Panasonic DMP-BD10PP User manual

© 2006 Matsushita Electric Industrial Co., Ltd. All
rights reserved. Unauthorized copying and distribu-
tion is a violation of law.
ORDER NO.DSD0608009CE
B35
BD/DVD Player
DMP-BD10PP
Vol. 1
Colour
(K).......................Black Type

2
TABLE OF CONTENTS
PAGE PAGE
1 Safety Precaution-------------------------------------------------3
1.1. General guidelines-----------------------------------------3
1.2. Caution for fuse replacement ---------------------------3
2Warning--------------------------------------------------------------4
2.1. Prevention of Electrostatic Discharge (ESD)
to Electrostatic Sensitive (ES) Devices ---------------4
2.2. Precaution of Laser Diode -------------------------------5
2.3. Service caution based on legal restrictions----------6
3 Service Navigation------------------------------------------------7
3.1. Service Information ----------------------------------------7
4 Specifications ------------------------------------------------------8
5Features--------------------------------------------------------------9
5.1. What's a Blu-ray Disc?------------------------------------9
5.2. Structure of the BD-Video Disc -------------------------9
5.3. Benefits of the BD-Video Disc --------------------------9
5.4. Region codes of BD ROM: ---------------------------- 10
5.5. Features of DMP-BD10--------------------------------- 10
6 Location of Controls and Components------------------ 12
7 Operation Instructions ---------------------------------------- 14
7.1. Taking out the Disc from DVD-Drive Unit when
the Disc cannot be ejected by OPEN/CLOSE
button-------------------------------------------------------- 14
8 Service Mode----------------------------------------------------- 15
8.1. Self-Diagnosis and Special Mode Setting---------- 15
9 Service Fixture & Tools --------------------------------------- 22
10 Disassembly and Assembly Instructions--------------- 23
10.1. Disassembly Flow Chart-------------------------------- 23
10.2. P.C.B. Positions------------------------------------------- 23
10.3. Top cover --------------------------------------------------- 24
10.4. Front panel------------------------------------------------- 24
10.5. Front P.C.B., Power SW P.C.B.----------------------- 24
10.6. DVD drive -------------------------------------------------- 25
10.7. Rear panel ------------------------------------------------- 25
10.8. Power P.C.B. ---------------------------------------------- 26
10.9. Digital P.C.B. ---------------------------------------------- 26
10.10. Main P.C.B. ------------------------------------------------ 27
11 Measurements and Adjustments -------------------------- 28
11.1. Service Positions ----------------------------------------- 28

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1 Safety Precaution
1.1. General guidelines
1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
3. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
1.1.1. Leakage current cold check
1. Unplug the AC cord and connect a jumper between the
two prongs on the plug.
2. Measure the resistance value, with an ohmmeter,
between the jumpered AC plug and each exposed metal-
lic cabinet part on the equipment such as screwheads,
connectors, control shafts, etc. When the exposed metal-
lic part has a return path to the chassis, the reading
should be between 1MΩand 5.2MΩ.
When the exposed metal does not have a return path to
the chassis, the reading must be .
Figure 1
1.1.2. Leakage current hot check
(See Figure 1 .)
1. Plug the AC cord directly into the AC outlet. Do not use
an isolation transformer for this check.
2. Connect a 1.5kΩ, 10 watts resistor, in parallel with a
0.15μF capacitors, between each exposed metallic part
on the set and a good earth ground such as a water pipe,
as shown in Figure 1.
3. Use an AC voltmeter, with 1000 ohms/volt or more sensi-
tivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the volt-
age at each point.
5. Reverse the AC plug in the AC outlet and repeat each of
the above measurements.
6. The potential at any point should not exceed 0.75 volts
RMS. A leakage current tester (Simpson Model 229 or
equivalent) may be used to make the hot checks, leakage
current must not exceed 1/2 milliampere. In case a mea-
surement is outside of the limits specified, there is a pos-
sibility of a shock hazard, and the equipment should be
repaired and rechecked before it is returned to the cus-
tomer.
1.2. Caution for fuse replacement

4
2Warning
2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatic Sensitive
(ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec-
trostatic Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistor-sand semi-
conductor chip components. The following techniques should be used to help reduce the incidence of component damage caused
by electrostatic discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as alumi-
num foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as anti-static (ESD protected) can
generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or compara-
ble conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise hamless motion such as the brush-
ing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to
damage an ES device).

