PACIFIC RIM INT’L WEST PAZ200-1 User manual

OWNER’S MANUAL
PAZ200 -1
PACIFIC RIM INTERNATIONAL WEST INC.
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FOREWORD
Thank you for purchasing 200cc Jeep Manual.
This manual covers the main data, basic structure, main operation steps,
adjustment, use, maintenance, detection and troubleshooting, and warning
matters. It helps you familiarize yourself with all the necessary skills
you have. This way you can use your vehicle completely, best, and with
minimal trouble, so that it has a long service life. If the product is
often modified, it will cause the actual situation to be inconsistent
with the instructions and will bring unpredictable danger to your use.
For this reason, please do not modify the vehicle and replace the spare
parts of the non-original manufacturer. The manufacturer will not bear
all safety accidents and economic losses caused by your modification and
replacement of non-original spare parts.
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SAFE DRIVING OF VEHICLES
Warning！
For your safety and better use of the vehicle, please read this
instruction before using it.
For use on roads, this type of vehicle is designed to operate only on
horizontal roads without obstacles.
Under the influence of alcohol or drugs, do not drive this car. Will
affect judgment and outcome.
Maintain a safe distance between vehicles and other vehicles.
Don't let children drive and play with cars.
Please use your vehicle without violating the traffic laws and
regulations.
Do not run the engine in a closed area. The exhaust gas contains toxic
carbon monoxide, which can endanger people's physical and mental health
and even poison death.
During driving, do not touch the exhaust muffler, engine, etc. to avoid
scald, because it is very hot.
Do not carry goods that affect the safety of driving, the curve to slow
down.
Do not start a motorcycle in a flammable and explosive environment.
PROTECTIVE THINGS
Most of the accidental deaths were caused by head injuries. Helmet, mask,
protective clothing, seat belt.
During the driving process, the shell of the engine and exhaust system is
very hot, and after the engine stops, it will maintain a high temperature
for a period of time. Be careful not to touch the engine and exhaust
system because it's hot. The clothes you wear completely block your legs.
Do not wear loose clothes. You may hang on to the steering wheel, gear
lever, pedal or wheel. This will affect the safety of driving.
REFIT
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Warning!
It may be dangerous or illegal to modify a mini-jeep or remove original
parts. Comply with national and local equipment regulations.
ACCESSORIES
Our company specially designed and tested the accessories we used on the
jeep. Since our company will not test accessories produced by other
companies, you are responsible for the selection, installation and use of
other accessories. The factory does not take all the consequences of your
modification and use of non-genuine accessories. The following criteria
have always been followed:
1. Check the accessories carefully to ensure that they are in good
condition. Reduce ground clearance and tilt angles, or limit suspension
trips, steering trips, or control operations.
2. Accessories may hold up hand or foot operation control, resulting in
increased response time in emergency situations.
3. Do not add electrical equipment that exceeds the capacity of the
vehicle's electrical system.
SPECIFICATIONS
Model
PAZ 200 -1
Length
2610mm
Fuel tank cap
13L
Width 1450mm Type
4-stroke,single cylinder with Air-
cooled
Height
1770mm
Rated Power
6.8kW/8000r/min
Ground clearance
190mm
Rated Torque
9.6N·m/5500r/min
Wheel base
1440mm
Idle speed
(1500±100)r/min
Dry weight
325kg
Start mode
Electric
Steering bar angle
≥30
Clutch
Oil dipped in pieces
Max speed
≥50km/h
Spark plug type
CR7HSA
Front brake type
Disc-brake
Engine oil cap
0.9L
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Rear brake type
Disc-brake
Engine oil
15W/40-SF
Type size (front)
25X8-12
Type size (rear)
25X10-12
Displacement
170.9ml
Oil pump
Inner-outer rotor type
Compression ratio
10:1
Magneto
Permanent magnetic
Ignition mode
ECU
Lubrication
Press/Splash
VEHICLS CODE REGISTRATION
Please fill in your mini Jeep ID and engine code below. They will be used
to order spare parts and to locate vehicles when they are stolen.
Note!
The frame number is stamped on the front transverse beam.
The engine's code is printed on the lower left side of the crankcase.
IGNATION SWITCH
The ignition switch is located in front of the body.
FUEL and FUEL TANK
Fuel selection
Fuel is a key factor in determining engine exhaust emissions.
