Panasonic TX-37LX80Y User manual

© 2008 Matsushita Electric Industrial Co., Ltd. All
rights reserved. Unauthorized copying and
distribution is a violation of law.
TX-37LX80Y
LH80 Chassis
LCD TV
Specifications
Power Source :
A
C SINGLE 220 V, 50 Hz
Power Consumption
Average Use 158 W
Standby condition 1W
Display panel
Aspect Ratio 16:9
Visible screen size 819.6 mm (W) × 460.8 mm (H)
(No. of pixels) 1,049,088 (1,366 (W) × 768 (H))
Sound
Speaker Full range × 2 pcs, 8 Ω
Audio Output 20 W (10 W + 10 W), 10% THD
Headphones M3 (3.5 mm) Jack × 1
PC signals VGA, SVGA, XGA, WVGA, WXGA
Vertical scanning frequency 60 Hz
Receiving System / Band name SYSTEMS FUNCTIONS
———————————————————————————————————————
1PAL B, G, H
2PAL I Reception
of broadcast
transmission and
playback from
video cassette tape
recorders.
3PAL D, K
4SECAM B, G
5SECAM D, K
6SECAM K1
7NTSC M (NTSC 3.58 / 4.5 MHz)
———————————————————————————————————————
8NTSC 4.43 / 5.5 MHz Playback from
special VCR’s or DVD.
9NTSC 4.43 / 6.0 MHz
ORDER NO. MTV0801602CE

1 Safety Precautions 4
1.1. General Guidelines 4
1.2. Touch-Current Check 4
2 Prevention of Electro Static Discharge (ESD) to
Electrostatically Sensitive (ES) Devices 5
3 About Lead Free Solder (PbF) 6
4 Self Check Function 7
4.1. Self Check 7
4.2. Power LED Blinking Timing Chart 7
5 Chassis Board 9
5.1. Chassis Installation 9
6 Location of Lead Wiring 10
6.1. Wire Dressing 10
6.2. Wire Dressing and Connections 10
7 Disassembly for Service 11
7.1. AC Code dressing for 2-Pin 11
10 NTSC 4.43 / 6.5 MHz
11 NTSC 3.58 / 5.5 MHz Playback from
special VCR’s or DVD.
12 NTSC 3.58 / 6.0 MHz
13 NTSC 3.58 / 6.5 MHz
14 SECAM I
———————————————————————————————————————
15 PAL 60 Hz / 5.5 MHz Playback from
Special Disc Players
and Special VCR’s or DVD.
16 PAL 60 Hz / 6.0 MHz
17 PAL 60 Hz / 6.5 MHz
Aerial - Rear VHF / UHF
Operation Conditions Temperature : 0°C - 40°C
Humidity : 20% -- 80% RH (non-condensing)
Connection Terminals :
AV1 AUDIO L-R RCA PIN Type × 2 0.5 V[rms]
Input VIDEO RCA PIN Type × 1 1.0 V[p-p] (75 Ω)
AV2 AUDIO L-R RCA PIN Type × 2 0.5 V[rms]
Input VIDEO RCA PIN Type × 1 1.0 V[p-p] (75 Ω)
COMPONENT Y 1.0 V[p-p] (including synchronization)
PB/C
B,P R/C R±0.35 V[p-p]
AV3 AUDIO L-R RCA PIN Type × 2 0.5 V[rms]
Input VIDEO RCA PIN Type × 1 1.0 V[p-p] (75 Ω)
S VIDEO Mini DIN 4-pin Y: 1.0 V[p-p] (75 Ω) C: 0.286 V[p-p] (75 Ω)
Others HDMI 1/2 Input TYPE A Connectors
Audio Input for
HDMI 1 RCA PIN Type × 2 0.5 V[rms]
PC Input HIGH-DENSITY D-SUB 15 PIN R, G, B / 0.7 V[p-p] (75 Ω)
HD, VD / TTL LEVEL 2.0-5.0 V[rms] (high
impedance)
Monitor AUDIO L-R RCA PIN Type × 2 0.5 V[rms] (high impedance)
Output VIDEO RCA PIN Type × 1 1.0 V[p-p] (75Ω)
Dimensions (W × H × D) 940 mm × 652 mm × 295 mm (With TV Stand)
940 mm × 611 mm × 110 mm (TV only)
Mass 20 kg (Net)
Design and specifications are subject to change without notice. Mass and dimensions shown are approximate.
