Pace Setter G02771 User manual

Serial Number Purchase Date MNL_G02771_V02_20170328
ATTACH YOUR RECEIPT HERE
# G02771
Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at 1-877-876-7562, 8 a.m. - 5 p.m.,CST, Monday - Friday.
Portable Tile Saw
7 in.
180 mm
4.8 A
15
30
45
Español página 18

2
TABLE OF CONTENTS
3
10
10
11
11
13
15
15
17
Important Safety Information..................................................................................
Safety Symbols.....................................................................................................
Specifications........................................................................................................
Package Contents.................................................................................................
Setup.....................................................................................................................
Operation..............................................................................................................
Maintenance..........................................................................................................
Troubleshooting guide...........................................................................................
Warranty................................................................................................................

3
Table A: RECOMMENDED MINIMUM WIRE GAUGE FOR
EXTENSION CORDS (120 VOLT)
NAMEPLATE AMPERES
(at full load)
EXTENSION CORD LENGTH
Do not use.
25′
18
18
16
14
50′
16
16
16
12
100′
16
14
14
150′
14
12
12
0 – 6
6.1 – 10
10.1 – 12
12.1 – 16
General Tool Safety Warnings
1. KEEP GUARDS IN PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removed from tool before turning
it on.
3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
4. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in
damp or wet locations, or expose them to rain. Keep work area well lighted.
5. KEEP CHILDREN AWAY. All visitors should be kept safe distance from
work area.
6. MAKE WORKSHOP KID PROOF with padlocks, master switches, or by
removing starter keys.
7. DON’T FORCE TOOL. It will do the job better and safer at the rate for which
it was designed.
8. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it
was not designed.
9. USE PROPER EXTENSION CORD. Make sure your extension cord is in
good condition. When using an extension cord, be sure to use one heavy
enough to carry the current your product will draw. An undersized cord will
cause a drop in line voltage resulting in loss of power and overheating.
WARNING
Read all safety warnings and instructions.
Failure to follow the warnings and instructions may result in electric shock, fire
and/or serious injury.
Save all warnings and instructions for future reference.
IMPORTANT SAFETY INFORMATION

4
Table A shows the correct size to use depending on cord length and
nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller
the gauge number, the heavier the cord.
10. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties,
rings, bracelets, or other jewelry which may get caught in moving parts.
Nonslip footwear is recommended. Wear protective hair covering to contain
long hair.
11. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting
operation is dusty. Everyday eyeglasses only have impact resistant lenses,
they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to hold work when practical. It’s
safer than using your hand and it frees both hands to operate tool.
13. DON’T OVERREACH. Keep proper footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and
safest performance. Follow instructions for lubricating and changing
accessories.
15. DISCONNECT TOOLS before servicing; when changing accessories, such
as blades, bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch
is in off position before plugging in.
17. USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for
recommended accessories. The use of improper accessories may cause
risk of injury to persons.
18. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped
or if the cutting tool is unintentionally contacted.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked to determine that it will
operate properly and perform its intended function – check for alignment of
moving parts, binding of moving parts, breakage of parts, mounting, and any
other conditions that may affect its operation. A guard or other part that is
damaged should be properly repaired or replaced.
20. DIRECTION OF FEED. Feed work into a blade or cutter against the direction
of rotation of the blade or cutter only.
21. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF.
Don’t leave tool until it comes to a complete stop.
GENERAL TOOL SAFETY WARNINGS

5
GROUNDING INSTRUCTIONS
110-120 V~ Grounded Tools: Tools with Three Prong Plugs
1. In the event of a malfunction or breakdown, grounding provides a path of least
resistance for electric current to reduce the risk of electric shock. This tool is
equipped with an electric cord having an equipment-grounding conductor and
a grounding plug. The plug must be plugged into a matching outlet that is
properly installed and grounded in accordance with all local codes and
ordinances.
2. Do not modify the plug provided – if it will not fit the outlet, have the proper
outlet installed by a qualified electrician.
3. Improper connection of the equipment-grounding conductor can result in a
risk of electric shock. The conductor with insulation having an outer surface
that is green with or without yellow stripes is the equipment-grounding
conductor. If repair or replacement of the electric cord or plug is necessary,
do not connect the equipment-grounding conductor to a live terminal.
4. Check with a qualified electrician or service personnel if the grounding
instructions are not completely understood, or if in doubt as to whether the
tool is properly grounded.
5. Use only 3-wire extension cords that have 3-prong grounding plugs and
3-pole receptacles that accept the tool’s plug.
6. Repair or replace damaged or worn cord immediately.
WARNING
To prevent electric shock and death from incorrect grounding wire
connection read and follow these instructions:
7. This tool is intended for use on a
circuit that has an outlet that looks
like the one illustrated above in
Figure A: 125 V~ 3-Prong Plug
and Outlet. The tool has a grounding
plug that looks like the plug illustrated
above in Figure A: 125 V~ 3-Prong
Plug and Outlet.
8. The outlet must be properly installed
and grounded in accordance with all
codes and ordinances.
9. Do not use an adapter to connect this
tool to a different outlet.
Figure A: 125 V~ 3-Prong Plug
and Outlet(for up to 125 V~ and
up to 15 A)
Grounding Pin

