE A SPEEDY RESPONSE PLEASE
HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE
REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY
HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
OZITO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.
The benefits provided under this warranty are in addition
to other rights and remedies which are available to you at law.
Our goods come with guarantees that cannot be excluded
at law. You are entitled to a replacement or refund for a major
failure and for compensation for any other reasonably foreseeable
loss or damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the
failure does not amount to a major failure.
Generally you will be responsible for all costs associated with
a claim under this warranty, however, where you have suffered
any additional direct loss as a result of a defective product you
may be able to claim such expenses by contacting our customer
service helpline above.
PETROL
FIRE FIGHTING
PUMP
208CC 4 STROKE
SPECIFICATIONS
Engine: 4.8kW (6.5HP)
Engine Type: 4 Stroke, air cooled
Fuel Type: Unleaded petrol
Fuel Tank Capacity: 3.3L
Engine Capacity: 208cc
Max. Flow Rate: 11,500l/h
Max. Head: 70m
Max. Lift: 7m
Suction Inlet: 40mm (1½”)
Discharge Outlet: 2 x 25.4mm (1”), 1 x 40mm (1½”)
Weight: 29kg
5M Suction Hose
Fasteners & Adaptors
ozito.com.au
Spark Plug Wrench &
Filter
Petrol Pump
0618

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ONLINE MANUAL
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the online manual.
1. CONNECTING THE INLET
WARNING! ENSURE THE ENGINE IS SHUT OFF BEFORE
PERFORMING ANY OF THE FOLLOWING ASSEMBLY.
Connecting the Suction Inlet
Removing the Protection Covers
1. Placethelter
assembly into the
intake end of the
5m suction hose
and secure with a
hose clamp tightly.
2. Insert a hose
adaptor and an
o-ring into one of
the collars and
fasten to the outlet
side of the 5m
suction hose using
a hose clamp.
3. Screw the hose adaptor and
collar tightly onto the pumps
suction inlet in a clockwise
direction to secure in place.
Note: Teontape(notsupplied)is
recommended on threads
to ensure a water tight seal
and prevent any leakage.
Theinletallowsfora40mm(1½”)supplylinetobeconnected
and is capable of a maximum suction height of 7m.
Thepumpinletandoutletshavebeenttedwithaprotection
cover for transportation. These will need to be removed before
connecting any pipes.
CAUTION: AVOID POSITIONING THE INLET PIPE HIGHER
THAN THE PUMP, AS THIS WOULD DELAY THE ESCAPE
OF AIR BUBBLES FROM THE INLET PIPE.
CAUTION: THE INPUT HOSE OR PIPE SHOULD BE LOW
ENOUGH IN THE WATER TO ENSURE THAT IF THE
WATER LEVEL FALLS, THE PUMP WILL NOT RUN DRY.
ENSURE THAT THIS IS CHECKED WHEN IN OPERATION.
16.Spark Plug Wrench
17.Filter
18.5m Suction Hose
19.Collars
20.O-rings
21.Outlet Caps
22.Hose Adaptors
23.Hose Clamps
KNOW YOUR PRODUCT SETUP & PREPARATION
PETROL FIRE FIGHTING WATER PUMP
ACCESSORIES
1
11
10
6
2
12
15
7
3
13
8
4
14
16 17 18 19 20 21 22 23
9
5
1. Exhaust
2. Air Filter
3. Choke Lever
4. Fuel Lever
5. Recoil Starter
6. Fuel Cap
7. Fuel Tank
8. Throttle Lever
9. Motor Housing
10.Priming Cap
11. Discharge Outlet
12.Pump Housing
13.Suction Inlet
14.Drain Screw
15.Oil Fill Plug

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3. INSTALLATION
Connecting the Discharge Outlet
1. Insert a hose
adaptor and an
o-ring into one of
the collars.
2. Screw the hose adaptor and
collar tightly onto one of the
pump outlets in a clockwise
direction to secure in place.
