Ozone Solutions OUV-2800-HF Manual

OUV-2800-HF(T), OUV-4000-HF(T) & OUV-6800-HF(T)
Operation and Maintenance Instructions
IMPORTANT!!!!!
1. Read instructions thoroughly before operating!!
2. After shipping the unit via courier or after rough handling such as falling off a shelf open cabinet by following
step 1 of the cleaning instructions. Check to make sure the UV tubes are in place. If the tubes have come out of
place re install them. If they are broken wearing rubber gloves clean the glass out and replace the tubes.
AUTION, THIS OZONE GENERATOR PRODU ES DANGEROUS ULTRAVIOLET LIGHT,
DIS ONNE T POWER BEFORE OPENING TO SERVI E
SPE IFI ATIONS FOR OUV-550-HF Ozone Generator
Maximum output OUV-2800-HF(T) = 2 800 mg/hr
OUV-4000-HF(T) = 4 000 mg/hr
OUV-6800-HF(T) = 6 800 mg/hr
Fan (rated cfm) 105 cfm
Filter 1 Cleanable foam filter
abinet material Stainless steel chassis
Generation method Ultra Violet Light
Weight OUV-2800-HF (19lb) / OUV-4000-HF (20lb) / OUV-6800-HF (21lb)
Size 20” long x 9” wide x 7 5/8 height (including handle)
INTRODU TION
This line is designed for various uses. This ozone generator can be used for many uses such
as deodorizing cars homes as well as oxidizing many organic contaminants.
WARRANTY
This ozone generator is warranted against defects in materials and workmanship for a period of four years from date
of purchase. Liability is limited to parts and labor only. Shipping is the sole responsibility the customer. OZSL is not
liable for damage caused by shipping misuse neglect or lack of regular maintenance.
LIABILITY
OZSL assumes no responsibility for any damage done to items from the use or miss use of any product sold or
manufactured by OZSL. It is the customers responsibility to test materials prior to use and to ensure that the
procedure and installation technique they are using is correct for the application.
HEALTH AND SAFETY
Ozone can be an irritant and a powerful oxidizing agent. As with most all products ozone is dangerous only when
used improperly as such it is important to follow safe usage guide lines.
*When doing a shock treatment, no people plants or pets/animals may be in the room when the unit is running.*
The room should not be reentered until all ozone has been depleted unless proper breathing respirators are used.
MAINTENAN E FREQUEN Y
Under heavy duty use or severely polluted areas The ozone generator filter should be inspected and cleaned if
necessary every 2 to 3 weeks. Inspect the UV tubes for fine dust or residue collecting on UV generator tube
surfaces. Light duty use requires cleaning every 2 to 6 months depending on the severity of pollution in the feed
air. In dirty conditions cleaning can be as often as 4-6 weeks.
DES RIPTION OF OZONE GENERATOR
These ozone generators produce ozone by UV light converting normal oxygen to ozone gas which is a very strong
oxidizing agent used to destroy odors and other organic contaminants.
PLA EMENT OF UNIT
This ozone generator is designed as a portable commercial deodorizing device. It uses 120VAC for North America
and 220-240VAC for European countries etc. European models come with an IEC connector and it is up to the
customer to supply the proper cord (this can be acquired at any computer shop).
Please note the following points when placing the unit.
-Place on a flat solid surface such as a table or shelf. Do not place on rug flooring to reduce dust entering the unit
-Do not place in an area where the unit could be splashed with water moisture or in an area that it could get
flooded with water.
-Ensure that the unit gets proper fresh air flow. Do not obstruct the incoming or outgoing air from the unit.
-If used in temperatures below freezing ensure that condensation inside the unit does not occur.
-Set the unit in an area where it will provide the best ozone distribution.
-The use of circulation fan will greatly increase the efficiency of the treatment.