The fuel selected must be rq-90 or higher for low-lead gasoline.
The tank capacity is 4 liters.
Warning!
Gasoline is extremely flammable and explosive under certain conditions.
When the engine stopped working, it refueled in a well-ventilated place.
Do not smoke or spark in the petrol storage area or fuel tank area.
Before refueling, you must filter the fuel.
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Be careful not to sprinkle fuel when refueling. Leaked fuel vapor may be
ignited. Please do not start the engine in a flammable and explosive
environment.
Avoid prolonged contact with the skin or breathing gasoline vapor.
Don't let the baby touch the gas.
STEERING WHEEL CONTROL
Emergency switch.
Under normal circumstances, the switch is in the middle position; To stop
the engine, switch left or right.
Start button
Press the button to start the engine while the car is braking.
Note!
The inexperienced rider had better set the maximum speed lower to avoid
accidents.
ENGINE OIL
The quality of engine oil plays a crucial role in determining engine
performance and service life. Engine oil must be selected in accordance
with the following regulations. Other oils are not allowed to be used.
Recommended engine oil: gasoline engine oil rating is sa15w/40se or se,
SF, sc.
The vehicle has been equipped with an engine oil grade SAE 15w/40-see
before delivery, and the lubricant is only suitable for the temperature
range of +40 to -10. If replaced with other oils, alternatives must be
technically the same in all respects. Viscosity varies with region and
temperature, so lubricants must be selected according to our
recommendations. If 15w/40se of gasoline engine oil can’t be obtained
when needed, HQB-10 gasoline engine oil (or HQB-6 gasoline engine oil is
available in areas with temperatures below -10 °C).
Before replacing the oil, drain all the oil left in the crankcase, clean
the interior with clean kerosene, and fill in the new oil.
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Warning!
When the oil is insufficient, the start-up opportunity causes serious
damage to the engine.
TIRE
Proper air pressure will provide maximum stability, ride comfort and
ensure tire life.
Check tire pressure regularly and adjust if necessary.
Select suitable replacement tyres according to the specifications shown
in Table 1.
Pressure(kPa)
Front:150
Rear:205
Tyre size
Front: 25X8-12
Rear: 25X10-12
Note!
1. When it's cold, check the pressure on the tires before you ride.
2. Check tires for incisions, embedded nails or other sharp objects.
3. Check the rim for indentation or deformation.
4. Get your dealer to replace the damaged tire or punctured inner tube.
Warning: Do not attempt to repair a damaged Tyre or inner Tyre, otherwise
wheel balance and Tyre reliability may be compromised.
5. Tire inflation can’t be greater than 150 KPA, especially for used
tires. The air pressure is too high and it is easy to blow up tires
and safety accidents occur.
6. Improper tire expansion can cause abnormal tread wear and cause safety
hazards. Tire pressure below rating may cause the Tyre to slide on the
ground or fall off the edge, or even to lose control of the vehicle.
7. Tire operation is hazardous when severely worn and can adversely
affect traction and handling.
8. The use of tyres other than those listed in table 1 may adversely
affect treatment.
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9. Replace the Tyres when the tread depth in the middle of the tyres
reach the limit in Table 2 below.
Tread depth limits
Front tyre:2.0mm Rear tyre :2.0mm
EFI SYSTEM
I. Product profile
1. Product component diagram
ECU Throttle & intake tube assembly Oil pump assembly
Pressure sensor Idle air-filling valve TPS
Spray nozzle Oxygen sensor MAP & Temperature sensor
Subcable
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2. Function Description
ECU
The control and management system of the electric jet
system is the core part of the entire electric jet.
The signals of various sensors (throttle position,
engine temperature, intake pressure, speed,
crankshaft position, etc.) are used as input signals,
and after
calculation and comparison, Determine the output signal (e.g. time of
injection, pulse width of injection, filling time and ignition time).
Throttle & intake tube assembly
It is composed of intake pipe, TPS, idle filling
valve and air-filling valve hose. The role of idle
filling valve provides different intake quantities
for ECU to control cold start and maintain idle
speed; TPS functions to provide suitable additional
fuel injection volume for emergency fuel Gates while achieving full-load
fuel injection control; Throttle function provides the driver with a
controlled intake of air to control the engine load.
Idle air-filling valve
Provides different intake capacity for ECU control of
cold start process control and idle speed.