5
2.2. Precaution of Laser Diode

6
2.3. Service caution based on legal restrictions
2.3.1. General description about Lead Free Solder (PbF)
The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this
equipment in considering the globally environmental conservation.
The normal solder is the alloy of tin (Sn) and lead (Pb). On the other hand, the lead free solder is the alloy mainly consists of tin
(Sn), silver (Ag) and Copper (Cu), and the melting point of the lead free solder is higher approx.30 degrees C (86°F) more than that
of the normal solder.
Definition of PCB Lead Free Solder being used
Service caution for repair work using Lead Free Solder (PbF)
• The lead free solder has to be used when repairing the equipment for which the lead free solder is used.
(Definition: The letter of PbF is printed on the PCB using the lead free solder.)
• To put lead free solder, it should be well molten and mixed with the original lead free solder.
• Remove the remaining lead free solder on the PCB cleanly for soldering of the new IC.
• Since the melting point of the lead free solder is higher than that of the normal lead solder, it takes the longer time to melt the
lead free solder.
• Use the soldering iron (more than 70W) equipped with the temperature control after setting the temperature at 350±30 degrees
C (662±86°F).
Recommended Lead Free Solder (Service Parts Route.)
• The following 3 types of lead free solder are available through the service parts route.
RFKZ03D01K-----------(0.3mm 100g Reel)
RFKZ06D01K-----------(0.6mm 100g Reel)
RFKZ10D01K-----------(1.0mm 100g Reel)
Note
* Ingredient: tin (Sn), 96.5%, silver (Ag) 3.0%, Copper (Cu) 0.5%, Cobalt (Co) / Germanium (Ge) 0.1 to 0.3%
The letter of “PbF” is printed either foil side or components side on the PCB using the lead free solder.
(See right figure)

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3 Service Navigation
3.1. Service Information

8
4 Specifications

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5 Features
5.1. What's a Blu-ray Disc?
The Blu-ray Disc (BD) is a next-generation optical disc format for storing a large amount of data using a short wavelength blue laser
to read and write. Like DVD, there are a number of BD standards, such as read-only BD-ROM, recordable BD-R and rewritable BD-
RE. The single largest feature of BD is its high-density data storage capacity of 25 GB per layer on one side. This lets you store
many hours of content, such as movies with HD resolution and high-quality music with loss-less audio compression. BD also fea-
tures a high-performance interactive function that uses Java™(*1), called BD-J, to deliver a new video experience to users not
offered by conventional video media. With many motion picture production companies and electronics, PC and gaming manufactur-
ers expressing their support for BD, new hardware and software products are expected to hit the market soon.
(*1): Java is a trademark of Sun Microsystems
5.2. Structure of the BD-Video Disc
The Blu-ray Disc is an optical disc with the same dimensions as the DVD disc: 12 cm in diameter and 1.2 mm in thickness. By using
a combination of the 405-nm-wavelength blue-violet laser, which is a shorter wavelength than the red laser used by DVD, and a
high-density objective lens with a numerical aperture of 0.85, BD uses a laser beam spot that is only about 1/5 the size used by
DVD. Thanks to these technologies, a single-layer BD-Video disc can store five times more data than a DVD disc.
5.3. Benefits of the BD-Video Disc
1. One Single-Layer Disc Equals Five DVDs in Data
Capacity
The BD-Video disc boasts a data storage capacity of 25
GB in a single layer and 50GB in dual layer, because it
uses the shorter wavelength blue-violet laser and a high-
density objective lens to enable higher-density data
reading. When a multi-layer system is adopted in the
future, the storage capacity can increase to 100 GB and
even 200 GB. One BD-Video disc can store a huge
amount of data so users can enjoy many hours of high-
definition content and high-quality surround sound that
could not previously be provided by other media.

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2. HD Image Quality Video
In addition to the MPEG-2 format used by DVD-Video, the
BD-Video disc uses video codes, such as MPEG-4 AVC
and VC-1, which deliver high image quality using high
compression rates. The data transfer speed is 48 Mbps,
which is about three times faster than DVD. A future plan
also calls for a further increase in the data transfer speed.
These technologies allow long-time playback of content
with high-definition image quality.
3. High-Quality Surround Sound
The BD-Video disc optionally supports next-generation
surround sound formats like Dolby® Digital Plus. Con-
necting a BD-Video player to an AV center using an
HDMI(*2) cable enables linear PCM multi-channel data
transfer. This makes it possible to reproduce high-quality
7.1-channel surround sound with each channel offering
DVD-Audio quality, delivering a surround sound experi-
ence that rivals the quality of the master audio source.
(*2) HDMI Ver. 1.1 and newer.
4. BD-J for Extensive Interactive Functions
The BD-Video disc is equipped with an extended function
based on Java™(*1) technology, called BD-J, to provide
various interactive features. For example, this can be
used to program various operations, such as displaying a
pop-up menu while playing a BD-Video disc, and activat-
ing a keyword search. With unlimited application possibil-
ities, BD-J offers interactive enjoyment that is simply not
possible with conventional AV software.
5. Extensive Support for Both Hardware and Software
The Blu-ray Disc specifications have been established
mainly by leading electronics, PC and gaming manufac-
turers around the world, including Panasonic. These com-
panies will support BD promotion by introducing a variety
of hardware. A number of major motion picture production
companies have expressed their support. A variety of
software can be expected to hit the market before long.
5.4. Region codes of BD ROM:
• Region A/1: North America, South America, East Asia
except for China (India, Japan, Korea, Thailand, Malaysia
etc.)
• Region B/2: Europe and Africa
• Region C/3: China, Russia and other countries
5.5. Features of DMP-BD10
1. Ultimate picture quality
2. Superb sound quality
3. Utmost compatibility with existing Optical Discs