OUV-2800-HF(T), OUV-4000-HF(T) & OUV-6800-HF(T)
Operation and Maintenance Instructions ... ontinued
SETTING OF MA HINE (Standard ontrols)
This switch setup is designed for shock treating using the pro ided
one shot shock treatment timer or daily/weekly shock treatments
using the 7 day timer if ordered.
(Refer to ozone application/usage instructions for more detailed
instructions.)
1. This series has controls that feature an On/off switch to power
the unit and fan a one shot timer to control the amount of time the
unit runs for as well as 3 switches for controlling output in 5-7
steps (depending on model). Ozone production begins when 1 2
or all 3 output switches and either the power switch or the timer is
set to on. (Note Do not turn on the power switch and the timer at
the same time)
2. The output switches control the output of the ozone generator by
turning only some lamps on. The 2800 has 5 UV tubes switch 1
turns on 1 tube switch 2 turns on 2 tubes. The 3 switch turns on
the remaining 2 UV tubes. This allows for operation at 5 different
output settings. The 4000 has 7 UV tubes switch 1 turns on 1 tube switch 2 turns on 2 tubes. The 3 switch turns
on the remaining 4 UV tubes. This allows for operation at 7 different output settings. The 6800 also have 3 output
switches the first switch turns on 2 UV tubes the second switch turns on 4 UV tubes the third switch turns on the
remaining 6 UV tubes. This allows 6 different output settings.
3. This unit is designed exclusively for shock treatments.
4. TIMER OPERATION
Timer simply bypasses the on/off or Hi/Low switch.
To use/set the timer make sure the switch is in the OFF position. Follow the manufacturers timer instruction for
operation.
SETTING OF MA HINE (w/ Optional 7-Day Timer ontrols)
1. This series has controls that feature a master On/off switch to
power the unit and fan a digital timer to control the amount of
time the unit runs for each day and has 7 on and 7 off settings per
day. There are also 3 UV tube control switches under the power
switch these switches allow you to control wether the UV tubes
are on continual operation or timed operation. To run continual set
switches to “Hold” to run the tubes on timed operation set the
switches to “Timed”.
Examples: (1) If you turn the “2 Tubes” switch to the “Hold”
position and the “4 Tubes” and “6 Tubes” switch to the “Timed”
position then you will have 2 tubes working continually and 10
tubes working on the timer.
(2) If you turn the “4 Tubes” switch to “Hold” and turn “2 Tubes” switch to “Timed” then 4 tubes will run
continually and 2 tubes will operate on the timer and the 6 tubes will not run at all.
2. This unit is designed to allow some UV tubes to run constantly and also allow the rest to be turned on by a
timer for shock treatments.
3. TIMER OPERATION
Follow the manufacturers timer instruction for operation.

OUV-2800-HF(T), OUV-4000-HF(T) & OUV-6800-HF(T)
Tube Removal & leaning Instructions
DISCONNECT POWER BEFORE SERVICING
DO NOT LOOK AT UV LIGHT
DO NOT OPERATE WITH end cap OFF!!
1. Remove the 18 Philips (star) screws form the
top lid of the UV machine as shown. 7 on each
side and 4 on the top.
Do not remove the lower screws!
2. Lift the
lid off as
indicated in
the image.
3. Clip the 4
cable ties that
are holding the
tubes in place.
NOTE that if
you plan on
shipping the
unit these ties
MUST be
replaced.
4. To remove the tube lift the end and pull
while wiggling the tube back and forth being
careful not to break it on the steel support /
light guard.
If you have a UV 2700 go to step 5a.
If you have a UV 4000 go to step 5b.
5a. To remove the
lower level of tubes
on the UV 2700
simply remove the
ties and tubes as in
step 4.
Now go to step 6.
5b. To remove the second and third row of
tubes in the UV 4000 you will need to first
remove the tube support brackets after
removing the tubes. This bracket is
removed by removing 3 screws from each
as indicated in the image. Then remove
the ties and tubes as in step 4.
Now go to step 6.

OUV-2800-HF(T), OUV-4000-HF(T) & OUV-6800-HF(T)
Tube Removal & leaning Instructions ... ontinued
6.Take all the tubes and use an alcohol moistened paper towel or a lightly soap and water moistened paper
towel to wipe the tubes down and remove any deposits. If soap water is used then a second wiping with
a clean water moistened paper towel will be required to remove the soap.
-Be very careful not to damage the 2 wires that run the length of the tubes
-Note that using alcohol will allow you to use the ozone generator as soon as it is re assembled.
-If water is used for cleaning allow tubes to dry in a warm place for a couple hours ensure that they
completely dry.
7. If dirty wipe the inside of the unit with an alcohol soaked paper towel.
8. Remove the filter by grasping the retaining ring and simply pulling it off of the fan grill.
9. Clean the foam filter with dish soapy water and rinse thoroughly and allow to dry completely before re
installing. Replace the filter by clipping the retaining ring back on the fan grill.
10. Replace the tubes by inserting them with the 2 wires that run the length facing one side or the other.
Wiggle the tube slightly side to side while pushing until the pins are fully in the socket. Replace the wire
ties with new ones especially if the unit is to be shipped. Note that the wire ties are standard 3 1/2" wire
(cable) ties available at your local lumber store.
11. Replace the lid and re install the 18 lid screws. The unit is now ready for service.