Oil pump assembly
(
2
types
)
Bottom type
(
small filter
)
Side
type
(
large filter
)
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TPS
Throttle position sensor, Provide suitable additional fuel
injection for rapid acceleration, and achieve full load
oil injection control.
Oxygen sensor
The oxygen content in the exhaust gas is obtained, and
the concentration of the oil is estimated to achieve
Lambda closed-loop control to reduce the generation of
engine combustion pollutants. Aerobic sensors are called closed-loop
systems, and anaerobic sensors are called open-loop systems.
Subcable
The wire raw material is a special line for the
German standard thin-walled car engine (FLRY-B 0.5
square 16/20, standard DIN 7255-6 / 1996, wear
resistant thin-walled), and the plug-in is
waterproof, durable connection is reliable,
Insulated rubber tape rubber tube is made by winding.
II. Principles of the product
Spray nozzle
Provide
an appropriate amount of fuel for the engine
.
MAP
(
Manifold
Absolute
Pressure
Sensor
)
&
Temperature sensor
ECU controls the cold start process control and
temperature compensation for
the intake
volume
.

As shown in the figure, the motorcycle EFI system mainly includes ECU,
oil supply system, ignition system, throttle & intake tube assembly,
crankshaft signal system, cylinder temperature sensor, intake pressure
sensor, oxygen sensor (optional) and wire beam. Among them, the throttle
valve and intake pipe assembly include the throttle valve body, TPS
(optional), MAP & idle filling valve.
Working principle: the electric door lock opens, the oil pump works.
Click on the start button, start the motor work, the engine gives the
trigger signal. The trigger signal enters the ECU, which indicates that
the nozzle is sprayed with oil and the high-pressure package is ignited
according to the engine temperature, pressure signal and throttle
opening.
OPERATIONAL GUIDELINES PRE-VEHICLE
INSPECTION
Warning!
Failure to pre-check may result in serious casualties or damage to
equipment.
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Check your mini-jeep every day before you drive. The items listed here
will only take a few minutes to check, and in the long run they will save
time, money and life.
Engine oil level: If needed, add engine oil. Check the flow of oil.
Quantity of fuel: Fuel tanks of fuel grade may be used if necessary.
Check for leaks.
Front and rear brake inspection: operation, adjust looseness when
necessary.
Tire inspection: observation of surface and pressure.
Throttle operation inspection: Stable opening and complete closing at all
steering positions; Check throttle grip tightness and throttle cable
lubrication and connection. Quick check all nuts, screws and bolts are
firm.
Steering system inspection: its smoothness and reliability. Correct any
inconsistencies before you drive. If you can’t correct these problems,
please contact your dealer for help.
INTENANCE CHART
I：Inspect L：Lubricate C：Clean R：Replace
Maintenance
period Items
Odometer(km)
750
3000
6000
9000
12000
15000 Everyday check before
riding
**Engine Oil R R R R R R I
**Spark Plug
I
R I R I
*Engine Bolt
I
I I I I
*Gear Oil
R
R R R R
*Air Cleaner
C
R C R C
*Drive Chain
I/L
I/L I/L I/L I/L
*EFI Comp.
I
I I I I
Throttle Operation
I
I I I I
Brake shoes/Pad Wear
I
I I I I
Brake System
I
I I I I
Brake Light Switch I I I I I
Brake Liquid I I I I I
Suspension I I I I I
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Nuts,Bolts,Fasteners I I I I I
Wheel/Tire I I I I I
START THE ENGINE
The following appropriate commencement procedures are always followed.
Warning!
Do not run the engine in a closed area. Exhaust emissions contain toxic
carbon monoxide (Co) gases that can cause loss of consciousness or even
death.
Startup is activated by the boot button.
1. Insert the ignition key into the ignition switch and then turn to turn
on position.
2. Set the emergency switch to "turn on".
3. Press the start button, and slightly turn the throttle grip to start
the engine. After the engine starts, release the start button.
Note: Do not use the electric starter for more than 5 seconds each time.
Release the boot button for about 10 seconds before pressing it again.
4. Keep the throttle slightly open when starting and preheating the
engine.
5. Be sure to Preheat the engine before driving.
Note!
A quick and complete opening or closing of the throttle may cause the
vehicle to suddenly move forward, causing it to lose control. In the
boot procedure, press the boot button to do 4-5 steps.
