Panametrics PanaFlow XMT1000 User manual

PanaFlow™ XMT1000
User’s manual
910-313 Rev. A

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PanaFlow™ XMT1000
Panametrics liquid flow ultrasonic transmitter
User’s manual
910-313 Rev. A
June 2017
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Contents
Product registration .................................................................................vii
Services .............................................................................................vii
Terms and conditions................................................................................vii
Typographical conventions ..........................................................................vii
Safety issues ........................................................................................vii
Auxiliary equipment .................................................................................viii
Environmental compliance ..........................................................................viii
Chapter 1. Installation....................................................................1
1.1 Introduction ......................................................................................1
1.2 CE marking compliance ..........................................................................1
1.3 Unpacking the XMT1000.......................................................................... 2
1.4 Site and clearance considerations ...............................................................3
1.4.1 Access to the meter.......................................................................................3
1.4.2 Vibration exposure considerations........................................................................3
1.4.3 Sunlight exposure .........................................................................................3
1.4.4 Local mounting ...........................................................................................4
1.4.5 Remote mounting.........................................................................................4
1.4.6 Cable lengths .............................................................................................4
1.4.7 Transducer cables ........................................................................................4
1.5 Making the electrical connections ...............................................................5
1.5.1 Wiring the analog outputs ................................................................................5
1.5.2 Wiring the digital output ..................................................................................6
1.5.3 Wiring the modbus/service port ..........................................................................6
1.5.4 Wiring the line power......................................................................................7
Chapter 2. Programming ...............................................................9
2.1 Introduction .....................................................................................9
2.2 Using the magnetic keypad ......................................................................9
2.3 Passcodes .......................................................................................9
2.4 Glossary of terms ............................................................................... 10
2.5 Menu maps ......................................................................................11
Chapter 3. Error codes and troubleshooting ............................................ 19
3.1 Error display in the user interface ............................................................... 19
3.1.1 Error header..............................................................................................19
3.1.2 Communication error string .............................................................................19
3.1.3 Flow error string .........................................................................................20
3.2 Diagnostics ......................................................................................21
3.2.1 Introduction ..............................................................................................21
3.2.2 Flowcell problems........................................................................................21
3.2.3 Transducer/buffer problems ............................................................................ 22
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Appendix A. Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
A.1 Operation and performance ....................................................................23
A.2 Electronics ......................................................................................24
Appendix B. Modbus communication ..................................................25
B.1 Modbus protocol................................................................................25
B.2 Modbus register map ...........................................................................25
Appendix C. HART communication.....................................................48
C.1 Wiring the XMT1000 to the HART communicator .................................................48
C.2 HART write mode switch.........................................................................48
C.3 HART menu maps ...............................................................................49
C.3.1 HART output menu map. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
C.3.2 HART review menu map.................................................................................50
Appendix D. Foundation fieldbus communication ...................................... 51
D.1 Introduction .................................................................................... 51
D.2 Installation ..................................................................................... 51
D.2.1 Network configuration ...................................................................................51
D.2.2 Polarity...................................................................................................51
D.2.3 Connection ..............................................................................................51
D.2.4 FISCO (fieldbus intrinsically safe concept) ..............................................................52
D.2.5 DD file ................................................................................................... 52
D.2.6 Default node address ...................................................................................52
D.3 Specifications...................................................................................53
D.3.1 General .................................................................................................53
D.3.2 Physical .................................................................................................53
D.3.3 Communication ........................................................................................53
D.3.4 User Layer ...............................................................................................53
D.3.5 Function blocks .........................................................................................53
D.4 Resource block .................................................................................54
D.4.1 FF revision ...............................................................................................54
D.4.2 Password................................................................................................54
D.4.3 NAMUR NE107 ............................................................................................55
D.5 XMIT transducer block ..........................................................................57
D.5.1 Units.......................................................................................................58
D.6 Composite transducer block ....................................................................59
D.6.1 Clearing the totalizer .....................................................................................61
D.7 Channel transducer block ......................................................................62
D.8 Analog input block..............................................................................63
D.9 PID block........................................................................................63
D.10 Error handling...................................................................................63
D.11 Simulation mode ...............................................................................64
D.12 Fieldbus troubleshooting guide .................................................................65
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Product registration
Thank you for purchasing a model PanaFlow™ XMT1000
from Panametrics. Please register your product at https://
info.bakerhughesds.com/New-product-registration-LP.
htmlproduct support such as the latest software/firmware
upgrades, product information and special promotions.
Services
Panametrics provides customers with an experienced
staff of customer support personnel ready to respond to
technical inquiries, as well as other remote and on-site
support needs. To complement our broad portfolio of
industry-leading solutions, we offer several types of flexible
and scalable support services including: training, Product
repairs, service Agreements and more. Please visit change
to: https://www.bakerhughesds.com/panametrics/services
for more details.
Terms and conditions
Panametrics’ sales terms and conditions for your recent
purchase of a Panametrics product, including the
applicable product warranty, can be found on our website
at the following link: https://www.bakerhughesds.com/sales-
terms-conditions.
Typographical conventions
Note: These paragraphs provide information that provides
a deeper understanding of the situation, but is not essential
to the proper completion of the instructions.
IMPORTANT:
These paragraphs provide information that emphasizes
instructions that are essential to proper setup of the
equipment. Failure to follow these instructions carefully
may cause unreliable performance.
CAUTION!
