P.A. SRH10K-24 User manual

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Heavy Duty
Stock Reel
Motorized and Drag Models:
SRH10K-24,36,48, SRH13K-32, SRH12K-40,51, SRH15K-51

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Table of Contents
1Introduction ......................................................................................................................................... 3
1.1 General Safety program ........................................................................................................................... 3
1.2 Warning.................................................................................................................................................... 3
1.3 Warranty Program ................................................................................................................................... 4
1.4 Receiving and Inspection.......................................................................................................................... 4
2Installation and Assembly ..................................................................................................................... 5
2.1 Mechanical ............................................................................................................................................... 5
2.2 Electrical ................................................................................................................................................... 5
3Setup and Operation............................................................................................................................. 5
4Maintenance ........................................................................................................................................ 9
4.1 Mechanical ............................................................................................................................................... 9
5Specifications ..................................................................................................................................... 10
5.1 Overall Model Specifications .................................................................................................................. 10
5.2 Parts List ................................................................................................................................................. 11
6Parts Break Down ............................................................................................................................... 15
6.1 VFD Status / Warning Messages............................................................................................................ 21
Thank you for selecting our product for your coil handling needs. This
manual will provide you with all the information necessary to install,
operate, apply and maintain your machine. Safety is always a priority so
please follow all the caution and warning stickers labeled on our machines.

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1Introduction
1.1 General Safety program
Accident free operation will result from a well developed, management sponsored and enforced safety
program. Of vital importance to any successful program is the proper selection of guards and devices.
However, there is no safety device that will bring “automatic” safety to your operation.
Of equal importance to this proper selection of the guard and the device is the training of your personnel.
Each person must be trained as to the operation of the guard or safety device, highlighting why they have
been provided on the equipment. Rules for safe operating should be written and enforced at all times. A final
major concern of an effective safety program is regularly scheduled inspection and maintenance of all of the
equipment.
To ensure continued safety at all times, top management, line supervision, safety engineers and all employees
must assume their proper share of the responsibility in the program. Only as a group, one that knows your
own operation and its problems, can you carry out an effective safety program.
To assist you in the development of and continued use of safety programs, many safety minded groups have
made guidelines available to you. However, you must know when and how to apply these guidelines. The
manufacturer provides information to assist you in properly adjusting and maintaining your equipment. There
is no short cut to proper safety; therefore, it is recommended that you comply with their recommendations at
all times.
1.2 Warning
This equipment offers various means of operating or controlling machines. The operator must not be in or
near the point-of-operation of the machine, or the operating parts of any equipment installed on the machine,
or bodily injury could result. The EMPLOYER must post adequate warning signs onto the machine with proper
warnings for his machine and the specific application to which the machine and equipment are being applied.
Occupational Safety and Health Act (OSHA) Sections 1910.211, 1910.212, and 1910.217 contain installation
information on the distance between danger points and point-of-operation guards and devices. No specific
references have been made to which paragraph of OSHA 1910.211, 1910.212, 1910.217 or any other
applicable sections because the paragraphs may change with each edition of the publication of OSHA
provisions. All equipment manufactured by us is designed to meet the construction standards of OSHA in
effect at the time of sale, but the EMPLOYER installs the equipment so the EMPLOYER is responsible for
installation, use, application, training, and maintenance, as well as adequate signs on the machine onto which
this equipment will be installed. Remember, OSHA says that the EMPLOYER must use operating methods
designed to control or eliminate hazards to operating personnel. It shall be the responsibility of the EMPLOYER
to establish and follow a program of periodic and regular inspections of his machine to insure that all their
parts, auxiliary equipment, and safeguards are in a safe operating condition and adjustment. Each machine
Please read this manual thoroughly before
installing, operating, applying and maintaining
this machinery. Failure to do so may result in
serious injury to yourself and/or others.

