Panasonic KXF-293C User manual

Operating Instructions
Model No.
293C-E-EMAB-0002
Operating Manual(Engineers)
KXF-293C
Thank you for purchasing BD30S, the high speed adhesive dispenser.
Before placing the machine in service, be sure to read the instruction manual for
proper usage.
After that, store it carefully and it if necessary.
High Speed Adhesive Dispenser BD30S

Page 3
M11E
DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING
TO OPERATE THE MACHINE.
The machine may be operated improperly and injure you.
Either carry out training by yourself, or consult the manufacturer.
WARNING
293C-E-EMA00-B01-00

Page 4
ORGANIZATION OF MANUALS
4 manuals are attached to this machine. They are classified into 4 types. Use each manual according
to the working purpose and person in charge.
The production data of the line including this machine are programmed on PT. Refer to the instruction
manuals accompanied with PT.
Manuals of this equipment
This manual is for the machine operators, and describes the operating
procedure, precautions and information which is necessary for safe
and effective operation.
Operating manual(operators)
This
manual
This manual is for the machine engineers, and describes operation
method and teaching of boards and parts.
Operating manual (engineers)
This manual is for machine maintenance, and describes the daily
checks, adjustment and replacement of consumable parts.
Troubleshooting is also included.
Maintenance manual
The assembly of each unit is individually indicated by an exploded
view of the parts. Use this for ordering parts or confirming the assem-
bly of the units.
Parts List
293C-E-EMA00-B01-00

Page 5
1
2
3
4
5
6
7
8
9
For Engineers
Operating Manual
Operating Manual
293C-E-EMA00-A02-11
SAFETY PRECAUTIONS
OUTLINE OF EQUIPMENT
BASIC OPERATION
CHANGING THE PRODUCTION BOARDS
DATA MODIFICATION
TEACHING
FILE OPERATION
MACHINE ADJUSTMENT
MACHINE SETTING
TROUBLE SHOOTING
APPENDIX

Page 6 293C-E-EMA00-A02-01
SAFETY PRECAUTIONS................................................. 9
Chapter 1 OUTLINE OF EQUIPMENT
1-1 Characteristics of Machine ......................................................................... 1-2
1-1-1 High-speed and High Accuracy Dispensing........................................................1-2
1-1-2 High Quality Dispensing......................................................................................1-2
1-1-3 Improved Operating Efficiency ............................................................................1-3
1-1-4 Improved Operation ............................................................................................1-4
1-2 Movement Principles .................................................................................. 1-6
1-3 Specifications of Equipment ....................................................................... 1-7
1-3-1 Specifications of Machine ...................................................................................1-7
1-3-2 Dispensing Area..................................................................................................1-8
1-3-3 Board Flow Direction...........................................................................................1-9
1-3-4 Outer Size ...........................................................................................................1-9
1-4 Other Specifications ................................................................................. 1-10
1-4-1 Applicable Board Specifications........................................................................1-10
1-4-2 Nozzle Specifications ........................................................................................1-11
1-5 Accessories and Spares........................................................................... 1-12
1-6 Main Option .............................................................................................. 1-13
Chapter 2 BASIC OPERATION
2-1 Functions of Engineer Mode ...................................................................... 2-2
2-1-1 Entering the Engineer Mode ...............................................................................2-2
2-1-2 Functions of Main Menu......................................................................................2-3
2-1-3 Menu Tree Functions...........................................................................................2-4
2-1-4 Changing the Passwords ....................................................................................2-5
2-2 Functions during Production Stop .............................................................. 2-6
2-2-1 Maintenance........................................................................................................2-7
2-3 Data Input Operation ................................................................................ 2-11
Chapter 3 CHANGING THE PRODUCTION BOARDS
3-1 Changing the Production Data ................................................................... 3-2
3-2 Transfer Rail WidthAdjustment .................................................................. 3-5
3-3 Setting the Support Pins............................................................................. 3-7
3-4 Adjusting the Board Positioning Pins (Option)............................................ 3-8
3-5 Setting and Checking the Production Materials ......................................... 3-9
3-5-1 Setting and Checking the Nozzle........................................................................3-9
3-6 BoardTransferTest................................................................................... 3-11