START RUNNING
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Pay special attention to your driving in the first two weeks. Being
familiar with the performance of the vehicle will help ensure the safety
of your vehicle in the future.
During this period, avoid full throttle driving and overloading.
Note!
Must carry on the maintenance according to the maintenance plan, keep the
vehicle in good condition, can make the engine service life significantly
longer. DRIVING
Warning!
1. Before you drive, check the safety of the vehicle and check that the
front and rear braking of the vehicle is normal.
2. New cars can’t drive at high speed. Long-term high speed driving of
new cars will affect the service life of vehicles.
Note: Driving with only one hand can cause the vehicle to lose control.
3. Slow down on uneven roads and corners.
4. Slowly open the throttle and move the vehicle forward.
5. Slow down the vehicle, reduce the throttle when braking, coordinate
the throttle and brake, and slow down smoothly.
Note: Both front and rear brakes should be effective at the same time,
and should not use too strong force to brake the wheel, otherwise the
vehicle will be difficult to control and an accident will occur.
PARKING
Close the throttle and brake while slowing the vehicle until it stops.
Turn off the ignition key and pull it out as soon as the engine stops.
Pull up the handbrake.
INSPECTIONS & REPLACEMENT OF ENIGINE OIL
Check engine oil level, oil cap, oil gauge.
Check engine oil level before driving every time.
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The level must be kept between the highest and lowest mark on the oil
ruler.
1. Start the engine and let it idle for a few minutes.
2. Stop the engine and park on the flat ground.
3. After a few minutes, remove the oil cover and oil ruler, clean it up,
and re-insert the oil ruler. The oil level shall be between the
highest and lowest mark on the oil gauge.
Replacement of oil
Engine oil quality is the main factor that affects engine service life.
Replacement of oil in accordance with the required maintenance plan.
1. The oil in the crankcase is completely discharged.
2. Clean crankcase with clean kerosene
Note!
When the oil is insufficient, the launch opportunity causes serious
damage to the engine.
When running under very dusty conditions, oil changes should be more
frequent than maintenance plans.
Please treat used oil in an environmentally friendly manner. We suggest
you put it in a sealed container and send it to your local recycling
center or service station for recycling. Don't throw it into the garbage,
nor dump it on the ground or in the gutter.
SPARK PLUG
Option 0.6-0.7mm, Recommendation: CR7HSA
Inspection and replacement
1. Open the lid of the spark plug from the spark plug.
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2. Clear the dirt around the spark plug. Remove the spark plug using the
plug wrench in the toolbox.
3. Check electrodes and central porcelain for dirt deposition, erosion,
or carbon pollution. If corrosion or fouling is serious, replace the
plug. Use plug cleaner and wire brush to clean up the carbon and dirt.
4. Use a wire plug gauge to check the spark plug gap. If you need to
adjust, be careful to bend the side electrodes.
The spark plug gap should be 0.6-0.7mm. Ensure plug gaskets are in good
condition.
5. Connect with a plug washer. Put the spark plug on first to prevent the
thread from crossing. Then tighten with a spark plug wrench.
6. Re-install spark plug cap.
①Side electrode
②Central electrode
AIR FILTER
The vehicle should be driven at least once every 30 days. When riding in
unusually humid or dusty places, maintenance should be more frequent.
Find out more about your dealer.
1. Remove the air filter from the frame.
2. Remove and remove the filter element.
3. Cleans the filter element in a clean, non-flammable, high flash
solvent and lets it dry.
Warning: Do not use gasoline or low-flash solvent to clean filter
elements, otherwise it will cause fire or explosion.
4. Soak it in 15w/40qe gasoline engine oil until saturated, and then
squeeze out excess oil.
5. Clean the inside and outside of the air filter space.
6. Install dismantled components in reverse order.
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Note!
It is forbidden to start the engine without the air filter core to
prevent premature wear of the piston and cylinder.
Ensure that the filter core of the air filter is intact.
When cleaning the vehicle, prevent the filter core of the air filter from
soaking water.
Check leakage along the air supply line
Periodically check air leaks on the air supply line and repair or replace
related components to ensure normal air supply.
Idling operation
The engine must be at normal operating temperature so that idling can be
adjusted accurately.
Note!
