Panasonic KXF-293C User manual

Operating Instructions
Model No.
293C-E-EMAB-0002
Operating Manual(Engineers)
KXF-293C
Thank you for purchasing BD30S, the high speed adhesive dispenser.
Before placing the machine in service, be sure to read the instruction manual for
proper usage.
After that, store it carefully and it if necessary.
High Speed Adhesive Dispenser BD30S

Page 3
M11E
DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING
TO OPERATE THE MACHINE.
The machine may be operated improperly and injure you.
Either carry out training by yourself, or consult the manufacturer.
WARNING
293C-E-EMA00-B01-00

Page 4
ORGANIZATION OF MANUALS
4 manuals are attached to this machine. They are classified into 4 types. Use each manual according
to the working purpose and person in charge.
The production data of the line including this machine are programmed on PT. Refer to the instruction
manuals accompanied with PT.
Manuals of this equipment
This manual is for the machine operators, and describes the operating
procedure, precautions and information which is necessary for safe
and effective operation.
Operating manual(operators)
This
manual
This manual is for the machine engineers, and describes operation
method and teaching of boards and parts.
Operating manual (engineers)
This manual is for machine maintenance, and describes the daily
checks, adjustment and replacement of consumable parts.
Troubleshooting is also included.
Maintenance manual
The assembly of each unit is individually indicated by an exploded
view of the parts. Use this for ordering parts or confirming the assem-
bly of the units.
Parts List
293C-E-EMA00-B01-00

Page 5
1
2
3
4
5
6
7
8
9
For Engineers
Operating Manual
Operating Manual
293C-E-EMA00-A02-11
SAFETY PRECAUTIONS
OUTLINE OF EQUIPMENT
BASIC OPERATION
CHANGING THE PRODUCTION BOARDS
DATA MODIFICATION
TEACHING
FILE OPERATION
MACHINE ADJUSTMENT
MACHINE SETTING
TROUBLE SHOOTING
APPENDIX

Page 6 293C-E-EMA00-A02-01
SAFETY PRECAUTIONS................................................. 9
Chapter 1 OUTLINE OF EQUIPMENT
1-1 Characteristics of Machine ......................................................................... 1-2
1-1-1 High-speed and High Accuracy Dispensing........................................................1-2
1-1-2 High Quality Dispensing......................................................................................1-2
1-1-3 Improved Operating Efficiency ............................................................................1-3
1-1-4 Improved Operation ............................................................................................1-4
1-2 Movement Principles .................................................................................. 1-6
1-3 Specifications of Equipment ....................................................................... 1-7
1-3-1 Specifications of Machine ...................................................................................1-7
1-3-2 Dispensing Area..................................................................................................1-8
1-3-3 Board Flow Direction...........................................................................................1-9
1-3-4 Outer Size ...........................................................................................................1-9
1-4 Other Specifications ................................................................................. 1-10
1-4-1 Applicable Board Specifications........................................................................1-10
1-4-2 Nozzle Specifications ........................................................................................1-11
1-5 Accessories and Spares........................................................................... 1-12
1-6 Main Option .............................................................................................. 1-13
Chapter 2 BASIC OPERATION
2-1 Functions of Engineer Mode ...................................................................... 2-2
2-1-1 Entering the Engineer Mode ...............................................................................2-2
2-1-2 Functions of Main Menu......................................................................................2-3
2-1-3 Menu Tree Functions...........................................................................................2-4
2-1-4 Changing the Passwords ....................................................................................2-5
2-2 Functions during Production Stop .............................................................. 2-6
2-2-1 Maintenance........................................................................................................2-7
2-3 Data Input Operation ................................................................................ 2-11
Chapter 3 CHANGING THE PRODUCTION BOARDS
3-1 Changing the Production Data ................................................................... 3-2
3-2 Transfer Rail WidthAdjustment .................................................................. 3-5
3-3 Setting the Support Pins............................................................................. 3-7
3-4 Adjusting the Board Positioning Pins (Option)............................................ 3-8
3-5 Setting and Checking the Production Materials ......................................... 3-9
3-5-1 Setting and Checking the Nozzle........................................................................3-9
3-6 BoardTransferTest................................................................................... 3-11

