
2
KX-FLB802CX/KX-FLB812CX/KX-FLB802CXS/KX-FLB812CXS
TABLE OF CONTENTS
PAGE PAGE
1 Safety Precaution -------------------------------------------------4
1.1. FOR SERVICE TECHNICIANS ------------------------4
1.2. AC CAUTION -----------------------------------------------4
1.3. PERSONAL SAFETY PRECAUTIONS --------------5
1.4. SERVICE PRECAUTIONS ------------------------------5
2Warning--------------------------------------------------------------6
2.1. ABOUT LEAD FREE SOLDER (PbF: Pb free) -----6
2.2. INSULATION RESISTANCE TEST--------------------7
2.3. BATTERY CAUTION --------------------------------------7
3 Specifications ------------------------------------------------------8
4 General/Introduction---------------------------------------------8
4.1. OPTIONAL ACCESSORIES ----------------------------8
5Features--------------------------------------------------------------9
5.1. General Features-------------------------------------------9
5.2. HARDWARE REQUIREMENTS FOR MULTI-
FUNCTION SOFTWARE---------------------------------9
6 Technical Descriptions---------------------------------------- 10
6.1. CONNECTION DIAGRAM----------------------------- 10
6.2. GENERAL BLOCK DIAGRAM------------------------ 11
6.3. FACSIMILE SECTION ---------------------------------- 13
6.4. MODEM SECTION -------------------------------------- 25
6.5. NCU SECTION ------------------------------------------- 31
6.6. ITS (Integrated telephone System) and
MONITOR SECTION------------------------------------ 32
6.7. CIS CONTROL SECTION ----------------------------- 34
6.8. MOTOR DRIVE SECTION----------------------------- 35
6.9. DRIVE MODE AND WAVEFORM OF ADF
AND FB MOTOR ----------------------------------------- 42
6.10. FAN MOTOR SECTION -------------------------------- 44
6.11. SOLENOID DRIVE SECTION ------------------------ 46
6.12. LSU (Laser Scanning Unit) SECTION -------------- 47
6.13. SENSORS AND SWITCHES SECTION ----------- 49
6.14. OPERATION BOARD SECTION--------------------- 58
6.15. LCD SECTION-------------------------------------------- 59
6.16. HVPS (High Voltage Power Supply)
SECTION--------------------------------------------------- 60
6.17. HEAT LAMP CONTROL CIRCUIT------------------- 62
6.18. POWER SUPPLY BOARD SECTION -------------- 67
6.19. Mechanical Operation----------------------------------- 68
7 Location of Controls and Components------------------ 70
7.1. OVERVIEW------------------------------------------------ 70
7.2. CONTROL PANEL--------------------------------------- 71
8 Installation Instructions--------------------------------------- 72
8.1. INSTALLATION ------------------------------------------- 72
8.2. CONNECTIONS------------------------------------------ 87
9 Operation Instructions ---------------------------------------- 90
9.1. YOUR LOGO --------------------------------------------- 90
10 Test Mode---------------------------------------------------------- 92
10.1. TEST FUNCTIONS -------------------------------------- 92
11 Service Mode ----------------------------------------------------- 96
11.1. PROGRAMMING AND LISTS ------------------------ 96
11.2. USER MODE (The list below is an example of
the SYSTEM SETUP LIST the unit prints out.)- 100
11.3. SERVICE MODE SETTINGS (Example of a
printed out list) ------------------------------------------ 102
11.4. HISTORY------------------------------------------------- 104
12 Troubleshooting Guide-------------------------------------- 107
12.1. USER RECOVERABLE ERRORS ---------------- 107
12.2. REMOTE PROGRAMMING -------------------------109
12.3. TROUBLESHOOTING DETAILS ------------------- 113
12.4. DOCUMENT JAMS (AUTO DOCUMENT
FEEDER) -------------------------------------------------192
12.5. RECORDING PAPER JAM --------------------------194
13 Service Fixture & Tools--------------------------------------199
14 Disassembly and Assembly Instructions ------------- 200
14.1. LOWER CABINET SECTION -----------------------201
14.2. PRINTER COVER SECTION -----------------------202
14.3. SORTER SECTION------------------------------------203
14.4. REMOVE THE BOTH SIDE CABINET
SECTION -------------------------------------------------204
14.5. REMOVE THE LEFT SIDE CABINET
SECTION -------------------------------------------------205
14.6. REMOVE THE BOTTOM PLATE-------------------206
14.7. REMOVE THE RIGHT SIDE CABINET
SECTION -------------------------------------------------207
14.8. REMOVE THE ALALOG BOARD ------------------ 208
14.9. REMOVE THE DIGITAL BOARD-------------------209
14.10. REMOVE THE MIRROR------------------------------210
14.11. REMOVE THE HIGH VOLTAGE POWER
BOARD---------------------------------------------------- 211
14.12. REMOVE THE LASER UNIT ------------------------212
14.13. REMOVE THE PICK UP ROLLER ---------------213
14.14. REMOVE THE FUSER UNIT AND THE
SORTER UNIT ------------------------------------------214
14.15. REMOVE THE FUSER UNIT PARTS -------------215
14.16. REMOVE THE RIGHT SIDE CABINET
SECTION -------------------------------------------------216
14.17. REMOVE THE OPERATION PANEL AND
BOARD----------------------------------------------------217
14.18. REMOVE THE SCANNER GLASS COVER-----218
14.19. REMOVE THE SCANNER SECTION ------------219
14.20. REMOVE THE MULTI ROLLER -------------------220
14.21. REMOVE THE TRANSFER ROLLER UNIT ----221
14.22. REMOVE THE EJECT SUPPORT ROLLER
GUIDE HOLDER ---------------------------------------222
14.23. REMOVE THE MAIN GEAR UNIT -----------------223
14.24. REMOVE THE ADF TOP COVER -----------------224
14.25. REMOVE THE ADF UNIT----------------------------226
14.26. REMOVE THE ADF PARTS -------------------------227
14.27. REMOVE THE SORTER UNIT PARTS-----------228
14.28. INSTALLATION POSITION OF THE LEAD------230
14.29. HOW TO INSTALL FERRITE CORE --------------235
15 Maintenace-------------------------------------------------------236
15.1. MAINTENANCE ITEMS AND COMPONENT
LOCATIONS ---------------------------------------------236
15.2. MAINTENANCE-----------------------------------------238
15.3. PRINTING OPERATION PRINCIPLE -------------244
15.4. TERMINAL GUIDE OF THE ICs
TRANSISTORS AND DIODES----------------------249
15.5. HOW TO REPLACE A FLAT PACKAGE IC ----- 252
15.6. DIGITAL BOARD SECTION -------------------------253
15.7. TEST CHART--------------------------------------------255
16 Schematic Diagram -------------------------------------------257
16.1. DIGITAL BOARD (1) -----------------------------------257
16.2. DIGITAL BOARD (2) -----------------------------------259
16.3. DIGITAL BOARD (3) -----------------------------------260