Note: Teontape(notsupplied)
is recommended on
threads to ensure a water
tight seal and prevent any
leakage.
3. Repeatthisprocesstotmultipleoutlets.
Ensureunusedoutletsarettedwiththesuppliedoutletcaps
to stop water from expelling out of the discharge outlets.
Theoutletallowsfora25.4mm(1”)and40mm(1½”)pipetobe
connected and is capable of a maximum head of 70m.
Thepumphas3outlets(2x25.4mmand1x40mm),
which allows for multiple outlets to be used to pump water
simultaneously,howeverthiswillresultinlowerpressureand
owrate.
2. CONNECTING THE OUTLET
NOTE: TO USE THE PUMP IN PERMANENT INSTALLATIONS
WITH RIGID PIPES, INSTALL A NON-RETURN VALVE TO AVOID
THE FLUID BEING RE-CIRCULATED ONCE THE PUMP HAS
STOPPED.
CAUTION: ALL CONNECTIONS MUST BE AIR TIGHT,
FAILURE TO DO SO MAY RESULT IN AN AIR LEAK
WHICH CAN PREVENT THE PUMP FROM PRIMING.
1. Ensure the pump is mounted to a rigid base or ground.
70m
7m
MAXIMUM DELIVERY HEIGHT
WATER LEVEL
CAUTION: ALWAYS CARRY OR LIFT THE PUMP BY THE
FRAME TO AVOID DAMAGING THE UNIT.
CAUTION: THIS PRODUCT IS INTENDED FOR PUMPING
WATER IN A HOME DOMESTIC APPLICATION. DO NOT
USE IT FOR CORROSIVE, ABRASIVE, EXPLOSIVE OR
DANGEROUS LIQUIDS.
2. Ensure the distance from the surface of the water to the
pump inlet does not exceed 7m.
3. Ensure the distance from the pump to the highest point that
you wish to deliver the water does not exceed 70 metres.
Before starting, perform a few simple checks:
WARNING! ENSURE THE OUTLET FOR THIS PUMP, INCLUDING
ANY HOSES OR PIPES ARE NOT RESTRICTED OR OBSTRUCTED
IN ANY WAY. TAPS, VALVES AND ANY TYPE OF TRIGGER
NOZZLE MUST NEVER BE USED WITH THIS PUMP. FAILURE TO
FOLLOW THESE INSTRUCTIONS MAY RESULT IN PUMP FAILURE
OR SERIOUS INJURY.

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5. FUEL & OIL
4. PRIMING THE PUMP FOR OPERATION
OPERATION
CAUTION: DO NOT RUN THE PUMP DRY, THIS MAY
RESULT IN DAMAGE TO THE PUMP.
2. Unscrew the
priming cap by
turning in an
anti-clockwise
direction.
2. Fill the fuel tank
with the unleaded
petrol. Fuel tank
capacity 3.3 litres
2. Remove the
dipstick and
ensure the oil lays
between the min
and max marks.
3. If oil needs to be added
simply pour oil in until the
level reaches the max
level of the oil gauge. Oil
tank capacity 0.6 litre
4. Ensure dipstick is securely tighten after oil has been topped
up.
4. Fit the priming
cap back on
and ensure it is
secure.
3. Usingahose,llthepump
by pouring water into the
priming hole. Ensure that
the pump and suction line
are full.
1. Remove the fuel cap by
rotating anti-clockwise.
1. Removetheoilllplug
from the side of the engine.
Clean the dip stick and
re-insert without screwing
down.
3. Place the fuel cap back on and clean up any spillage.
Priming the pump prepares the motor for safe operation.
Onlyuseunleaded91RON(ResearchOctaneNumber)petrol.
Purchase fuel in quantities that can be used every 30 days to
prevent gum or foaming inside the container and/or fuel tank.