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should be inspected and tested no less than weekly to determine the condition of the machine. Necessary
maintenance or repair of both shall be performed and completed before the machine is operated. The
EMPLOYER shall maintain records of these inspections and the maintenance work performed.
Our Company is not responsible to notify the user of this equipment of future changes in State or Federal
laws, or construction standards.
1.3 Warranty Program
We warrant our new parts against defects under normal use and service for a period of 12 months after date
of shipment. Our obligation under this warranty is limited to replacing or repairing (at our option) the
defective part without charge, F.O.B. our plant in Bloomfield, Connecticut. The defective part must be
forwarded to our plant, freight prepaid, for our inspection prior to replacement or repair. EXCEPT AS
EXPRESSLY PROVIDED HEREIN, THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING A WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
Furthermore, the seller does not warrant or represent that the equipment complies with the provisions of any
law, particularly including the Occupational Safety and Health Act of 1970, and regulations promulgated there
under. In no event shall we be liable for special, indirect incidental or consequential damages, however rising.
1.4 Receiving and Inspection
SPECIAL NOTE: P/A INDUSTREIS INC. ASSUMES NO RESPONSIBILTIY IN CONNECTION HEREWITH, NOR CAN IT
BE ASSUMED THAT ALL ACCEPTABLE SAFETY MEASURES ARE CONTAINED IN THIS PUBLICATION, OR THAT
OTHER ADDITIONAL MEASURES MAY NOT BE REQUIRED UNDER PARTICULAR OR EXCEPTIONAL
CIRCUMSTANCES OR CONDITIONS.
RECEIVING INSPECTION
Before removing the unit from its packaging, check for visual damage, especially if crate, skid,
or carton had been damaged in transit. Any damage caused by shipping should be immediately
reported to the carrier. If the unit appears in satisfactory condition, remove all the packaging.
Read these instructions. They are provided to answer questions regarding the Operation and
use of this equipment.

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2Installation and Assembly
2.1 Mechanical
Place the PA Adjustable Stock Reel so that the centerline of the coiled material is in line with the centerline of
the press and remaining process equipment.
Warning:
The fixed base must be lagged to the floor. To prevent accidental tipping of the unit, minor dislocation from
its working spot by bumping from coil handling equipment or from banging the unit against its mechanical
stop during turn around with a heavy coil on the reel.
2.2 Electrical
See schematic.
3Setup and Operation
Non-Motorized Stock Reel
A manually adjustable double brake shoe is mounted near the rear of the unit. This brake controls the mandrel
rotation when a straightener is pulling on the coil.
Motorized Stock Reel
A hydraulic pump powers the rotation, expansion and hold down arm of the mandrel while a loop control
device controls the mandrel speed.
Pressure Arm (Option)
The pressure arm is used to prevent a coil of material from clock springing. A pneumatic cylinder pushes
against the pressure arm forcing the urethane roller against the coil.
Additional Wedges (Option)
These wedges get screwed onto the three mandrel jaws enabling the inside of the jaws to increase coil ID by 4”(100mm).
The machine is operated using the commands on the control box and jog pendant.
CONTROL/DEVICE
DESCRIPTION
Power On/Reset button
Turns controller on; resets the AC drive.
Start/Stop button
Allows the reel to unwind by instruction from the
loop control; ceases movement of the reel.
For/Rev button
Changes the direction of the mandrel.
Emergency Stop button
Shuts controller off.
Jog Pendant
Jogs the mandrel in either direction via the For
(Forward) and Rev (Reverse) buttons.

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Anchoring
The machine must be anchored to the floor. Carefully check the alignment of the mandrel axis with the
centerline axis, the perpendicularity, and the accurate level of each machine. Unless otherwise specified on
the layout drawing, it is recommend that the machine alignment be secure with anchor bolts. Use adequate
sized anchor bolts to sufficiently hold the machine to the floor. Holes for the anchor bolts are located in each
corner of the machine.
Distance Between Machines
Tight Loop Switch (Optional)
The tight loop switch option is to stop the machine when the material reaches a “tight loop” state or when
there is no more slack between the straightener and the stock reel. See electrical schematic for details.
Loading the Coil
Retract the (3) jaws on the mandrel.
Remove the front removable keepers from the (3) jaws.
Set the rear keepers if necessary.
Crank the jaws to a position smaller than the I.D. of the coil.
Load the banded coil for paying off in the desired direction. For optimum operation of the dancer arm,
the strip coil should come from off the top of the coil. (This will provide the maximum free loop of
material.)
Insert the coil carefully onto the mandrel, place the coil against the fixed keepers in order to avoid
shocks.
Center the coil on the mandrel and while it is still in the air, expand the mandrel until tight. Once
complete install front keepers back onto mandrel.

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Warning:
DO NOT LOAD A COIL ONTO A REEL THAT IS HEAVIER THAN THE RATED WEIGHT
CAPACITY OF THE REEL. SUCH ACTION COULD DAMAGE THE REEL, AND IN EXTREME
CASES, CAUSE INJURY.
NOTE: FOR EXPANSION WITHOUT A LIFTING DEVICE, IT IS IMPORTANT TO HAVE THE JAW IN
THE UPPER POSITION (12 O’CLOCK POSITION).