6
TILE SAW SAFETY WARNINGS
1. For Your Own Safety Read Instruction Manual Before Operating Saw
2. Wear eye protection.
3. Use saw-blade guard and spreader for every operation for which it can be
used, including all through sawing.
4. Keep hands out of the line of saw blade.
5. Use an appropriate push-stick when required.
6. Know how to reduce risk of kickback.
7. Do not perform any operation freehand.
8. Never reach around or over saw blade.
9. Make sure the workpiece is supported at all times while sawing. Use a
roller stand (not provided) with larger workpieces if necessary.
10. To properly understand all safety warnings, be familiar with the following
safety terms and equipment:
a. Featherboard – A block with “fingers” that hold the workpiece against the
fence while sawing.
b. Through-sawing – A cut made from one side of a tile to the opposite side,
without stopping.
c. Push-stick – A narrow strip of wood or other soft material with a notch cut
into one end and which is used to push short pieces of material through
saws. It provides a safe distance between the hands and the cutting tool.
Must be narrower than the cut width to prevent contact with the blade.
d. Freehand – Feeding a workpiece through the saw without using a fence or
guided support to guide it. NOT A SAFE METHOD.
e. Kerf – The gap made by the saw in the workpiece.
f. Kickback – A sudden reaction to a pinched, bound, or misaligned blade,
causing an uncontrolled workpiece to lift up and out of the saw toward
the operator.
g. Spreader – A metal plate that follows the saw blade to keep the kerf (gap)
from closing on the saw blade. Spreaders, except riving knives, must be
aligned to the blade after blade adjustment to prevent binding.
h. Riving Knife – A spreader mounted on the same mechanism as the blade.
Generally more effective than simple spreaders.

7
TILE SAW SAFETY WARNINGS
11. As noted previously, Kickback is a sudden reaction to a pinched, bound, or
misaligned blade, causing an uncontrolled workpiece to lift up and out of the
saw toward the operator. Kickback is usually a result of tool misuse and can
be limited or avoided by following the precautions below:
• Fence must be completely parallel to the saw blade.
• Workpiece must be free from flaws and from foreign objects
(such as nails and screws).
• Support large workpieces along their entire length. Large workpieces tend
to bend, grabbing the blade.
• Do not use a dull or damaged blade.
• Maintain control of the workpiece. Do not allow the workpiece to rest against
the moving blade without holding onto it.
• If the blade binds or a cut is interrupted, turn off the power switch and hold
the workpiece still until the blade stops. Correct the cause of blade binding
before proceeding.
• Before continuing an unfinished cut, center the blade in the pre-cut kerf and
check that the saw teeth are not engaged into the workpiece before turning
on the saw.
• Push the workpiece past the blade prior to release.
12. Check the guard for proper operation with saw disconnected from power
before each use. Do not disable any guard. Do not operate saw if any
movable guard does not move freely and close instantly. Make sure any
movable guard does not touch the blade in all angles, depths of cut,
and positions.
13. Keep the guard in place while through-sawing. Verify that the spreader lines
up with the blade to prevent binding.
14. Construct an appropriate Push Stick out of wood according to the guidelines
on the following page.
15. DO NOT OPERATE WITH ANY GUARD DISABLED, DAMAGED, OR
REMOVED. Moving guards must move freely and close instantly.
16. The use of accessories or attachments not recommended by the
manufacturer may result in a risk of injury to persons.
17. When servicing use only identical replacement parts.
18. Only use safety equipment that has been approved by an appropriate
standards agency. Unapproved safety equipment may not provide adequate
protection. Eye protection must be ANSI-approved and breathing protection
must be NIOSH-approved for the specific hazards in the work area.