Aftertherst25hoursofusetheengineoilrequirestobe
replaced,andthenevery50hoursafterthat.Itisrecommended
thatSAE-10W-30(multiviscosity)oilsareusedattemperatures
from5to35ºCandsyntheticoils5W-30(multiviscosity)isused
for temperatures -5 to 5ºC.
H
L
H
L
Adding Fuel
Adding Oil
WARNING! BE SURE TO STOP THE ENGINE BEFORE
REFUELLING. DO NOT SMOKE WHILE REFUELLING.
WARNING! DO NOT OVER FILL THE FUEL TANK.
1. Ensureunusedoutletsarettedwiththesuppliedoutletcaps
to stop water from expelling out of the discharge outlets.

1
PFFP-65E
7. STARTING & STOPPING ENGINE
6. PRE-OPERATION INSPECTION
1. Move the choke
totheleft(closed
position)andthe
fuel lever to the right
(openposition).
1. Decrease the speed
of the engine by
moving the throttle
to the left and
allow to idle for 10-20
seconds.
2. Move the throttle lever
to the right (fast
position).
2. Move the fuel lever to the
left(closedposition).
Note: Allow the engine to cool
down before moving or
storing the pump.
4. Once started move the
choke lever to the right
(openposition)andthe
throttle lever to the left
(slowposition)and
allow to idle for 3 minutes.
3. Grip the recoil starter
and slowly pull until
resistanceisfelt,
then pull the recoil
starter rapidly.
Allow the rope to
rewind slowly and
ifnecessary,repeat
this procedure until
the engine starts.
Air Filter Starting the Engine
Stopping the Engine
Spark Plugs
1. Ensurethelter
is free from any
debris.
2. Ifnecessarycleanorreplacethelterbyfollowingthesteps
outlined in the maintenance section of this manual.
2. To remove and install the spark plug refer to the
maintenance section of this manual.
1. Make sure the electrode
is clean and the air gap
iscorrect(refertothe
specs of the spark plug
manufacture).
Theairltermustalwaysbeinperfectworkingorder,to
prevent debris and dust from being sucked into the engine thus
reducingtheefciencyandlifeofthemachine.
Use only the spark plugs that are recommended for this petrol
pump: Champion RC12YC.
Note: Usingasparkplugotherthanthatspeciedcouldleadto
serious engine damage.

9. MAINTENANCE
8. ADJUSTING THROTTLE
OPERATION
1. To increase the
speed of the engine
andwaterow,move
the throttle lever left
towards the
“”indicator.
2. To decrease the
speed of the engine
andwaterow,move
the throttle lever right
towards the
“”indicator.
The throttle is used to regulate the rotational speed of the
engine,whichalsocontrolsthewaterowoutofthedischarge
outlet. Beforestoringthepump,itisrecommendedtoemptythepump
body of any water.
1. Unscrew and remove
theairlterwingnut
and washer.
1. Remove the spark plug lead.
3. Insertthelterand
securewiththelter
cover and nut.
3. Clean the electrode
with a metal brush
and remove any
carbon build-up or
replace the spark
plug.
Turn the drain screw
anti-clockwise and remove
from the pump body to allow
excess water to drain out.
Ensure that the drain screw
isttedonceallwaterhas
drained out.
2. Remove the cover and
theairlter.Checkthat
thelterisintactand
clean,ifnotrinsewith
water and allow to dry or
replacethelter.
2. Remove the spark plug
using the spark plug
wrench supplied by
turning
anti-clockwise.
4. Retthesparkplugusingthesparkplugwrenchandpress
the spark plug lead back on.
Storing the Pump
Replacing the Air Filter
Replacing the Spark Plug

Power tools that are no longer usable should not be disposed of
with household waste but in an environmentally friendly way. Please
recycle where facilities exist. Check with your local council authority for
recycling advice.
Recyclingpackagingreducestheneedforlandllandrawmaterials.
Reuse of recycled material decreases pollution in the environment.
Please recycle packaging where facilities exist. Check with your local
council authority for recycling advice.