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Screw Version
Do not over tighten the mandrel.
Verify the direction of expansion in the mandrel before turning the handle to prevent over tightening,
Observe the position of the links. When the links are nearly vertical, the maximum expansion of the
mandrel is indicated. When this occurs, turn the wheel in the opposite direction of expansion.
Hydraulic Version
Use the regulator mounted on the hydraulic pump to set the regulator. The desired operating pressure
is 2000psi max.
Use the setscrew to adjust the pressure in the regulator.
Setting of the Pneumatic Brake
When the feeder stops, the brake prevents spontaneous unwinding of coils. The brake must be set according
to feeding speed, weight, and coil diameter. To increase brake tension: increase the air pressure on the
regulator.
Torque Limiter Setting
The torque limiting clutch mounted on the outlet reducer shaft prevents harmful damage from overloads. The
friction is preset form the factory and generally does not need resetting.

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4Maintenance
4.1 Mechanical
Mandrel
SEQ.
MAINT. ITEM
REQUIREMENT
FREQUENCY-DAYS
1
Jaw Linkage
Apply (SAE30) Lube Oil
14
2
Main Shaft Bearing
Apply Standard Grease to Fittings
14
Gear Reducer
The reducer requires no periodic maintenance. However, an occasional visual inspection to check for
hardware tightness, leakage and the general overall condition of the reducer is good practice. This reducer is
designed to operate successfully without breather vents. Since the reducer is shipped with lubricant, and
breather plugs are not required, the user is able to eliminate the lengthy preparation normally required to
place a reducer into service.
Drive Chain Maintenance
SEQ.
MAINT. ITEM
REQUIREMENT
FREQUENCY-DAYS
1
Check Chain Tension
Adjust as Necessary
30
2
Lubricate Chain
Apply Chain Grease
30
At approximately 90 day intervals, or if proper torque is not being maintained, inspect Torque Limiter for
presence of oil, grease, moisture or corrosion on driving surfaces and for proper setting of spring load.
Clean and adjust as required. Friction facings and bushings are the only parts that should normally require
replacement.

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5Specifications
5.1 Overall Model Specifications
Model
Max
Coil Weight
lbs(Kg)
Max Stock
Width
in(mm)
ID
Range
in(mm)
Max
OD Range
in(mm)
W/ keepers
Wout/ Keepers
SRH10K-24
10,000(4535)
24(610)
28(711)
17-21(430-530)
60(1525)
SRH10K-36
10,000(4535)
36(915)
40(1016)
17-21(430-530)
60(1525)
SRH10K-48
10,000(4535)
48(1220)
52(1320)
17-21(430-530)
60(1525)
SRH13K-32
12,100(5480)
31.5(800)
25.1(638)
18.1-21(460-530)
60(1525)
SRH12K-40
12,100(5480)
39.3(998)
33(838)
18.1-21(460-530)
60(1525)
SRH12K-51
12,100(5480)
51.1(1298)
44.8(1138)
18.1-21(460-530)
60(1525)
SRH18K-35
17,600(7973)
34.6(879)
25.1(638)
18.1-21(460-530)
60(1525)
SRH18K-42
17,600(7973)
42.5(1080)
33(838)
18.1-21(460-530)
60(1525)
SRH15K-51
15,400(6976)
51.1(1298)
41.7(1059)
18.1-21(460-530)
60(1525)

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5.2 Parts List
Item#
SRH-10K Part#
Description
Qty
1
A (30349370)
Shaft
1
2
B (40350073)
Front Bearing
1
3
C (33349350)
Star
1
4
D (30617132)
Back Bushing
1
5
E (30617130)
Front Bushing
1
6
F (31417206)
Plate
1
7
G (45155932)
Nut
3
8
H (35149376)
Link Rod
3
9
I (30417146)
Axis
18
10
J (34149356)
Jaw
3
11
K (19410-01)
Keeper Handle Assembly
3
12
L (33949390)
Keeper
3
13
M (31117144)
Link
18
14
N (40350026)
Back Bearing
1
15
O (34417192)
Pinion
1
16
P (36817198)
Support
1
17
Q
Brake Disc
1
18
R (17204)
Bushing
1
19
S (42762728)
Hydraulic Cylinder
1
20
T (45354760)
Snap Ring
2
21
U (37549386)
Tie Bar
1
Item#
SRH-12K Part#
Description
Qty
1
AA (30320900)
Shaft
1
2
AB (31220992)
Box
1
3
AC (31420994)
Cover
1
4
AD (30620860)
Bushing
1
5
AE (33420866)
Flange
1
6
AF (31120894)
Link
18
7
AG (35720898)
Washer
36
8
AH (30420896)
Axis
6
9
AI (33420858)
Flange
1
10
AJ (34120852)
Jaw
3
11
AK (35120902)
Linking Bar
3
12
AL (31220996)
Box
1
13
AM (45354759)
Snap Ring
2
14
AO (30620886)
Bushing
1
15
AP (42762730)
Hydraulic Cylinder
1
16
AQ
Brake Disc
1
17
AR (34420884)
Receptor Pinion
1
18
AS (37520904)
Tie Bar
1