8
TILE SAW SAFETY WARNINGS
POSITION OF TILE SAW
19. Stay alert, watch what you are doing and use common sense when operating
a power tool. Do not use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
20. Industrial applications must follow OSHA guidelines.
21. Maintain labels and nameplates on the tool. These carry important safety
information. If unreadable or missing, contact Harbor Freight Tools for a
replacement.
22. Avoid unintentional starting.
Prepare to begin work before turning on the tool.
23. People with pacemakers should consult their physician(s) before use.
Electromagnetic fields in close proximity to heart pacemaker could cause
pacemaker interference or pacemaker failure.
1. To avoid the possibility of the tool plug or
receptacle getting wet, position tile saw to
one side of a wall mounted receptacle to
prevent water from dripping onto the
receptacle or plug. The user should arrange
a “drip loop” in the cord connecting the saw
to a receptacle. The “drip loop” is that part
of the cord below the level of the receptacle,
or the connector if an extension cord is used,
to prevent water traveling along the cord
and coming in contact with the receptacle.
2. If the plug or receptacle does get wet,
DON’T unplug the cord. Disconnect the fuse or circuit breaker that supplies
power to the tool.
Then unplug and examine for presence of water in the receptacle.
3. If an extension cord is used, the drip loop
must be before the cord connection and
the extension cord connection must be
placed on an elevated surface.
4. Use only extension cords that are intended
for outdoor use. These extension cords
are identified by a marking “Acceptable for
use with outdoor tools; store indoors while
not in use.” Use only extension cords
having an electrical rating not less than
the rating of the product. Do not use
damaged extension cords.
Power Cord
Tile Saw
Drip Loop
Figure B: Drip Loop
Power Cord
Extension Cord
Tile Saw
Drip Loop
Figure C:
Extension Cord Drip Loop

9
POSITION OF TILE SAW
Examine extension cord before using and replace if damaged. Do not abuse
extension cords and do not yank on any cord to disconnect. Keep cord away
from heat and sharp edges. Always disconnect the extension cord from the
receptacle before disconnecting the product from the extension cord.
5. WARNING – To reduce the risk of electrocution, keep all connections dry and
off the ground. Do not touch plug with wet hands.
6. Ground Fault Circuit Interrupter (GFCI) protection should be provided on the
circuit(s) or outlet(s) to be used for the tile saw. Receptacles are available
having built-in GFCI protection and may be used for this measure of safety.
7. WARNING: Some dust created by power sanding, sawing, grinding, drilling,
and other construction activities, contains chemicals known [to the State of
California] to cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement or other masonry products
• Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those
dust masks that are specially designed to filter out microscopic particles.
(California Health & Safety Code § 25249.5, et seq.)
8. WARNING: Handling the cord on this product will expose you to lead, a
chemical known to the State of California to cause cancer, and birth defects
or other reproductive harm. Wash hands after handling. (California Health &
Safety Code § 25249.5, et seq.)
9. The warnings, precautions, and instructions discussed in this instruction
manual cannot cover all possible conditions and situations that may occur. It
must be understood by the operator that common sense and caution are
factors which cannot be built into this product, but must be supplied by the
operator.
This tool vibrates during use. Repeated or long-term exposure to vibration may
cause temporary or permanent physical injury, particularly to the hands, arms and
shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should first be
examined by a doctor and then have regular medical check-ups to ensure
medical problems are not being caused or worsened from use. Pregnant
women or people who have impaired blood circulation to the hand, past hand
injuries, nervous system disorders, diabetes, or Raynaud’s Disease should
not use this tool. If you feel any medical or physical symptoms related to
vibration (such as tingling, numbness, and white or blue fingers), seek
medical advice as soon as possible.
VIBRATION SAFETY

10
2. Do not smoke during use. Nicotine reduces the blood supply to the hands
and fingers, increasing the risk of vibration-related injury.
3. Use tools with the lowest vibration when there is a choice between
different processes.
4. Include vibration-free periods each day of work.
5. Grip tool as lightly as possible (while still keeping safe control of it). Let the
tool do the work.
6. To reduce vibration, maintain the tool as explained in this manual. If any
abnormal vibration occurs, stop use immediately.
VIBRATION SAFETY
Read instructions before use
Risk of electric shock
Risk of injury when
instructions are not followed
Wear ear protection
Wear eye protection
Wear suitable face mask
Wear gloves
Waste electrical products
should not be disposed of
with household waste
Wet conditions alert
Conforms to United States
and Canadian standards
®
C
184892
US
SAFETY SYMBOLS
Code
Model
Voltage
No load speed
Insulation class
Dimensions of the diamond disc
Working table size
Maximum cutting depth
Max. workpiece thickness for 45° jolly cut
Net weight
G02771
TC180G
120V~ 60Hz 4.8AMP
3550 RPM
Class I
7" x 5/8"(180 x 16 mm)
15-1/4" x 15-5/8" (385 x 395 mm)
1-2/5" (35 mm) at 90°
1" (24 mm)
25.4 lbs (11.5 kg)
SPECIFICATIONS

