Panasonic HD9220/20 User manual

ServiceManual
Philips Consumer Lifestyle
Published by PhilipsConsumer Lifestyle Printed in the Netherlands © Copyright reserved Subjectto modication
Air Fryer
HD9220/20
HD9220/21
HD9220/22
HD9220/23
HD9220/24
12/10
PRODUCT INFORMATION
Safety info
-This product meets the requirements regarding
interference suppression on radio andTV.
-After the product has been repaired,it should function
properly and has to meet the safety requirements as
ocially laid down at this moment.
-SAP coding : HD9220/20
HD9220/21
HD9220/22
HD9220/23
HD9220/24
OPTIONAL (accessories)
-Baking dish 4222 459 52761
TECHNICAL INFORMATION
-Product dimensions (W x H x D) : 287 x 315 x 384 mm
-Cord length : 0.8 meter
-Materials : Outer skin : Plastic (PP)
: Pan : Aluminized steel
: Basket : Aluminized steel
: Basket mesh : Stainless steel
: Coating : PTFE coating
-Capacity : 2.2 liter
(till max indicator)
-Weight : 7.0 kg
-Coloursetting : Black
-Temperature : 80 till 200 °C
-Fuse cut-o temp. Motor : 145 °C
TCO : 190 °C
Voltage Frequency Power
consumption
WEU,EEU,SEU, Nordic,TR 220 - 240V 50 Hz 1425W
UK,DB,SGP, HK, MY,IN,TH,AU,NZ,ZA 220 - 240V 50 Hz 1425W
AR 220V 50 Hz 1425W
CN 220V 50 Hz 1300W
TW 110V 60 Hz 1425W
SA,KR 220V 60 Hz 1425W

HD9220/20 /21 /22 /23 /24
2-10
IMPORTANT:
When you replace the pan (basketholder) or basket, rst check production week on the bottom of the appliance
to nd out which part(s) you need to order:
HD9220/2x Pan Basket
1111 4222 459 54131 and 4222 459 54111 Due to compatibility issues, make sure you order both components
1111 1136 4222 459 54131 or 4222 459 49081 Components are compatible no need to be ordered both at once
1136 4222 459 54131 or 4222 459 54111 Components are compatible no need to be ordered both at once
TECHNICAL INFORMATION
Electrical circuit
When the appliance does not work, check the electrical circuit.
Open de lid panel always on the underside. Always replaces this panel in case of damaged, scratches body or broken click
connection.
LThermostat
N
E
Resistor
Orange
Neon lamp
Resistor
Green
Neon lamp
M
HeaterMotor
Therm.
Fuse
220 - 240 V
50 - 60 Hz
RD
BK
BL
WT
YL
GN
= Red
= Black
= Blue
= White
= Yellow
= Green
RD
YL & GN
YL & GN
BL
BK BK
BK
WT
BK
WT
BL
WT
BL
WT
BL
WT WT

HD9220/20 /21 /22 /23 /24
3-10
TROUBLE SHOOTING
Part/
System Test Possible deviation Analyses
Replace
(depending of
the analyses
outcome)
Timer Check if the green light is lit,
and if you can hear the timer
ticking
The green light is not lit
but the timer is ticking
Check the timer-switch and the
fuse with a multimeter
Timer/Fuse
The green light is lit but
the timer is not ticking
Timer is defective Timer
Thermostat Set the temperature at 80°C
and check if the heating
element is getting warm
(Check input power approx.
1425W)
The green light should be lit
and the orange light should
switch off after it reaches
80°C
Both green and orange
light are lit but there is no
heating
Check the heating element with
a multimeter
Heating element
If the green light is lit and
the orange light is off
Check the thermostat with a
multimeter
Thermostat
If both the green and
orange light are off
Check the timer and fuse with a
multimeter
Timer/Fuse
The orange light does not
switch off after reaching
approx. 80°C
Thermostat is defective Thermostat
Motor fan
assy
Set the timer and listen if the
motor is running
Motor is not running The fan is scraping the housing
turning it by hand (Switch off the
power when you do this test!)
Motor fan assy
The fan is not scraping the
housing turning it by hand
(Switch off the power when you
do this test!):
Check the motor fan assy, timer
and fuse with a multi meter
Motor fan assy /
Timer/Fuse
Heating
element
Check if the heating element
is getting warm
(Check input power approx.
1425W)
If the Orange light is on
and the heating element
does not heat
Check the heating element with
a multimeter
Heating element
If the heating element
does not heat and the
orange light is off
Check the timer, fuse and
thermostat with a multimeter
Timer/Fuse/
Thermostat
Thermal fuse Set the timer and check if
the green light is lit
Green light is not lit Check the timer and fuse with a
multimeter
Timer/Fuse

HD9220/20 /21 /22 /23 /24
4-10
REPAIR INSTRUCTIONS
General remark;
When you need to disconnect a wire from the crimp housing, please cut the wire half way (See in the picture below) and
always connect the wires with a new 2 wire crimp housing 4222 459 51851. To crimp the housing use the Lobster AK25 No2 or
Muromoto Tekko MR30A Nr 2 with Air pressure = 6 kg/cm².
Crimp instruction CE2
1) Strip wires: 16mm (0.63 in) Max. 13mm (0.51) Min.
2) Twist the wires together along the entire length of the strip and insert them into crimp housing .
3) Center the crimp tool on the sleeve.
4) Crimp the housing with 6 kg/cm².
Route the wire route, using 5 tie-wraps according the picture below;