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Item#
Hold Down Arm
Part#
Description
Qty
1
AA (19109)
BRACKET, HD ARM, SR-10k
1
2
AB (19111-01)
SHAFT, HD ARM, SR-1xk, 3.938" DIA x 66.7
1
3
AC (12133-44)
BEARING, 4 BOLT FLANGED, 3 15/16 ID
2
4
AD (19112-03)
LEVER,CYL,HD ARM,SRH-10K,WELDED
1
5
AE (17236-34)
CYLINDER, HYDRAULIC, 2.5" BORE, 16" STK
1
6
AF
Lock Ring
2
7
AG (17236-35)
CLEVIS, 1-14 THD, USE WITH P/N #17236-34
1
8
AH (17236-36)
PIN, CLEVIS, USE WITH P/N #17236-35
1
9
AI (12128-74)
BUSHING,FLANGED 1.0 IDx1.25 OD x 1.0 LG
2
10
AJ (DIN-934-M24)
M24, HEX NUT, BLACK
8
11
AK (19116-01)
COVER, TOP, ARM, 4" WIDE, SR-10k
1
12
AL (19115-02)
PLATE, SIDE, MOTOR MNT, ARM SRA-10K
1
13
AM (12434-96)
WASHER, PRECISION, 35 OD X 19.5 ID X 1 T
1
14
AN (19122-01)
SHAFT, ROLLER, ARM, 4" WIDE, SR-10k
1
15
AO (19660)
SPROCKET, PRESSURE WHEEL, SRA-10K
1
16
AP (19117-01)
COVER, BOTTOM, ARM, 4" WIDE, SR-10k
1
17
AQ (19119-01)
COVER, LOWER, ARM, 4" WIDE, SR-10k
1
18
AR (12036-107)
CHAIN, #50, ROLLER, MEASURED IN INCHES
1
19
AS (19113-03)
ARM ASSY, MOTORIZED, 4" WD X 100mm DIA
1
20
AT (19115-01)
PLATE, SIDE, ARM, SR-10k***
1
21
AU (19655)
TENSION BLK, CHAIN, PRSURE ARM, SRA-10K
1
22
AV (19123-01)
KEY, HYD HD ARM, SR-10k
1
23
AW (12434-97)
WASHER, 50 OD X 10 ID X 3 THK
1
24
AX (19654)
SPACER, CLAMP, MOTOR SPRKT, ARM SRA-
10K
1
25
AY (19120-01)
HUB, SHAFT, ARM,4" WIDE, SR-10k
1
26
AZ (12036-139)
SPROCKET, #50 CHAIN, 25 TEETH, 1.25 BORE
1
27
BA (19118-01)
COVER, REAR, ARM, 4" WIDE, SR-10k
1
28
BB (17236-84)
MOTOR, HYDRAULIC, 130cm3/r
1
29
BC (DIN-912-
M24X90)
M24x90MM LG, SHCS, BLACK
8
Item#
SRH-15K Part#
Description
Qty
1
AAA (22832)
Main Shaft
1
2
AAB (22836)
Jaw
1
3
AAC
Key
2
4
AAD (50069)
Front Bearing
1
5
AAE (22822)
Stop Bushing
1
6
AAF (22820)
Front Bearing Housing
1
7
AAG (20884)
Drived Disc
1
8
AAI (50070)
Rear Bearing
1
9
AAJ (22824)
Rear Bearing Housing
1
10
AAK (54702)
Rear Snap Ring
2
11
AAL (20874)
Drived Disc Support
1
12
AAM (20872)
Brake Disc
1
13
AAN (22828)
Rear Plate
1
14
AAO (62036)
Hydraulic Cylinder
1
15
(22840)
Tie Bar
1
16
(22802)
Front Plate
1
17
(22804)
Ramp
3
18
(22806)
Skid
3
19
(22812/22814)
Shaft Key
2