Page 7
Chapter 4 DATA MODIFICATION
4-1 Data Modification Menu.............................................................................. 4-2
4-2 PCB Data ................................................................................................... 4-3
4-3 Board Recognition Data ............................................................................. 4-4
4-3-1 Selecting REF .....................................................................................................4-5
4-3-2 Evolution Data.....................................................................................................4-6
4-4 Dispensing Code Data ............................................................................... 4-7
4-4-1 Multi-point Data...................................................................................................4-8
4-5 Head Data .................................................................................................. 4-9
4-5-1 Priming Shot Data.............................................................................................4-10
4-6 Block Attribute Data.................................................................................. 4-11
4-7 Mount Data............................................................................................... 4-12
4-8 Function Switch ........................................................................................ 4-13
4-9 Data Check............................................................................................... 4-14
4-10 Form Print................................................................................................. 4-15
Chapter 5 TEACHING
5-1 Before Teaching.......................................................................................... 5-2
5-1-1 Recognition .........................................................................................................5-2
5-1-2 Lighting ...............................................................................................................5-3
5-2 Board Recognition Teaching ...................................................................... 5-4
5-2-1 Board Recognition ..............................................................................................5-4
5-2-2 Flowchart of Board Recognition Teaching...........................................................5-4
5-2-3 Teaching Procedures ..........................................................................................5-5
5-3 Bad Mark Recognition Teaching................................................................. 5-9
5-3-1 Bad Mark Recognition.........................................................................................5-9
5-3-2 Flowchart of Bad Mark Recognition Teaching.....................................................5-9
5-3-3 Creating Procedures .........................................................................................5-10
5-4 Dot Recognition Teaching ........................................................................ 5-15
5-4-1 Dot Recognition.................................................................................................5-15
5-4-2 Flowchart of Dot Recognition Teaching.............................................................5-15
5-4-3 Creating Procedures .........................................................................................5-16
Chapter 6 FILE OPERATION
6-1 File Operation of PT ................................................................................... 6-2
6-1-1 Loading Data.......................................................................................................6-3
6-2 File Operation of Floppy Disk ..................................................................... 6-5
6-2-1 Loading Data.......................................................................................................6-6
6-2-2 Saving Data ........................................................................................................6-8
6-2-3 Loading and Saving the Machine Parameter....................................................6-11
6-2-4 Loading the Coordinate Data ............................................................................6-13
293C-E-EMA00-A02-01

Page 8
6-2-5 Loading the Recognition Data...........................................................................6-14
6-2-6 Deleting Data ....................................................................................................6-15
6-2-7 Initializing the Floppy Disk.................................................................................6-16
Chapter 7 MACHINE ADJUSTMENT
7-1 Conveyor WidthAdjustment ....................................................................... 7-2
7-2 PCBTransfer .............................................................................................. 7-3
7-3 Heads ......................................................................................................... 7-4
7-4 Input Check ................................................................................................ 7-5
7-5 Output Check.............................................................................................. 7-6
7-6 Axis Information.......................................................................................... 7-7
7-7 Recognition Device Maintenance............................................................... 7-8
7-7-1 Updating the Recognition Device........................................................................7-9
Chapter 8 MACHINE SETTING
8-1 Adjustment Switch...................................................................................... 8-2
8-2 Dispensing Recognition Feedback ............................................................. 8-3
8-3 Time Setting ............................................................................................... 8-4
8-4 Dispensing Recognition Result .................................................................. 8-5
8-5 Setting the Operator Customization ........................................................... 8-6
8-5-1 Setting Function of Operator Customization .......................................................8-6
8-5-2 Immediate Stop Screen in the Customization Setting (In Operator Mode) .........8-8
Chapter 9 TROUBLE SHOOTING
9-1 Troubles in Bond Dispensing...................................................................... 9-2
9-2 Cycle Time Slows Down during Automatic Operation ................................ 9-4
9-2-1 Slowdown of Cycle Time due to Dispensing Stability Timer ...............................9-4
9-2-2 Slowdown of Cycle Time due to Dispensing Quantity Feedback Function .........9-4
INDEX
Appendix A RECOGNITION DEVICE
293C-E-EMA00-A02-01

