Ozone Solutions DR Series User manual

DR SERIES
HIGH OUTPUT SHOCK TREATMENT OZONE GENERATOR
MODEL: DR-25
INSTALLATION & OPERATIONS MANUAL
451 Black Forest Road /Hull, Iowa 51239 USA
P 712.439.6880 /F 712.439.6733

DR SERIES /3
INSTALLATION & OPERATIONS MANUAL
IMPORTANT SAFETY INSTRUCTIONS, READ AND FOLLOW ALL INSTRUCTIONS.
Read this manual completely before attempting installation.
SAVE THESE INSTRUCTIONS.
CONTENTS
Introduction ....................................................................4
I. SAFETY
Precautions.....................................................................4
Personal Safety ..............................................................5
II. COMPONENTS
Diagram ..........................................................................6
Description .....................................................................6
III. INSTALLATION & OPERATION
Requirements.................................................................6
Operator Instructions.....................................................7
IV. ADDITIONAL INFORMATION
Specications .................................................................7
Warranty .........................................................................8
Contact Information .......................................................8
APPENDIX A - CAD DRAWING................................ 9
APPENDIX B - MAINTENANCE..............................10
APPENDIX C - SAFETY DATA SHEET....................11

4/DR SERIES
OZONE SOLUTIONS
INTRODUCTION
Ozone naturally attaches to most organic chemical
contaminants, mold spore, odors, etc. It is able to
break them down on the moleccular level leaving the
area with clean fresh air.
The DR Series ozone generators are a complete ozone
generation system. No external compressed air or
oxygen supply is required. This system uses ambient air
to produce up to 25 grams per hour of gaseous ozone.
Each function of the system is described in this manual.
Please read and familiarize yourself with this manual
before use.
THEORY OF OPERATION
The DR-25 is an ozone generation system that uses
ambient air to produce concentrated ozone gas. This
system generates ozone via corona discharge.
Corona discharge is a process where an electrical spark
is used to split the molecular bond of natural oxygen
molecules (O2) into a singlet state (O-). These singlet
oxygen atoms then bond to the remaining O2molecules
to form ozone (O3). See picture below for reference.
I. SAFETY
PRECAUTIONS
Ozone is a powerful oxidizing agent. Observe strict
operating procedures while using ozone equipment. It
is imperative that only ozone compatible materials are
used in conjunction with the ozone system.
NOTE: If the operator has asthma, he or she must
not enter an airspace that has a signicant ozone
concentration. Ozone can induce an asthma attack.
Carefully review and familiarize yourself with the
following important safety information concerning the
Ozone Generator:
• Ozone is an extremely aggressive and powerful
oxidizer. The Occupational Safety and Health
Administration (OSHA) 8-hour exposure limit is
0.10 PPM. The OSHA 15-minute exposure limit for
ozone is 0.3 PPM. Above 0.3 PPM, there is the risk
of damage to respiratory tissues.
• People who have no sense of smell should not
operate this equipment.
• Never attempt to verify ozone production by directly
breathing or smelling the ozone outlet.
• The Ozone Generator contains high voltages.
Tampering can result in serious injury or death. For
service instructions, contact Ozone Solutions.
Oxygen itself is not combustible, however it greatly
accelerates the burning of combustible materials.
Therefore, precautions should be taken to avoid a re
in the area of the generator
• Smoking should not be permitted in the area where
the system is located.
• All oxygen connections and hoses should be kept
clean and free of grease, oil and other combustible
materials.
Do not attempt to modify or enhance the performance
of a generator in any way.
O2
O2
O2
O-O-
O3
++

DR SERIES /5
INSTALLATION & OPERATIONS MANUAL
PERSONAL SAFETY
Flushing ozone from the system
Safety warnings regarding ozone gas are found at the
beginning of this manual. The Ozone System produces
a large amount of ozone, which can be inadvertently
“stored” within the Ozone Generators, manifolds, and
ozone lines.
Eventually the ozone (even while in the system) will
safely revert back to oxygen, but in the right conditions
the ozone can remain in the system for 24 hours or
even longer. In the event that maintenance must
be performed on the components in contact with
ozone, the following is recommended for reducing the
possibility of exposure to the ozone.
Whenever possible it is recommended that the machine
run with maximum permissible air ow for at least 10
minutes with the Ozone Output OFF in order to ush out
residual ozone.
In most circumstances, a very small amount of ozone
will be contained within the system after shutdown;
therefore, exposure will be minimal.
If the machine cannot be operated prior to maintenance
or repair, a waiting period of 12 to 24 hours (if ozone
has been produced recently) is recommended to allow
the ozone to decay by reverting back into oxygen.
Isolating energy sources
The Ozone Generator has electrical and mechanical
hazards, and maintenance or repair should not take
place unless all energy sources have been turned off,
disconnected, and/or drained.