This symbol indicates a risk of potential minor
personal injury and/or severe damage to
the equipment, unless these instructions are
followed carefully.
WARNING!
This symbol indicates a risk of potential
serious personal injury, unless these
instructions are followed carefully.
Safety issues
WARNING!
It is the responsibility of the user to make sure
all local, county, state and national codes,
regulations, rules and laws related to safety
and safe operating conditions are met for
each installation.
Attention European customers!
To meet CE marking requirements for all
units intended for use in the EU, all electrical
cables must be installed as described in this
manual.
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Auxiliary equipment
Local safety standards
The user must make sure that he operates all auxiliary
equipment in accordance with local codes, standards,
regulations, or laws applicable to safety.
Working area
WARNING!
Auxiliary equipment may have both manual
and automatic modes of operation. As
equipment can move suddenly and without
warning, do not enter the work cell of this
equipment during automatic operation,
and do not enter the work envelope of this
equipment during manual operation. If you
do, serious injury can result.
WARNING!
Make sure that power to the auxiliary
equipment is turned OFF and locked out
before you perform maintenance procedures
on this equipment.
Qualification of personnel
Make sure that all personnel have manufacturer-approved
training applicable to the auxiliary equipment.
Personal safety equipment
Make sure that operators and maintenance personnel have
all safety equipment applicable to the auxiliary equipment.
Examples include safety glasses, protective headgear,
safety shoes, etc.
Unauthorized operation
Make sure that unauthorized personnel cannot gain access
to the operation of the equipment.
Environmental compliance
RoHS
The PanaFlow™ XMT1000 fully complies with RoHS regulations
(Directive 2011/65/EU).
Waste Electrical and Electronic Equipment (WEEE) directive
Panametrics is an active participant in Europe’s Waste
Electrical and Electronic Equipment (WEEE) take-back
initiative (Directive 2012/19/EU).
The equipment that you bought has required the extraction
and use of natural resources for its production. It may
contain hazardous substances that could impact health
and the environment.
In order to avoid the dissemination of those substances in
our environment and to diminish the pressure on the natural
resources, we encourage you to use the appropriate take-
back systems. Those systems will reuse or recycle most of
the materials of your end life equipment in a sound way.
The crossed-out wheeled bin symbol invites you to use
those systems.
If you need more information on the collection, reuse and
recycling systems, please contact your local or regional
waste administration.
Please visit https://www.bakerhughesds.com/health-
safetyand-environment-hse for take-back instructions and
more information about this initiative.
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Chapter 1. Installation
1.1 Introduction
To ensure safe and reliable operation of the XMT1000, it must
be installed in accordance with the established guidelines.
Those guidelines, explained in detail in this chapter, include
the following topics:
• Unpacking the XMT1000
• Selecting the location for the XMT1000 (local or remote)
• Installing the XMT1000 at the selected location
• Wiring the XMT1000
WARNING!
The XMT1000 flow transmitter can measure
the flow rate of many fluids, some of which
are potentially hazardous. The importance
of proper safety practices cannot be
overemphasized.
Be sure to follow all applicable local safety codes and
regulations for installing electrical equipment and working
with hazardous fluids or flow conditions. Consult company
safety personnel or local safety authorities to verify the
safety of any procedure or practice.
Attention European customers!
To meet CE marking requirements, all
cables must be installed as described in
“CE marking compliance.”
1.2 CE marking compliance
For CE marking compliance or installation in high noise
areas, the XMT1000 flow transmitter must be wired in
accordance with the instructions in this section.
IMPORTANT:
CE marking compliance is required for all units intended
for use in EU countries.
The XMT1000 must be wired with the recommended
cable, and all connections must be properly shielded
and grounded. Grounding of the chassis must be within
10 ft (3 m) of the transmitter. Refer to table 1 below for the
specific requirements.
Table 1: Wiring requirements
Connection Cable type Ground
termination
Transducer Armored RG-62 a/U
or equivalent
Grounded using
a cable gland
Input/output
Armored 22 AWG
shielded with armored
material added to
outside of jacket
Grounded using
a cable gland
Power Armored 14 AWG 2
conductor
Grounded using
a cable gland
Note: If the XMT1000 is wired as described above, the unit will
comply with the EMC and LVD Directives.
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1.3 Unpacking the XMT1000
Before removing the XMT1000 from its box, please
inspect both the box and the instrument carefully. Each
instrument manufactured by Panametrics is warranted
to be free from defects in material and workmanship.
Before discarding any of the packing materials, account
for all components and documentation listed on the
packing slip. The discarding of an important item
along with the packing materials is all too common.
If anything is missing or damaged, contact Panametrics
Customer Care immediately for assistance.
The XMT1000 is supplied with both a serial number
label and a certification label for identification of the
instrument (see figure 1 below and figure 2). The system
can be mounted either on an existing meter body (local
mounting) or at another location via a connecting cable
(remote mounting).
Model & Serial Number (Boston) Model & Serial Number (Shannon)
Certification (US/CAN, IECEx/ATEX)
[FISCO] Certification (US/CAN, IECEx/ATEX) [Standard]
Figure 1: Typical XMT1000 labels (aluminum enclosure)
Model & Serial Number (Boston) Model & Serial Number (Shannon)
Certification (US/CAN, IECEx/ATEX
[FISCO] Certification (US/CAN, IECEx/ATEX) [Standard]
Figure 2: Typical XMT1000 labels (stainless steel enclosure)
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