Page 9
SAFETY PRECAUTIONS
Be sure to observe
The precautions that must be observed in order to prevent injury to the user or another
person, or damage to property, are as follows.
The degree of danger or injury resulting from incorrect use due to the failure to read an
indication is classified and described as follows.
The matters should be observed are classified and described according to the symbols
shown below.
(The followings are only some examples of the symbolic indications.)
This indication refers to a situation which is considered that
there is imminent danger of death or serious injury.
This indication refers to a situation which is considered that
there is a possibility of death or serious injury.
This indication refers to a situation which is considered that
there is a possibility of only injury or physical damage.
These symbols indicate matters to which attention must be paid.
This symbol indicates an action that must not be carried out.
DANGER
WARNING
CAUTION
These symbols indicate an action that must be carried out.
293C-E-EMA00-A03-02

Page 10
SAFETY PRECAUTIONS
Be sure to observe
Follow the warning indication.
This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human
injury or damage to property.
Danger labels
The following warning labels are pasted on this machine. Follow the instructions on each label. If a label has
come off, put a new one on a proper position. To order a label from the manufacturer, refer to PARTS LIST.
Front view of warning label indicated positions
293C-AC00
WARNING
293C-E-EMA00-A03-01
Label part No.

Page 11
SAFETY PRECAUTIONS
Be sure to observe
Warning labels
The following warning labels are pasted on this machine. Follow the instructions on each label. If a label has
come off, put a new one on a proper position. To order a label from the manufacturer, refer to PARTS LIST.
Front view of warning label indicated positions
M32E
293C-E-EMA00-A03-01
Label part No.
293C-AC00
1943C0AA
Inside the front cover

Page 12
SAFETY PRECAUTIONS
Be sure to observe
M32E
293C-E-EMA00-A03-01
WARNING
Warning labels
The following warning labels are pasted on this machine. Follow the instructions on each label. If a label has
come off, put a new one on a proper position. To order a label from the manufacturer, refer to PARTS LIST.
Rear view of warning label indicated positions
Label part No.
293C-AB00

Page 13
SAFETY PRECAUTIONS
Be sure to observe
If you sense any danger or abnormality, press an emergency stop button to
stop the machine.
If you continue to operate the machine in a dangerous or abnormal state, a breakdown or an
accident will occur.
There is one emergency stop button. Pressing it stops operation. Remove the cause of the danger or abnor-
mality, then re-start the machine. To reset the emergency stop button, turn it clockwise.
M33E-1B
WARNING
293C-E-EMA00-A03-01
293C-AA00
E
M
E
R
G
E
N
C
Y
S
T
O
P
E
M
E
R
G
E
N
C
Y
S
T
O
P
Under the operation panel

Page 14
SAFETY PRECAUTIONS
Be sure to observe
293C-AA00
The breaker to which the
machine is connected.
Turn it off.
Observe the following items before placing your hand or other part of your
body in an active part of the machine in order to feed production material,
change machine set-up, or adjust machine settings.
You may be injured if the machine is actuated. Also you may be struck by an electric shock.
There are three levels of procedure, shown below, for each kind of work.
Cutting off the power supply of the machine ----------- For repairing the control box.
Power supply OFF--------------------------------------------This is used to turn off power supply normally.
For replacing the control part such as the sensor
For disassembling or replacing parts
Servo switch OFF---------------------------------------------For changing production board and daily inspection
For placing or removing board on the conveyor
For placing production materials like the bond.
1
M73EB
2
WARNING
1
2
3
293C-E-EMA00-A03-01
R
E
L
E
A
S
E
T
R
I
P
O
F
F
O
N
R
E
S
E
T
Turn it off.
SELECT
KEY LOCK
OFF ( ) ON ( )
SERVO
Turn it off.
3