HD9220/20 /21 /22 /23 /24
5-10
A. Top cover removal
1. Open the cover from the top cover by using a athead
screw driver to open the 6 click connections.
2. Use a crosshead screw driver to unscrew the 4 screws A.
Note: When you close the top cover, use a screw
torque off 50 till 80 Nm (5 to 8 kgf.cm)
A
A
A
A
3. Use a athead screw driver to open the “timer top cover”
and pull the knob from the appliance.
4. Unscrew the screw Bunder the timer top cover.
B
Note: Replace the timer cover and / or the cover in
case of damage and / or scratches.
Tip: Open the “timer cover” from the bottom side,
to avoid scratches on visible places.
DISASSEMBLY- AND RE-ASSEMBLY ADVICE

HD9220/20 /21 /22 /23 /24
6-10
B. Cover housing removal
1. Follow previous step A
2. Open the motor fan assy from the base by unscrewing the
6screws C. Be aware of the 2 screws under the lter.
C
C
CC
C
C
C. Heating element + Fan Removeval
1. Follow previous step Aand B
2. Undo the heating element from the double heat shield by
unscrewing the 3 screws D.
D
D
D
3. Cut the 2 heating element wires halfway and remove the
heating element.
4. Undo the nut from the left screw thread and remove the
fan.
D. Double heat shield removal
1. Follow previous step A, Band C
2. Remove the double heat shield out of the motor fan assy
by unscrewing the 3 screws E.
E
E
E
E. Timer removal
1. Follow step A
2. Unscrew the 2 screws Fbehind the timer knob.
F
F
3. Remove the wires of the timer.
DISASSEMBLY- AND RE-ASSEMBLY ADVICE

HD9220/20 /21 /22 /23 /24
7-10
F. Thermostat removal
1. Follow previous step A
2. Remove the 3 screws Gfrom the thermostat assy.
G
G
G
3. Follow previous step B, C, D
By step Cdo not cut the wires.
Note: be careful with the wire/ heating element
connecting, this connection is fragile.
4. Remove the thermostat sensor by undoing the metal band.
metal band
Note: Please make sure while re-assembling the new
thermostat that the routing will be done as
shown in below picture.
DISASSEMBLY- AND RE-ASSEMBLY ADVICE
G. Motor assy removal
1. Follow previous step A, B, C, D
By step Cdo not cut the wires.
2. Remove the thermostat sensor (See instruction F4)
3. Remove the fuse and the earth connection from the
double heat shield.
Earth connection
Double
heat shield
Fuse
4. Cut the motor wires half way and remove the motor fan
assy.

HD9220/20 /21 /22 /23 /24
8-10
PARTS LIST
noitcudorPkrameRnoitpircseDedocecivreSsoP
1
2
3
4
5
4222 459 49121
4222 459 49111
4222 459 49211
4222 459 51901
4222 459 49081
kcalBrevoC
Timer knob Black
Timer cover Black
Food separator **
kcalBteksaB <WK1111 & <WK1136
5
6
7
7
8
4222 459 54111
4222 459 55821
4222 459 51911
4222 459 54671
4222 459 51241
kcalB3vteksaB
Pan v3 (Basket holder), 1 foot Black
Rubber foot
Rubber foot
Top cover *Black HV
all other
<WK1116
>WK1117
8
9
9
10
10
4222 459 55531
4222 459 53251
4222 459 55371
4222 459 49181
4222 459 55381
Top cover *Black
Stainless steel timer
Stainless steel timer
Fuse incl.wires
Fuse incl.wires (new Fuse pos.)
110V TW only
HV
LV
<WK1233
>WK1234
11
11
12
12
12
4222 459 49141
4222 459 53381
4222 459 49131
4222 459 55331
4222 459 53391
Fan
Fan
Heating element
Heating element
Heating element
50 Hz
60 Hz
HV 50 Hz
HV 50 Hz
HV 60 Hz
<WK1146
>WK1147
<WK1146
12
13
13
13
13
4222 459 55341
4222 459 49101
4222 459 54891
4222 459 54911
4222 459 54941
Heating element
kcalBesaB
kcalBesaB
kcalBesaB
kcalBesaB
HV 60 Hz
EU plug
EU plug
UK/MEA plug
Swiss plug
>WK1147
<WK1146
>WK1147
>WK1147
>WK1147
13
13
13
13
13
4222 459 54971
4222 459 54951
4222 459 55451
4222 459 55461
4222 459 55561
kcalBesaB
kcalBesaB
kcalBesaB
kcalBesaB
kcalBesaB
Australia plug
SouthAfrica plug
110V Taiwan plug
220V China plug
India plug
>WK1147
>WK1147
>WK1147
>WK1147
13
14
15
15
15
4222 459 55571
4222 459 53061
4222 459 49201
4222 459 55401
4222 459 53401
kcalBesaB
Thermostat assy incl.knop Black
Motor fan assy
Motor fan assy (new Fuse pos.)
Motor fan assy
Thai plug
HV 50 Hz
HV 50 Hz
HV 60 Hz
>WK1147
<WK1146
>WK1147
16 4222 459 52761 Baking dish
4222 459 51851
4222 459 51891
10 pieces of 2 wire crimp housing (CE-2)
10 pieces of 2 wire crimp housing (CE-5)
* From productionWK1211 the Green light will be removed.
** From production WK1250 the Food separator is removed.
6 4222 459 54131 Pan v3 (Basket holder) Black
>WK1250

HD9220/20 /21 /22 /23 /24
9-10
EXPLODED VIEW
2
6
5
4
3
1
7
4x
16

HD9220/20 /21 /22 /23 /24
10-10
EXPLODED VIEW
8
9
14
15
11
12
13
A
4x
C
6x
F
2x
B
D
3x
E
3x
G
3x
10