Makesuretoshutofftheengine,allowtheenginetocoolbefore
performing maintenance procedures.
Use a moist cloth to wipe down the pump housing. Allow to dry
thoroughly before storing in a dry location that is protected from bad
weather conditions.
Note: Ozito will not be responsible for any damage or injuries caused
by repair of the pump by an unauthorised person or by mishandling.
TROUBLESHOOTING
MAINTENANCE DISPOSAL AND RECYCLING
Problem Possible Cause Solution
Unit runs but delivers little or no
water
Leak in suction hose or piping
Cloggedsuctionlter
Water level above pump intake
Pump not primed
Water level more than maximum lift
Engine speed too low
Tighten suction hoses and use thread sealer.
Cleardebrisfromsuctionlter
Lower suction hose into water
Fill pump with water before trying to prime
Move pump closer to water level and increase discharge line length if necessary
Increase throttle
Unit will not start No fuel
Fuelvalvein“off”position
Oil level too low
Lowqualityordeteriorated,oldfuel
Dirtymufer,exhaust
Choke adjusted incorrectly
Air-lterclogged
Fuelevaporationincarburettor(vapourlock)dueto
high temperatures
Sparkplugiswetorthesparkplugelectrodeisdirty,
placed inadequately or is faulty
Fill engine fuel tank. Refer to engine operating instructions
Turnfuelvalveto“on”position
Fill with correct oil
Use only fresh 91 octane unleaded fuel.
Check and clean
Movechokeleverto“CLOSED”unlessengineiswarm.Refertoengineoperatinginstructions
Check,cleanorreplacelterasrequired
Wait 10 to 20 minutes then retry the starting procedure
Refer to the maintenance section on how to remove and inspect
Unit starts but runs and performs
poorly
Air-lterclogged
Choke is still engaged
Engineorcarburettordifculties
Check,cleanorreplacelterasrequired
Return the choke to the open position
Contact Ozito customer service
MAINTENANCE CHART
*
Time
Check
*
*
Fuel Tank
Adjust inlet and exhaust valves
Recommended Check & Maintenance Chart
Item
Inspect and tighten all nuts and bolts
Air Filter
Fuel Tank Nozzle
Fuel lines
Spark Plug
Remove carbon in combustion chamber
Every operation/ dailyAfter 20hours or 1 monthAfter 50 hours or 3 monthsAfter 100 hours or yearly
(Frequency depends on pump location. i.e. High dust environment every 10 Hrs)
(check for leaks) (change if neccesary)
(required after first
20 hours / 1 month of use)
Change Clean To be performed by qualified service centre

1
Spare parts can be ordered from the Special Orders Desk
at your local Bunnings Warehouse.
For further information, or any parts not listed here, visit
www.ozito.com.au or contact Ozito Customer Service:
Australia 1800 069 486 New Zealand 0508 069 486
E-mail: [email protected]
GENERAL POWER TOOL SAFETY WARNINGS
ADDITIONAL SAFETY WARNINGS FOR PUMPS
DESCRIPTION OF SYMBOLS
ORDERING REPLACEMENT PARTS
FLOW CURVE
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and
instructionsmayresultinelectricshock,reand/orseriousinjury.
Save these instructions
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Donotoperatepumpsinexplosiveatmospheres,suchasinthepresenceofammableliquids,
gases or dust. Pumps create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a pump. Distractions can cause you to lose control.\
2. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a pump. Do not use
apumpwhileyouaretiredorundertheinuenceofdrugs,alcoholormedication. A moment of
inattention while operating a pump may result in serious personal injury.
b. Avoid accidental starting. Carryingpumpwithyourngerontherecoilstarterinvitesaccidents.