Page 15
SAFETY PRECAUTIONS
Be sure to observe
DANGER
293C-E-EMA00-A03-01

Page 16
SAFETY PRECAUTIONS
Be sure to observe
WARNING
M03EB
DO NOT PLACE ANY
OBJECTS WHICH
CARRY ELECTRIC
CURRENT INSIDE THE
ELECTRICAL EQUIP-
MENTS.
There is a risk of electric shock
or leak.
M09E
TAKE CARE NOT TO
PINCH YOUR HANDS
OR FINGERS.
You will have serious injury if
your hands or fingers are
caught in the conveyors during
manual (or automatic) width
adjustment.
293C-E-EMA00-A03-01

Page 17
SAFETY PRECAUTIONS
Be sure to observe
WARNING
293C-E-EMA00-A03-02
M11E
DO NOT ALLOW ANY PERSON WHO
HAS NOT RECEIVED SPECIAL
TRAINING TO OPERATE THE MA-
CHINE.
The machine may be operated improperly and
injure you.
Either carry out training by yourself, or consult
the manufacturer.
M02E
BEFORE INSPECTING PNEUMATIC
EQUIPMENTS, CUT OFF THE AIR
SUPPLY AND EXHAUST AIR FROM
THE EQUIPMENTS.
You will have serious injury if the residual pressure
actuates the machine.
Before inspecting pneumatic equipment, cut off
the air supply and exhaust the air from the
equipment.
Switch OFF the power.
DO NOT PLACE YOUR HANDS OR
BODY INSIDE ACTIVE PART OF THE
MACHINE WHEN IT IS IN A SINGLE
STOP OR CYCLE STOP CONDITION.
The machine has been stopped only temporarily.
You may be injured if the sensors are actuated and
the machine moves unexpectedly.
Turn OFF the servo switch before placing your
hands or body inside the active part.
M34EB
M08E
ONLY THE PERSON IN CHARGE OF
MAINTENANCE MUST REPAIR OR
ADJUST THE MACHINE.
The machine may be incorrectly repaired or ad-
justed, resulting in malfunction.
Have the machine repaired or adjusted by a
trained professional maintenance engineer.
Consult the manufacturer for training.

Page 18
SAFETY PRECAUTIONS
Be sure to observe
293C-E-EMA00-A03-03
WARNING
FIRMLY INSERT THE
POWER AND OTHER
PLUGS.
Imperfect plugging in may
cause fire because of electric
shock and generated heat.
Do not use the damaged plug
or loose outlet.
M87E M88E
DO NOT INSERT OR
REMOVE POWER AND
OTHER PLUGS BY
WET HAND.
If plugged in or unplugged by
wet hand, it may result in
electric shock.
USE THE SPECIAL-
IZED OUTLET AND
BREAKER EXCLU-
SIVELY.
If the breaker is shared be-
tween machines, it may cause
fire because of generated heat.
Check the dissipation power
in your Standard Specifica-
tion before consulting an
electrical contractor.
M89EB
M06E
GROUND THE MA-
CHINE PROPERLY.
There is a risk of an electric
shock or leak.
Consult a professional
electrical contractor.
PERIODICALLY REMOVE DUST
FROM POWER PLUG.
Dust on the plug may result in fire caused by
defective insulation because of moisture.
Pull out the power plug and wipe off dirt with dry
cloth.
If the machine is not going to be used for a long
period, turn off the breaker connected with the
machine.
M86E
DO NOT DAMAGE POWER AND
OTHER CORDS OR PLUGS.
Damaged cord and plug may cause electric shock,
short circuit or fire.
Hold the plug when plugging in or unplugging.
Cord and plug repairs should be attempted only
by the person competent to do the electrical
work, or contact the manufacturer.
M85E
Never damage, remake, bring
close to heating appliances, bend
forcibly, twist, pull, put heavy
objects on, and bundle up.