11
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the
beginning of this manual including all text under subheadings therein before
set up or use of this product.
WARNING
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Turn the Power Switch of the tool to its “OFF” position, remove the Safety Lock
and unplug the tool from its electrical outlet before assembling or making any
adjustments to the tool.
PACKAGE CONTENTS
2 3 4
5
6
1
7
SETUP - BEFORE USE:
1
2
3
4
5
6
7
Tile saw (assembled)
Rip Fence
Miter Guide
Upper Blade Guard (assembled)
Saw Blade (assembled)
Water Tray
Spanners
1
1
1
1
1
1
2
PART DESCRIPTION QUANTITY

12
TOOL SET UP
TO PREVENT SERIOUS INJURY:
DO NOT OPERATE WITH ANY GUARD DISABLED, DAMAGED, OR
REMOVED. Moving guards must move freely and close instantly.
Installing the Blade
1. Unthread the two Screws
holding the Lower Blade
Guard in place. Remove
the Screws, Washers
and Lower Blade Guard.
2. Slide the Hex Wrench
onto the Hex Nut and
the Slotted Wrench onto
the Spindle.
3. Hold the Spindle in place
with the Slotted Wrench while
unthreading the Hex Nut with
the Hex Wrench.
4. Remove the Hex Nut, Outer Flange and old blade (if in place). Keep the Inner
Flange in place.
5. Slide the new Blade and the Outer Flange onto the Spindle.
6. Thread the Hex Nut onto the Spindle and tighten in place with the wrenches.
7. Replace the Lower Blade Guard and secure in place with the Washers
and Screws.
Figure D
Saw Blade
Spindle
Inner Flange Outer Flange
Hex Nut
Hex Wrench
Slotted
Wrench
Lower
Blade Guard
Washer
Screw

13
INSTALLING/ADJUSTING THE RIP FENCE
POSITIONING THE MITER GUIDE
1. Place the Rip Fence on the
Table Top to the left of the Blade.
2. Pull up on the Lock Lever, slide
the Rip Fence to the desired
location, then press the Lock
Lever down to lock the Rip
Fence in place on the Table Top.
Place the Miter Guide against the Rip Fence.
WORK PIECE AND WORK AREA SET UP
1. Designate a work area that is clean and well-lit. The work area must not
allow access by children or pets to prevent distraction and injury.
2. Route the power cord along a safe route to reach the work area without
creating a tripping hazard or exposing the power cord to possible damage.
The power cord must reach the work area with enough extra length to allow
for a drip loop.
3. Make sure that the Base is on a steady level work surface so the water level
of the tank can be accurately measured and maintained.
4. There must not be objects, such as utility lines, nearby that will present a
hazard while working.
5. Keep workpieces pressed firmly against the Table and Fence while cutting.
6. Mark cut lines using waterproof marker or crayon.
1. Install the Blade and check that
the Upper and Lower Blade Gaurds
are in place.
2. Fill the Water Tray to the Maximum
Fill line on the sides of the
Tray and slide it under the
Lower Blade Guard, raising
the tool slightly to allow the
Water Tray to fit. Check that
the water level is between
the MIN and MAX on the
Lower Blade Guard and adjust if needed.
Lock
Lever
Rip Fence
Miter Guide
Figure E
Figure F
Water Tray
Lower
Blade
Guard
MIN
MAX
max level
min level
GENERAL OPERATING INSTRUCTIONS

14
GENERAL OPERATING INSTRUCTIONS
CAUTION: Do not operate the Tile Saw with too little or too much water in the
Water Tank. Keep the water level between the minimum and maximum level
markings on the Lower Blade Guard.
3. For Straight/Miter Cuts:
a. Install the Rip Fence on the Table Top with
or without the Miter Gauge.
b. Place the workpiece on the Table and
firmly against the Miter Gauge and/
or Rip Fence.
c. Make sure the workpiece is clear of the
Blade, then dry your hands, plug in the
Saw, insert the Safety Lock and turn
the Power Switch ON.
d. Let the Blade build up to full speed before cutting.
e. Hold the material firmly against the Rip Fence and feed the material into
the Blade.
f. When the cut is made, turn the Saw OFF. Wait for the Blade to come to
a complete stop before removing any part of the workpiece.
4. For Bevel Cuts:
a. Adjust the location of the Rip Fence if needed.
b. Loosen the two Bevel Lock Knobs on the
front and back of the table Base and tilt
the table to the desired angle.
c. Tighten the Bevel Lock Knobs to secure
the Table Top.
d. Place the workpiece against the
Miter Gauge and/or Rip Fence.
e. Make sure the workpiece is clear of the
Blade, then dry your hands, plug in the
Saw, insert the Safety Lock and turn the
Power Switch ON.
f. Let the Blade build up to full speed before cutting.
g. Hold the material steadily against the Rip Fence and feed the material
into the Blade.
h. When the cut is made, turn the Saw OFF. Wait for the Blade to come to
a complete stop before removing any part of the workpiece.
5. To prevent accidents, turn off the tool, remove the Safety Lock, and
disconnect its power supply after use. Lift the tool slightly and slide out
the Water Tray. Empty the Water Tray, clean out silt and mud. Clean,
then store the tool indoors out of children’s reach.
Figure G: Straight Cuts
Figure H: Bevel Cuts