6/DR SERIES
OZONE SOLUTIONS
II. COMPONENTS
DIAGRAM
DESCRIPTION
1. Ozone Output control: Turn the dial to adjust power
to the corona cell. The “I” setting will produce 12.5
g/hr of ozone. The “II” setting will increase the
ozone output up to the MAX setting (25 g/hr).
2. Ozone Setpoint Light: This light will illuminate once
the ozone setpoint is reached. When illuminated,
ozone is not being generated.
3. Timer: The timer acts as the on/off switch for the
system. It can be set to various timing options as
well as a “hold” setting.
4. Power Cord
5. 10 Amp Fuse
6. Ozone Cell
7. Inlet Filter
8. Ozone Sensor (if equipped)
III. INSTALLATION & OPERATION
REQUIREMENTS
Location
This oxygen concentration system is not weather proof;
therefore, a dust-free, indoor environment is required
for operation. All components must be accessible for
future maintenance and service.
If mounting the machine, ensure the wall or support
system can withstand the weight of the unit. There are
tabs located at the top of the machine and mounting
feet on the bottom.
4
3
2
5
5
1
7
8
6

DR SERIES /7
INSTALLATION & OPERATIONS MANUAL
Temperature & Humidity
Water must not be allowed to condense in or on
the machine. For best performance, the operating
temperature should be between 40ºF and 95ºF with
a maximum relative humidity of 60%. The storage
temperature should be between -20ºF and 170ºF.
Electrical
This requires an electrical input of 110 Volts A/C,
single phase. Please refer to the table in section IV for
additional specications.
OPERATOR INSTRUCTIONS
IMPORTANT: Read and understand the Safety section
of this manual before operating the Ozone System.
1. Plug the unit into a standard 110 Volt A/C 60 Hz
power souce. (Note: If the operator wishes to turn
off the unit without entering the room where ozone
is present, then place the unit inside the desired
room with the power cord going under the door to
a safe area that can be reached later.)
2. Make sure all tubing connections between the
ozone generator and the exit point are secure and
in good working condition. Failure to do so could
result in the discharge of ozone into an undesired
space.
3. Turn the Ozone output control dial to the desired
setting. Note: Ozone will not be generated at this
time. Ozone generation occurs once the timer
button is pressed (see next step.)
4. Pressing the black button on the timer will start
the system and begin ozone production. The timer
will start at the “hold” setting, which results in
continuous ozone generation until the user turns
the machine off.
5. Press the button again to scroll through the various
timing options, if desired.
6. The unit may be turned off with the button on the
timer or by unplugging the unit.
7. After shock treating a room, allow the ozone to
decay for at least 12 hours before re-entering the
room.
IV. ADDITIONAL INFORMATION
SPECIFICATIONS
Ozone
Production
(g/hr)
Flow Rate
(CFM)
Power Supply
(VAC)
Power
Consumption
(Watts)
Current
(Amps)
Dimensions
(D x W x H)
Weight
(lbs)
25 140 110 - Single
Phase
500 20 23 x 11.1 x 20.4 ~37