3. Pump use and care
a. Store idle pump out reach of children and other untrained persons. Pumps are dangerous in the hands
of untrained users.
b. Always shut off the engine, allow the engine to cool and remove spark plug before making any
adjustments, changing accessories,or storing pumps. Such preventive safety measures reduce the risk
of starting the pump accidentally.
c. Maintain pumps. Check for misalignment or binding of moving parts, breakage of parts and any other
condition that may affect the pumps operation. If damaged, have the pump repaired before use. Many
accidents are caused by poorly maintained pumps.
d. Use the pump, and accessories etc., in accordance with these instructions and in the manner
intended for the particular type of pump, taking into account the working conditions and the work to
be performed. Use of the pump for operations different from intended could result in a hazardous situation.
4. Service
a. Haveyourpumpservicedbyaqualiedrepairpersonusingonlyidenticalreplacementparts.This will
ensure that the safety of the pump is maintained.
WARNING! This product is intended for pumping water in a Home Domestic application. Do
not use it for corrosive, abrasive, explosive or dangerous liquids. Fluids other than water will
damagethewaterpumpand/orcreatearehazard.Failuretofollowallinstructionslisted
belowmayresultinelectricshock,reand/orseriousinjury.
WARNING! This product is not suitable for use with drinking (potable) water.
This appliance is not intended for use by person (including children) with reduced physical, sensory or
mental capabilities, or lack of experience and knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.
• Ensure the water pump is switched off when installing.
• Donotinstalloroperatethewaterpumpinanexplosiveenvironmentornearammablematerial.
• Do not operate the water pump without liquid.
• Do not run the water pump dry.
• Never refuel while engine is running or hot.Fuelspilledonahotenginecouldresultinareorexplosion.
• Usecautionwhenhandlingpetrol.Refuelinwell-ventilatedarea.Donotoverllfueltankanddonot
spill fuel. Make sure tank cap is closed properly.Petrolisextremelyammableandisexplosiveunder
certain conditions.
• Neverruntheengineinanenclosedorconnedarea. Exhaust contains poisonous carbon monoxide gas;
exposure may cause loss of consciousness and may lead to death.
• Donotusetopumpammableorexplosiveliquidssuchasgasoline,fueloil,kerosene,solventsor
thinners. Pump should only be used with liquids compatible with pump component materials. Failure
tofollowtothiswarningcanresultinseriouspersonalinjury,deathand/orpropertydamage.
• Pump must be located on a solid level surface. Pump could tip or fall causing serious injury.
• Do not hold or suspend pump by means of a discharge pipe. Pipe could break or come loose.
• Becarefulnottotouchthemuferwhileitishot.Toavoidsevereburnsorrehazards,letthe
engine cool before transporting or storing it indoors. Themuferbecomesveryhotduringoperationand
remains hot for a while after stopping the engine. Exhaust may contain chemicals that may cause cancer or
reproductive harm.
WARNING! The water pump together with associated pipework operate under pressure. Do not
disconnect water pump or pipework until internal pressure has been released. Failure to do this
could result in personal injury and damage to property.
• Avoid inserting hands into the inlets/outlets of the water pump while it is operating.
• Beforeusingthewaterpump,alwaysinspectitvisually.Donotusethepumpifitiscrackedand/ordamaged.
Ifthewaterpumpisdamaged,contactOzitocustomerservice.
• The pump must not be used when people are in the water.
• Pollution of the liquid could occur due to leakage of lubricants
VVolts Hz Hertz
~Alternating current WWatts
/min Revolutions or
reciprocation per minute
Hp Horse power ˚C Degrees Celsius
p/hr Per hour kPa Pressure rating (kilopascals)
bar Pressure rating LLitres
FInsulation class PVC Polyvinyl chloride
n o No load speed
Regulatorcompliance mark
Warning Read instruction manual
IPX8 Ingress protection from water
cc Cubic centimeters
Fire Toxic fumes
Hot surface
0
10
20
30
40
50
60
70
80
0 2000 4000 6000 8000 10000 12000 14000
Head Height ( m )
Flow Rate ( I/hour )
PFFP-65E Pump Flow Curve