Palfinger PSM400-16 User manual

2021-11-15 Rev.03 / NOV
PALFINGER AG
Franz-Wolfram-Scherer-Straße 245020 Salzburg / Austria
LIFETIME EXCELLENCE
Installation Manual
PSM400-16
Taiko Trading Co. Ltd.
OA100082338 & OA100084986
Equipment number: 1100013705 - 1100014330

Content
Dear customer,
thank you for purchasing and putting your faith in a quality product from
PALFINGER. During the development and manufacture of your unit,
everything was done to ensure that the equipment operates reliably and
safely.
Please note the information that follows so that you can work withyour
PALFINGER product reliably and cost-effectively over the longterm.
•Please follow all safety instructions.
•Please maintain your PALFINGER unit in accordance with
regulations.
•Please adhere to the prescribed maintenance intervals.
•The unit must be cleaned at regular intervals since dirt
increases the amount of wear.
•Contamination by grease and oil increases the risk of accidents.
•All prohibitions and notes in these operating instructions must be
complied with since they protect your life and the lives of other
persons.
We wish you good luck using your PALFINGER product!

Content
CONTENT
General ..................................................................... 1
Symbols ...................................................... 2
Safety for individuals.................................. 3
General....................................................... 4
Installing company ..................................... 4
Crane installer ............................................ 4
Control of delivery .................................................... 5
Overview component transport................. 6
Visual check for transport damages........... 6
Control of delivery...................................... 6
Overview of tools..................................................... 7
General....................................................... 8
Check of threaded fasteners ...................... 9
Crane handling........................................................ 12
Crane handling ......................................... 13
Storage ..................................................... 16
Set-Up..................................................................... 17
Main components .................................... 18
Crane Mounting ....................................... 20
Preparation for base assembly................. 22
Process of tightening................................23
Preserving the screw joints ...................... 24
Hydraulic system................................................... 28
Cleanness during assembly ...................... 29
Hydraulic circuit diagram ......................... 30
Electric system ....................................................... 30
Connecting the electric motor ..................31
Venting and cooling the electric motor.... 31
Electric circuit diagram............................. 32
Power Pack............................................................. 34
Filling the power pack tank ...................... 35
Start-Up ..................................................................36
Checklist before start-up.......................... 37
Start-up .................................................... 37
Bringing the crane into parking position.. 39
Checklist after start-up............................. 40
Post-assembly check..............................................41
Post-assembly check ................................ 42
Commissioning....................................................... 43
Commissioning ......................................... 44
Term Definitions....................................... 44

CHAPTER 1
1
CHAPTER 1
General
In this chapter
Symbols ...................................................... 2
Safety for individuals.................................. 3
General....................................................... 4
Installing company ..................................... 4
Crane installer ............................................ 4

CHAPTER 1
2
Symbols
The layout of the operating instructions is designed to make important notes, instructions or warnings
particularly clear by using symbols and signaling words.
Danger!
These symbols and the Danger! Signal words are used for immediately
threatening dangers of fatal injury.
Ignoring this instruction will result in death or serious injury for
operator and others.
Warning!
These symbols and the Warning! Signal words are used for
immediately threatening dangers.
Ignoring this instruction could result in death or serious injury for
operator and others. Damage to the unit or property can also result.
Note!
The symbol and signal word are used for particularly important notes
which make working with the unit easier.