Page 19
SAFETY PRECAUTIONS
Be sure to observe
CAUTION
293C-E-EMA00-A03-01
M15E
DO NOT PLACE ANY
OBJECT AROUND
EMERGENCY STOP
BUTTONS.
You will be unable to press a
button to stop the machine in
case of emergency.
M17EB
BE CAREFUL WITH
YOUR HANDS AND
FINGERS WHEN
CLOSING THE
COVER.
Your hands or fingers may be
caught in the cover and injured.
M20E
DO NOT BLOCK OFF
THE OUTLET OR IN-
LET OF THE FAN.
The temperature inside of the
machine will rise and the
machine may malfunction.
Do not block off the outlet or
inlet of the fan.
Periodically clean the filters
of the outlet and inlet.
DO NOT PLACE ANY
OBJECTS ON THE
COVER.
The cover may break due to the
weight of the objects and injure
you.
M16EB
M23E
ONLY THE PERSON IN
CHARGE MUST
CHANGE THE DATA.
The machine may runaway or
malfunction.
The data must be changed
only by a trained specialist
in charge.
M27E
DO NOT GIVE A
SHOCK TO THE ELEC-
TRICAL EQUIPMENTS.
There is a risk of an electric
shock, leak or malfunction of
the machine.
DO NOT DISAS-
SEMBLE THE CAM-
ERA UNIT.
You may be injured or the
machine may break down.
If a breakdown occurs,
consult the manufacturer.
M41E
M24EB
TAKE AWAY TOOLS
FROM THE INSIDE OF
THE MACHINE.
The machine may malfunction
as a result of a tool left inside.
Before operating the ma-
chine, verify that no tools are
left inside.
M18E
DO NOT CLIMB OR
RIDE ON THE MA-
CHINE.
You may fall from or get caught
in the machine and get injured.

Page 20
SAFETY PRECAUTIONS
Be sure to observe
293C-E-EMA00-A03-02
CAUTION
WEAR A PROTECTIVE
HAT AND GOGGLES
FOR MAINTENANCE
WORK.
Your head or eyes may be
injured while performing main-
tenance work.
M44E
M39E
CARRY OUT PERIODIC MAINTE-
NANCE AND INSPECTION.
If you fail to carry out periodic inspection and
maintenance, the machine cannot exhibit its true
performance. Also, it may break down or produce
defectives.
Periodic inspection and maintenance should be
carried out by a trained person in charge of
maintenance according to the instructions in
MAINTENANCE MANUAL.
BEFORE PERFORMING AUTOMATIC
WIDTH ADJUSTMENT, BE SURE TO
VERIFY NO BOARDS OR OTHER
OBJECTS ARE ON THE CONVEYOR.
Boards or other objects may drop from the con-
veyor, causing damage to the boards or the ma-
chine.
If there are any boards or other objects on the
conveyor, turn OFF the servo switch and remove
them.
M36E
BE CAREFUL IN HAN-
DLING ADHESIVE.
Some kinds of adhesives are
harmful to the human body.
Follow the attached instruc-
tion manuals when using
adhesives.
M75E
HOT DISPENSING
VALVE
If the dispensing valve is turned
ON for more than about 30
seconds for operation such as
a dispensing check, the upper
part of the valve gets hot.
Do not touch the valve to
prevent a burn.
M94E
M96E
WATER LEAKAGE
Water may leak, resulting in machine trouble and
an electric shock if tubes from the temperature
control unit to the head drive or joints (or nipples)
for the tubes are removed.
Drain water by following the instruction manual
for the temperature control unit before removing
the tubes or the joints (or nipples).