Page 7
Chapter 4 DATA MODIFICATION
4-1 Data Modification Menu.............................................................................. 4-2
4-2 PCB Data ................................................................................................... 4-3
4-3 Board Recognition Data ............................................................................. 4-4
4-3-1 Selecting REF .....................................................................................................4-5
4-3-2 Evolution Data.....................................................................................................4-6
4-4 Dispensing Code Data ............................................................................... 4-7
4-4-1 Multi-point Data...................................................................................................4-8
4-5 Head Data .................................................................................................. 4-9
4-5-1 Priming Shot Data.............................................................................................4-10
4-6 Block Attribute Data.................................................................................. 4-11
4-7 Mount Data............................................................................................... 4-12
4-8 Function Switch ........................................................................................ 4-13
4-9 Data Check............................................................................................... 4-14
4-10 Form Print................................................................................................. 4-15
Chapter 5 TEACHING
5-1 Before Teaching.......................................................................................... 5-2
5-1-1 Recognition .........................................................................................................5-2
5-1-2 Lighting ...............................................................................................................5-3
5-2 Board Recognition Teaching ...................................................................... 5-4
5-2-1 Board Recognition ..............................................................................................5-4
5-2-2 Flowchart of Board Recognition Teaching...........................................................5-4
5-2-3 Teaching Procedures ..........................................................................................5-5
5-3 Bad Mark Recognition Teaching................................................................. 5-9
5-3-1 Bad Mark Recognition.........................................................................................5-9
5-3-2 Flowchart of Bad Mark Recognition Teaching.....................................................5-9
5-3-3 Creating Procedures .........................................................................................5-10
5-4 Dot Recognition Teaching ........................................................................ 5-15
5-4-1 Dot Recognition.................................................................................................5-15
5-4-2 Flowchart of Dot Recognition Teaching.............................................................5-15
5-4-3 Creating Procedures .........................................................................................5-16
Chapter 6 FILE OPERATION
6-1 File Operation of PT ................................................................................... 6-2
6-1-1 Loading Data.......................................................................................................6-3
6-2 File Operation of Floppy Disk ..................................................................... 6-5
6-2-1 Loading Data.......................................................................................................6-6
6-2-2 Saving Data ........................................................................................................6-8
6-2-3 Loading and Saving the Machine Parameter....................................................6-11
6-2-4 Loading the Coordinate Data ............................................................................6-13
293C-E-EMA00-A02-01

Page 8
6-2-5 Loading the Recognition Data...........................................................................6-14
6-2-6 Deleting Data ....................................................................................................6-15
6-2-7 Initializing the Floppy Disk.................................................................................6-16
Chapter 7 MACHINE ADJUSTMENT
7-1 Conveyor WidthAdjustment ....................................................................... 7-2
7-2 PCBTransfer .............................................................................................. 7-3
7-3 Heads ......................................................................................................... 7-4
7-4 Input Check ................................................................................................ 7-5
7-5 Output Check.............................................................................................. 7-6
7-6 Axis Information.......................................................................................... 7-7
7-7 Recognition Device Maintenance............................................................... 7-8
7-7-1 Updating the Recognition Device........................................................................7-9
Chapter 8 MACHINE SETTING
8-1 Adjustment Switch...................................................................................... 8-2
8-2 Dispensing Recognition Feedback ............................................................. 8-3
8-3 Time Setting ............................................................................................... 8-4
8-4 Dispensing Recognition Result .................................................................. 8-5
8-5 Setting the Operator Customization ........................................................... 8-6
8-5-1 Setting Function of Operator Customization .......................................................8-6
8-5-2 Immediate Stop Screen in the Customization Setting (In Operator Mode) .........8-8
Chapter 9 TROUBLE SHOOTING
9-1 Troubles in Bond Dispensing...................................................................... 9-2
9-2 Cycle Time Slows Down during Automatic Operation ................................ 9-4
9-2-1 Slowdown of Cycle Time due to Dispensing Stability Timer ...............................9-4
9-2-2 Slowdown of Cycle Time due to Dispensing Quantity Feedback Function .........9-4
INDEX
Appendix A RECOGNITION DEVICE
293C-E-EMA00-A02-01

Page 9
SAFETY PRECAUTIONS
Be sure to observe
The precautions that must be observed in order to prevent injury to the user or another
person, or damage to property, are as follows.
The degree of danger or injury resulting from incorrect use due to the failure to read an
indication is classified and described as follows.
The matters should be observed are classified and described according to the symbols
shown below.
(The followings are only some examples of the symbolic indications.)
This indication refers to a situation which is considered that
there is imminent danger of death or serious injury.
This indication refers to a situation which is considered that
there is a possibility of death or serious injury.
This indication refers to a situation which is considered that
there is a possibility of only injury or physical damage.
These symbols indicate matters to which attention must be paid.
This symbol indicates an action that must not be carried out.
DANGER
WARNING
CAUTION
These symbols indicate an action that must be carried out.
293C-E-EMA00-A03-02

Page 10
SAFETY PRECAUTIONS
Be sure to observe
Follow the warning indication.
This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human
injury or damage to property.
Danger labels
The following warning labels are pasted on this machine. Follow the instructions on each label. If a label has
come off, put a new one on a proper position. To order a label from the manufacturer, refer to PARTS LIST.
Front view of warning label indicated positions
293C-AC00
WARNING
293C-E-EMA00-A03-01
Label part No.