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4. Intelligent Control: EZ Sync™

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6 Location of Controls and Components

13

14
7 Operation Instructions
7.1. Taking out the Disc from DVD-Drive Unit when the Disc cannot be
ejected by OPEN/CLOSE button
7.1.1. Forcible Disc Eject
7.1.1.1. When the power can be turned off.
1. Turn off the power and press [SKIP FWD] and [PAUSE] keys on the front panel simultaneously for 5 seconds.
7.1.1.2. When the power can not be turned off.
1. Press [POWER] key on the front panel for over 10 seconds to turn off the power forcibly, and press [SKIP FWD] and [PAUSE]
keys on the front panel simultaneously for 5 seconds.
7.1.2. When the Forcible Disc Eject can not be done.
1. Turn off the power and pull out AC cord.
2. Remove the Top Cover and Front Panel.
3. Insert Eject Pin (JZJ0484) into hole on front of DVD Drive and push Eject Pin (JZJ0484) to eject tray slightly.
4. Pull out tray by hand.

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8 Service Mode
8.1. Self-Diagnosis and Special Mode Setting
8.1.1. Self-Diagnosis Functions
Self-Diagnosis Function provides information for errors to service personnel by Self-Diagnosis Display when any error has
occurred.
U**, H** and F** are stored in memory and held.
You can check latest error code by transmitting [0] [1] of Remote Controller in Service Mode.
Automatic Display on FL will be cancelled when the power is turned off or AC input is turned off during self-diagnosis display is ON.
Error Code Diagnosis contents Description Monitor Display Automatic FL display
U30 Remote control code error Display appears when main unit and remote
controller codes are not matched.
No display
*is remote controller code of the
main unit.
Display for 5 seconds.
U59 Abnormal inner temperature
detected
Display appears when the drive temperature
exceeds 70°C.
The power is turned off forcibly.
For 30 minutes after this, all key entries are
disabled. (Fan motor operates at the highest
speed for the first 5 minutes. For the remain-
ing 25 minutes, fan motor is also stopped.)
The event is saved in memory as well.
No display
U59 is displayed for 30 minutes.
U71 HDMI incompatible error
(HDCP incompatible)
Display this error when the equipment (com-
patible with DVI such as TV, amplifier etc.)
connected to the unit by HDMI is incompatible
with HDCP.
*HDCP=High-bandwidth Digital Content Pro-
tection
No display
U72 HDMI connection error
(communication error)
This error is displayed when there are any
communication problems with the unit and the
equipments (TV, amplifier etc.) connected to
the unit by HDMI. (or when there is a problem
with the HDMI cable)
No display
U72 display disappears when
error has been solved by Power
OFF/ON of connecting equipment
or by inserting/removing of HDMI
cable.
U73 HDMI connection error
(authentication error)
when authentication error occurs while the
equipments (TV, amplifier etc.) are connected
by HDMI. (or when there is a problem with the
HDMI cable)
No display
U73 display disappears when
error has been solved by Power
OFF/ON of connecting equipment
or by inserting/removing of HDMI
cable.
F99 Hang-up Displayed when communication error has
occurred between Main microprocessor
(MV2-PLUS (IC60009)) and Timer micropro-
cessor (IC7501).
No display
Displayed is left until the [POWER]
key is pressed.
H19 Inoperative fan motor When inoperative fan motor is detected after
powered on, the power is turned off
automatically.
The event is saved in memory.
No display No display
F00 No error information Initial setting for error code in memory
(Error code Initialization is possible with error
code initialization and main unit initialization.)
No display No display
F34 Initialization error when main
microprocessor is started up
for program recording
When initialization error is detected after
starting up main microprocessor MV2-PLUS
(IC60009), the power is turned off
automatically.
The event is saved in memory.
No display No display
F58 Drive hardware error When drive unit error is detected, the event is
saved in memory.
No display No display