8/DR SERIES
OZONE SOLUTIONS
WARRANTY
Ozone Solutions warrants all equipment assembled,
manufactured, and sold to be free from defects in
material and workmanship under normal use and
service for a period of one (1) year after date of sale to
the original purchaser.
Some products may have a specic warranty period
other than what is outlined in this document. For
such products, the manufacturer warranty will
supercede this warranty. Ozone Solutions will honor
the manufacturer’s warranty, but if and when advised
by the manufacturer, may have the customer deal
directly with the manufacturer. This warranty covers all
parts that are not outlined in a product maintenance
schedule. This warranty will be void if any piece of the
equipment is used in a manner other than what is
explicitly outlined in the product manuals.
If any part of the equipment manufactured by Ozone
Solutions proves to be defective during the warranty
period, please call Ozone Solutions at 712.439.6880,
or email ser[email protected].
Prior authorization is required before working on
or shipping a product back to us. Failure to get prior
authorization may result in denial of your claim. Once
authorized, you may return the defective equipment
to Ozone Solutions with the transportation charges
prepaid. If Ozone Solutions nds the equipment to
be defective, it will be repaired or replaced at our
discretion, free of charge, to the original purchaser
(F.O.B. factory).
This warranty shall not place any liability on Ozone
Solutions for any transportation charges, labor, or
cost for, or during the replacement of any parts. The
replaced part(s) or product will then continue the
original warranty duration. The replaced parts will not
start a new one (1) year coverage period. The purchaser
by acceptance of the equipment will assume all liability
for the consequences of its use or misuse by the
purchaser, employees, or others. This warranty shall
not apply to any piece of equipment, or part thereof
sold by this company which has been subject to any
accident caused in transit, alterations by unauthorized
service, negligence, abuse, or damage by ood, re, or
act of God.
This warranty shall constitute the entire warranty and/
or agreement between Ozone Solutions and the original
purchaser, and in lieu of all other warranties, expressed
or implied, either oral or written, including the warranty
of merchantability and tness for a particular use and
of all other obligations or liabilities on our part. Ozone
Solutions neither assumes nor authorizes any other
person or entity to assume for us any liability associated
with the sale of its products or equipment.
The term “original purchaser,” as used in this warranty,
means whom the product was originally sold to by Ozone
Solutions or by an authorized dealer. Ozone Solutions
reserves the right to make changes in its products
without notice. Because of this, Ozone Solutions is not
obligated to replace warranty defective part(s) and/or
product with the same original part or product.
CONTACT INFORMATION
Ozone Solutions, Inc.
451 Black Forest Road
Hull, IA 51239 USA
Phone: [phone]
Fax: [phone]
Email: [email protected]
Website: www.ozonesolutions.com

DR SERIES /9
APPENDIX A - CAD DRAWING
23.0
AIR INTAKE VENTS
OZONE EXHAUST PORTS
20.4
11.1
Customer Overview
1
DO NOT SCALE DRAWING
Customer Drawing
SHEET 1 OF 1
3/4/2020
TB
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:8
REV
TITLE
B
SIZE DWG. NO.
NAME
DATE
COMMENTS:
OPERATIONS
CHECKED
DRAWN
MATERIAL INTERPRET GEOMETRIC TOLERANCING PER: ASME Y-14.5-09 DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL
1/4
ANGULAR: MACH
BEND
TWO PLACE DECIMAL
0.125
THREE PLACE DECIMAL
0.0625
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF OZONE SOLUTIONS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF OZONE SOLUTIONS IS PROHIBITED.
MFG APPR. Q.A. APPR. CONTROLS
A A
B B
C C
D D
6 6
5 5
4 4
3 3
2 2
1 1

10 /DR SERIES
APPENDIX B - MAINTENANCE
IMPORTANT: The DR Series Ozone Generator has electrical and mechanical hazards. Maintenance or repair should
not take place unless all energy sources have been turned off, disconnected, and/or drained.
Maintenance Table
Component Action Time Period Part Numbers
Ozone Cell Clean 1 month or as needed N/A
Inlet Filter Clean/Replace 3 months or as needed Foam Filter Replacement
Ozone Sensor (if equipped) Replace 1 year RME-1.0
Fuse Replace As needed 10 Amp fuse
The DR-25 is designed to operate continuously with little to no maintenance. If the unit does not produce its
maximum ozone output, the following cleaning process can be performed:
• Unplug the DR-25 from its power source and re-move end cap.
• Use a compressed air source of no more the 100 PSI to remove any debris from the ozone block. Keep the
wand six inches away to prevent damage.
• The same air source can then be used to clean the four 3 ¼ inch particulate lters located on the sides of the
unit. If the particulate lters need replacement, contact Ozone Solutions.
• Once a month, after heavy use or after using in high humidity, the ozone blocks should be cleaned. To clean
the ozone blocks, remove the rivets that hold on the end cap. (This is the end of the generator that the air
blows out of.)
• A razor blade can be used to lightly scrape off the acidic crust buildup on the ozone block tubes.
Ensure that the unit is properly operating before resuming the ozonating process. If any failure should occur please
contact Ozone Solutions.

DR SERIES /11
APPENDIX C - SAFETY DATA SHEET

OZONE SOLUTIONS
451 Black Forest Road /Hull, Iowa 51239 USA
P 712.439.6880 /F 712.439.6733
E [email protected]
www.ozonesolutions.com
Rev 1a
© 2019, Ozone Solutions. All Rights Reserved. Ozone Solutions is a registered
trademark. This publication may not be reproduced in part or whole without
written permission of Ozone Solutions.