Do not attempt to compensate for other system failures by adjusting
idling. Find your dealer to adjust the carburetor regularly.
1. Heat up the engine.
2. Connect the tachometer to the engine (remote control can be used).
Turning the throttle stop screw clockwise (arrow a direction) will
increase idle speed, counterclockwise (arrow B direction) will
decrease.
3. When the engine is not idle or running at a reduced speed, set the
throttle stop screw in the middle of the two limit positions to help
mix air and fuel.
4. Run the engine again. Adjust the throttle stop screw if necessary.
Note!
Since the carburetor is a precision instrument, do not dismantle it
without professional knowledge.
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Warning!
The balance pipe of the carburetor should be constantly inspected to
ensure that there is no dust and other impurities inside it, otherwise
accidents may occur.
Front and rear hydraulic disc braking
The Mini jeep is equipped with a set of "first two and second" single
pump disc braking devices. The front and rear hydraulic disc braking is
controlled by the brake switch synchronization.
BRAKE SWITCH
Note!
Ensure that after the final tightening adjustment, the curve slots in the
adjusting nut are located in the brake pin. If this adjustment is still
unsatisfactory, please contact your dealer for help.
Check the brake system
Every time you drive, check the brake system.
1. Check if the main brake pump has enough brake fluid
2. Check for leakage in the system
3. Check for cracks in brake hose and main pump
4. Check the brake disc for wear and tear
5. Check if the brake rod is loose properly
Note!
The hydraulic disc brake is designed to work under high pressure.
For safety and reliability, the service life of brake hoses, main pumps
and brake fluids must not exceed the limits specified in the manual.
If the hydraulic disc brake system needs to be maintained or repaired,
please contact the dealer.
If you feel soft when you operate the brake lever, that means there is
air inside the brake system. In this case, the air should be discharged
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from the braking system before driving, otherwise the braking performance
will be greatly reduced and even cause an accident. Please call your
dealer.
Brake fluid
Pay attention to check the brake fluid of the main pump under the seat
and add the specified brake fluid if necessary. The braking fluid level
drops when the brake is worn. Brake should be checked regularly.
Warning!
Brake fluid is strongly irritating and avoids contact with the skin and
eyes. Once contacted, rinse thoroughly with water and seek medical
attention in a timely manner.
Keep the child away from the brake fluid.
The braking fluid used in the braking system is non-oil braking fluid No.
4604. Never mix with other brake fluids containing Silicon oil, which can
seriously damage the braking system.
Note!
The use of second-hand brake fluids or brake fluids placed in open
containers is prohibited.
Do not use a long-term storage brake fluid because it contains moisture
inhaled from the air.
Handle brake fluid carefully because it can damage plastic and paint
surfaces.
EXHAUST MUFFLER
Regular removal of carbon from the exhaust pipe; Check for cracks and
washers inside the exhaust pipe, repair or replace if necessary.
BATTERY
Battery electrolytes are toxic, so don't throw them away. In accordance
with national or local environmental protection rules.
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Check
The battery electrolyte level should be between the highest and lowest
mark. If the battery electrolyte level is below the lowest mark,
distilled water is added to the highest position.
Note!
Before the vehicle is handed over for long-term storage, the battery is
removed from the vehicle and charged and stored in a cool, dry place. If
the battery remains in the mini-jeep, first disconnect the negative lead
(-) from the battery terminal and then disconnect the positive lead (+).
Do not touch positive and negative wires with metal objects to prevent
short circuit during the above operation.
Warning!
Batteries release volatile gases that keep them away from sparks, flames
and cigarettes. It is strictly forbidden to charge and discharge in a
flammable and explosive environment.
The battery contains sulfuric acid (electrolyte), which can cause serious
burns when touching the skin or eyes. Wear protective clothing and a
mask.
If the electrolyte touches your skin, rinse with water.
If the electrolyte enters your eye, rinse for at least 15 minutes and
seek medical attention immediately.
Electrolytes are toxic. If swallowed, drink large quantities of water or
milk and then drink milk containing magnesium or vegetable oil and seek
medical attention.
When the battery is out of reach of the children, open the case cover,
first disconnect the negative lead from the battery, then positive lead,
and finally remove the battery from the positive lead.
Self-recovered overload protector
The vehicle is equipped with a self-recovery overload protector. The
protector will automatically cut off the circuit when there is a short
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