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8.1.2. Special Modes Setting
UNSUP-
PORT
Unsupported disc error *An unsupported format disc was played,
although the drive starts normally.
*The data format is not supported, although
the media type is supported.
*Exceptionally in case of the disc is dirty.
This disc is
incompatible.
Display for 5 seconds.
NO READ Disc read error *A disc is flawed or dirty.
*A poor quality failed to start.
*The track information could not be read.
Cannot read.
Please check the
disc.
HARD
ERR
Drive error The drive detected a hard error. DVD drive error. Display for 5 seconds.
IR ERR IR communication error [IR ERR] is displayed when communication
between Timer microprocessor and IR micro-
processor fails.
No display
SELF
CHECK
Restoration operation Since the power cord fell out during a power
failure or operation, it is under restoration
operation.
*It will OK, if a display disappears automati-
cally. If a display does not disappear, there is
the possibility that defective Digital P.C.B. /
DVD drive.
No display
PLEASE
WAIT
Unit is in termination process Unit is in termination process now.
BYE is displayed and power will be turned off.
No display
UNFOR-
MAT
Unformatted disc error You have inserted an unformatted DVD-RAM
or DVD-RW that is unformatted or recorded
on other equipment.
The disc is not
formatted properly.
No PLAY When there is a viewing restric-
tion on a BD-Video or DVD-
Video.
Rating password is set. No display
Item FL display Key operation
Mode name Description Front Key
TEST Mode *All the main unit's parameters are initialized. Press [STOP], [SKIP FWD] and
[OPEN/CLOSE] keys simulta-
neously for five seconds when
power is off.
Rating password The audiovisual level setting password is ini-
tialized to Level 8.
Open the tray, and press [SKIP
REV] and [PLAY] simultaneously for
5 seconds.
Service Mode Setting every kind of modes for servicing.
*Details are described in 8.1.3. Service Mode
at a glance.
When the power is off, press [SKIP
FWD], [OPEN/CLOSE] and
[PAUSE] keys simultaneously for 5
seconds.
BD-ROM history cleaning < Persistent Storage> of BD-ROM standard is
cleaned.
Screen display: [The player's history data has
been cleared] is displayed for five seconds. Same display as before execution.
When disc is not in tray. press
[STOP] and [POWER] keys simulta-
neously for 5 seconds.
Forced disc eject Removing a disc that cannot be ejected.
The tray will open and unit will shift to P-off
mode.
While Demonstration Lock is being set, this
Forced disc eject function is not accepted.
The display before execution
leaves.
When the power is off, press [SKIP
FWD] and [PAUSE] keys simulta-
neously for 5 seconds.
Error Code Diagnosis contents Description Monitor Display Automatic FL display

17
Forced power-off When the power button is not effective while
power is ON, turn off the power forcibly.
Display in P-off mode. Press [POWER] key over than 10
seconds.
Aging Perform sequence of modes as * Aging
Description shown below continually.
Display following the then mode. When the power is ON, press
[STOP], [POWER] and [OPEN/
CLOSE] simultaneously for over 5
seconds and less than 10 seconds.
NOTE1:
If Unit has not turned into Aging
mode by operations shown above,
execute TEST MODE once and re-
execute operation shown above.
(*All the main unit’s parameters are
initialized by TEST mode.)
NOTE2:
If the unit has hung-up because of
pressing keys for over 10 seconds,
once turn off the power, and re-exe-
cute this command.
*When releasing Aging mode, press
[POWER] key over 10 seconds.
Demonstration lock/
unlock
Ejection of the disc is prohibited.
The lock setting is effective until unlocking the
tray and not released by Main unit
initialization of service mode.
*When lock the tray.
LOCK is displayed for 3 seconds.
When the power is on (SS mode),
press [SKIP FWD] and [OPEN/
CLOSE] keys simultaneously for 5
seconds.
Note:
When a disc is not in tray, this
setting is not effective.
*When unlock the tray.
UNLOCK is displayed for 3 sec-
onds.
When the power is on (SS mode),
press [SKIP FWD] and [OPEN/
CLOSE] keys simultaneously for 5
seconds.
*When press OPEN/CLOSE key
while the tray being locked.
Display LOCK for 3 seconds.
Press [OPEN/CLOSE] key while the
tray is being locked.
Item FL display Key operation
Mode name Description Front Key