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Item#
Hydraulic Coil
Cart Part#
Description
Qty
1
AA (19484-02)
BASE FRAME WELDMENT, COIL CAR
1
2
AB (19241-20)
TOP COIL CAR, WELDMENT
1
3
AC (19254-07)
TRACK WELDMNT COIL CAR SIDE MTD HOSE 96"
1
4
AD (19244)
ARM, SUPPORT, COIL CAR*****
4
5
AE (19243)
SHAFT, SUPPORT, COIL CAR
2
6
AF (12441-149)
SET COLLAR, 2" ID X 3" OD X 7/8 WD
4
7
AG (19245-01)
CYLINDER MNTG PLATE, COIL CAR TOP
1
8
AH (19239-01)
COVER, CYLINDER, COIL CAR BASE
2
9
AI (17236-107)
CYLINDER, HYDRAULIC, 5" BORE X 14" STRK
1
10
AJ (19234)
AXLE, COIL CAR
2
11
AK (12133-42)
BEARING, 4 BOLT FLANGED, 2" BORE
4
12
AL (19242)
GUIDE POST, COIL CAR
4
13
AM (19246)
PLATE, GUIDE POST, COIL CAR
8
14
AN (12128-108)
BUSHING, BRONZE, 2" ID, 2.375" OD, 4
4
15
AO (20278)
BUSHING BLOCK, COIL CAR BASE
4
16
AP (14463-53)
CASTER, WHEEL, V-GROOVE, 8" OD X 3" WD
4
17
AQ (12013-04)
RETAINING RING, EXT, 2.000 DIA x .062
4
18
AR (17236-61)
VALVE, PILOT OPERATED CHECK
1
19
AS (19235)
SPACER, WHEEL, COIL CAR
4
20
AT (17236-67)
MOTOR, HYDRAULIC, 305 cm3/r
1
21
AU (12036-123)
SPROCKET, #60 CHAIN, 10T, 1.25" BORE
1
22
AV (12126-53)
BUSHING, TAPERLOCK, 2" BORE, TYPE Q1
1
23
AW (12036-122)
SPROCKET, #60 CHAIN, 20T BUSHING
1
24
AX (12032-188)
FITTING, HOSE, 3/8, 9/16-18 UNF
4
25
AY (19236)
COVER, WHEEL, COIL CAR
2
26
AZ (15444-54)
CABLE CARRIER, 1.97" X 4.57", FEED THRU
1
27
BA (12032-189)
FITTING, BULKHEAD UNION, w/LOCKNUT
4
28
BB (17236-70)
VALVE, FLOW CONTROL, SAE 6*****
3
29
BC (12032-265)
FITTING, SWIVEL - STRAIT THRD, SAE 6***
3
30
BD (20276)
BRACKET, WIREWAY MNTG, COIL CAR, 5" CYL
2

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Item#
Main Body
Part#
Description
Qty
1
A (19019-04)
SRH-10K CABINET, BOLT IN CASTED HUBS
1
2
B (19141-03)
CONTROL PANEL ASSY,HYD CONTROL, 400V CE
1
3
C (19036-03)
TRANSFER PLATE, HYD MOTOR MNTG,
1
4
D (17236-67)
MOTOR, HYDRAULIC, 305 cm3/r
1
5
E (20474-01)
BRAKE ADAPTER, SRH10K
1
6
F (12036-31)
CHAIN, #60, use 12036-31-01
1
7
G (12444-46)
BRAKE PNEUMATIC SAFE CALIPER
1
8
H (17236-85)
MANIFOLD, D03, SERIES CIRCUIT 2 STATION
1
9
I (17236-68)
BRACKET, MOTOR, SAE A, 2 BOLT
1
10
J (12036-126)
SPROCKET, #60 CHAIN, 25T, 1.25 BORE
1
11
K (17236-87)
VALVE, HYD, 24 VDC, DUAL SOL, 2 POSITIO
1
12
L (17236-39)
VALVE, HYD, 24VDC, 2 POS, DO3
1
13
M (12109-17)
GAUGE, PRESSURE 0-3000 P.S.I. WIKA
1
14
N (17236-49)
ACCUMULATOR, 1 QUART W/BRACKET
1
15
O (17236-26)
VALVE, COLORFLOW NEEDLE, 1/4" NPTF
1
16
P (17236-50)
VALVE, FLOW CONTROL
1
17
Q (12032-188)
FITTING, HOSE, 3/8, 9/16-18 UNF
1
18
R (17236-48)
MANIFOLD, 2 STATION, D03
1
19
S (17236-69)
HYDRAULIC PUMP UNIT, 2 HP, 3 ST DO3
1

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6Parts Break Down
Model SRH-10K

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Model SRH-12k

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Model SRH-15K

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Hydraulic Hold Down Arm (Option)

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Hydraulic Coil Cart (Option)

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Stock Reel Body