Procedures not specifically explained in this manual must be performed only
by a qualified technician.
WARNING
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Turn the Power Switch of the tool to its “OFF” position, remove the Safety Lock
and unplug the tool from its electrical outlet before performing any inspection,
maintenance, or cleaning procedures.
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:
Do not use damaged equipment. If abnormal noise or vibration occurs, have the
problem corrected before further use.
15
1. BEFORE EACH USE, inspect the general condition of the tool. Check for
loose hardware, misalignment or binding of moving parts, cracked or broken
parts, damaged electrical wiring, and any other condition that may affect its
safe operation.
2. AFTER USE, wipe external surfaces of the tool with clean cloth.
3. WARNING! If the supply cord of this power tool is damaged, it must be
replaced only by a qualified service technician.
CLEANING, MAINTENANCE, AND LUBRICATION
TROUBLESHOOTING
Problem Possible Causes Likely Solutions
Tool will
not start.
1. Cord not connected.
2. No power at outlet.
3. Tool’s thermal reset
breaker tripped
(if equipped).
4. Internal damage or wear.
(Carbon brushes or
switch, for example.)
1. Check that cord is plugged in.
2. Check power at outlet. If outlet
is unpowered, turn off tool and
check circuit breaker. If breaker
is tripped, make sure circuit is
right capacity for tool and circuit
has no other loads.
3. Turn off tool and allow to cool.
Press reset button on tool.
4. Have technician service tool.
Tool
operates
slowly.
Extension cord too long
or wire size too small.
Eliminate use of extension cord.
If an extension cord is needed,
use one with the proper diameter
for its length and load. See
Table A on page 3.
MAINTENANCE AND SERVICING

16
TROUBLESHOOTING
Follow all safety precautions whenever diagnosing or servicing the tool.
Disconnect power supply before service.
Problem Possible Causes Likely Solutions
Performance
decreases
over time.
1. Accessory dull or
damaged.
2. Carbon brushes worn
or damaged.
1. Keep cutting accessories
sharp. Replace as needed.
2. Have qualified technician
replace brushes.
Excessive
noise or
rattling.
1. Belt (if equipped) too
loose (slipping) or too
tight (bearing damage).
2. Internal damage or wear.
(Carbon brushes or
bearings, for example.)
1. Properly tension belt.
2. Have technician service tool.
Overheating. 1. Forcing machine to work
too fast.
2. Accessory misaligned.
3. Accessory dull or
damaged.
4. Blocked motor housing
vents.
5. Motor being strained by
long or small diameter
extension cord.
1. Allow machine to work at its
own rate.
2. Check and correct accessory
to fence and/or table alignment.
3. Keep cutting accessories sharp.
Replace as needed.
4. Wear ANSI-approved safety
goggles and NIOSH-approved
dust mask/respirator while
blowing dust out of motor
using compressed air.
5. Eliminate use of extension
cord. If an extension cord is
needed, use one with the
proper diameter for its length
and load. See Table A on
page 3.

6 MONTHS LIMITED WARRANTY
17
The manufacturer warrants this item against defects in materials and
workmanship for 6 months from the date of purchase. If within this period the
product is found to be defective in material or workmanship, the manufacturer will,
at its option, repair, replace or refund the original purchase price to the customer.
Please keep the original sales receipt as proof of purchase and call
1-877-876-7562, 8 a.m. – 5 p.m., CST, Monday – Friday for warranty service.
This warranty is void if product is used for commercial purposes. This warranty is
not transferable and does not cover products damaged by misuse, neglect,
accident, alterations or use and maintenance other than that specified in the
owner's manual. This warranty does not apply to any expendable parts that can
wear from normal use.
As some states do not allow exclusions or limitations on an implied warranty, the
above exclusions and limitations may not apply to you. This warranty gives you
specific legal rights, and you may have other rights that vary from state to state.