18
Progressive initialization The progressive setting is initialized to Inter-
lace.
The display before execution
leaves.
When the power is on (SS mode),
press [STOP] and [PLAY] simulta-
neously for 5 seconds.
Item FL display Key operation
Mode name Description Front Key

19
8.1.3. Service Modes at a glance
Service mode setting: While the power is off, press [SKIP FWD], [PAUSE] and [OPEN / CLOSE] simultaneously for five seconds.
Item FL display Key operation
Mode name Description (Remote controller key)
Release Items Item of Service Mode executing is cancelled. Press [0] [0] or [Return] in service
mode.
Error Code Display Last Error Code of U/H/F held by Timer is dis-
played on FL.
*Details are described in 8.1.1. Self-Diagno-
sis Functions.
If any error history dose not exist,
[F00] is displayed.
Press [0] [1] in service mode
ROM Version Display 1. Region code (displayed for 5 sec.)
2. Main firm version (displayed for 5 sec.)
3. Timer firm version (displayed for 5 sec.)
4. Drive firm version (displayed for 5 sec.)
5. ROM correction version (displayed for 5
sec.)
6. SIGMA microprocessor version (left dis-
played)
*are version displays.
Press [0] [2] in service mode
White Picture Output White picture is output as component Output
from AV Decoder.
*White picture
(Saturation rate : 100%)
*Initial mode is Interlace. Press [1] [1] in service mode.
Switch Interlace/Progressive
*is changed to 11, 12, 13 and 14.
(11: D1, 12: D2, 13: D3, 14: D4)
Press [1] [4] in White Picture Output
mode.
*D1/D2/D3/D4 is switched in order.
Magenta Picture Output Magenta picture is output with Component
Output from AV Decoder.
*Magenta picture
(Saturation rate: 100%)
*Initial mode is Interlace. Press [1] [2] in service mode.
Switch Interlace/Progressive
*is changed to 11, 12, 13 and 14.
(11: D1, 12: D2, 13: D3, 14: D4)
Press [1] [4] in Magenta Picture
Output mode.
*D1/D2/D3/D4 is switched in order.

20
D1/D2/D3/D4 switch Switch D1/D2/D3/D4 is switched in SS mode.
*This command is effective during executing
White Picture Output, Magenta Picture Output
and RTSC Return in XP (A & V) modes.
Switch D1/D2/D3/D4
** is changed to 11, 12, 13 and 14.
(11: D1, 12: D2, 13: D3, 14: D4)
Press [1] [4] in I/P Switch mode.
*D1/D2/D3/D4 is switched in order.
Audio Mute (XTMUTE) Check whether mute is applied normally by
the timer microprocessor.
Press [2] [1] in service mode.
Audio Mute (XDMUTE) Check whether mute is applied normally by
the Digital P.C.B..
Press [2] [2] in service mode.
Audio Pattern Output The audio pattern stored in the internal mem-
ory is output
(Lch: 1kHz/-18dB)
(Rch: 400Hz/-18dB)
Initial mode (Audio 48kHz) Press [2] [3] in service mode.
Laser Used Time
Indicatoion
Check laser used time (hours) of drive.
l(*****) is the used time display in
hour.
lLaser used time of DVD/ CD in
Playback/Recording mode is
counted.
Press [4] [1] in service mode.
Delete the Laser Used
Time
Laser used time stored in the memory of the
unit is deleted.
Press [9] [5] in service mode.
Delete the Last Drive
Error
Delete the Last Drive Error information stored
on the DVD Drive.
Press [9] [6] in service mode.
Laser power confirmation Drive state is judged based on difference
between laser power value at shipping and
present laser power value.
If DVD disc in not inserted, [NO
DISC] is displayed.
If power value study was filed,
[ERROR] is displayed.
1. into DVD
Drive in service mode. (Other
media are assumed to be
non-correspondence.)
2. Press [4] [4].
Turn on all FL/LEDs All segments of FL and all LEDs are turned
on.
All segments are turned on. Press [5] [1] in service mode.
S1 signal output Forcibly superimpose the S1 signal (approx.
4.5V DC) on the EE chroma signal, and check
the output on the S terminal.
Press [5] [2] in service mode.
S2 signal output Forcibly superimpose the S2 signal (approx.
2V DC) on the EE chroma signal, and check
the output on the S terminal.
Press [5] [3] in service mode.
Front connection inspec-
tion
Press all front keys and check the connection
between Main P.C.B. and Front key Switches.
(1) Each time a key is pressed, seg-
ment turned on increases one by
one.
(2) Total umber of keys that have
been pressed.
Press [5] [4] in service mode.
Item FL display Key operation
Mode name Description (Remote controller key)