CONTENTS
Page Page
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7.2. AC Code dressing for 3-Pin 11
7.3. Chassis Rail Installation 12
7.4. VESA Bracket Installation 13
7.5. Pedestal Assembly Preparation 14
7.6. LED Panel Installation 16
7.7. LCD Panel Assembly Installation 17
8 Service Mode Adjustment 18
8.1. SERVICE 1 18
8.2. SERVICE 2 18
8.3. Self Check Mode 18
8.4. Hotel Mode Adjustment 18
9 Adjustment 20
9.1. Voltage Chart of A Board 20
9.2. Voltage Chart of P board 20
9.3. DVCO Adjustment 20
10 Conductor Views 21
10.1. A-Board 21
10.2. A-Board 22
11 Schematic Diagram 23
11.1. Schematic Diagram Notes 23
11.2. A Board 24
11.3. K Board 34
11.4. P Board 35
11.5. G Board 39
11.6. V Board 41
11.7. SW Board 44
12 Parts Location & Mechanical Replacement Parts List 46
12.1. Parts Location 46
13 Packing Exploded View 47
14 Replacement Parts List 48
14.1. Electrical Replacement Parts List 49
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1 Safety Precautions
1.1. General Guidelines
1.When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2.After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
3.After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
1.2. Touch-Current Check
1.Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.
2.Connect a measuring network for touch currents between each exposed metallic part on the set and a good earth ground such
as a water pipe as shown in Figure 1.
3.Use the Leakage Current Tester (Simpson 228 or equivalent) to measure the potential across the measuring network.
4.Check each exposed metallic part and measure the voltage at each point.
5.The potential at any point (touch current) expressed as voltage U1and U2, do not exceed the following values:
For AC: U1= 35 V (peak) and U2= 0.35 V (peak);
For DC: U1= 1.0 V,
NOTE :
The limit value of U2= 0.35 V (peak) for AC and U1= 1.0 V for DC correspond to the values 0.7 mA (peak) AC and 2.0 mA DC.
The limit value U1= 35 V (peak) for AC correspond to the value 70 mA (peak) AC for frequencies greater than 100 kHz.
6.Should a measurement be out of the limits specified, there is a possibility of a shock hazard, and the equipment should be
repaired and rechecked before it is returned to the customer.
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2 Prevention of Electro Static Discharge (ESD) to
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are
called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-
effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the
incidence of component damage caused by electro static discharge (ESD).
1.Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2.After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as
aluminium foil to prevent electrostatic charge buildup or exposure of the assembly.
3.Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4.Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static (ESD protected)" can
generate electrical charges sufficient to damage ES devices.
5.Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6.Do not remove a replacement ES device from its protective package until immediately before you are ready to install it (most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminium foil or
comparable conductive material).
7.Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
Caution:
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8.Minimize bodily motions when handling unpackaged replacement ES devices (otherwise harmless motions such as the
brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD)
sufficient to damage an ES device).
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3 About Lead Free Solder (PbF)
Note: Lead is listed as (Pb) in the periodic table of elements.
In the information below, Pb will refer to Lead Solder and PbF will refer to Lead Free Solder.
The Lead Free Solder (PbF) used in our manufacturing process and discussed below is (Sn+Ag+Cu).
Those are Tin (Sn), Silver (Ag) and Copper (Cu), although other types are available.
This model uses PbF in its manufacture due to environmental conservation issues. For service and repair work, we would suggest
the use of PbF as well, although Pb may be used.
PCBs manufactured using lead-free will have the “PbF within a leaf Symbol” stamped on their back.
Caution
• PbF has a higher melting point than that of standard solder. Typically the melting point is 50 ~ 70°F (30~40°C) higher.
Please use a high temperature soldering iron and set it to 700 20°F (370 10°C).
• PbF will tend to splash when heated too high (about 1100°F or 600°C).
If you must use Pb solder, please completely remove all of the PbF on the pins or solder area before applying Pb. If this is
not practical, be sure to heat the PbF until it melts, before applying Pb.
• After applying PbF to double layered boards, please check the component side for excess solder which may flow onto the
opposite side (see Figure 2).
Figure 2
Suggested PbF
There are several kinds of PbF available for purchase. This product uses Sn+Ag+Cu (tin, silver, copper) solder. However,
Sn+Cu (tin, copper) and Sn+Zn+Bi (tin, zinc, bismuth) solders can also be used.
Figure 3
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4 Self Check Function
4.1. Self Check
1.Self Check is used to automatically check the bus lines and hexadecimal codes of the TV set.
2.To get into the Self Check mode, press the “DOWN” button on the customer’s controls at the front of the set, at the same time
pressing the “MENU” button on the remote control. The screen that will show is represented by Figure 4.
3.Press both “OFF TIMER” button on the remote control and “DOWN” key button on the control panel.
Figure 4
4.2. Power LED Blinking Timing Chart
1.Subject
Information of LED blinking timing chart.
2.Contents
When an abonormality has occurred in the unit, the protection circuit operates and resets to standby mode. At this time, the
defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
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5 Chassis Board
5.1. Chassis Installation
1.Fix 12 screws to ‘A-board’ and ‘P-board’.
Tightening torque should be 50 Ncm to 80 Ncm (5 kgf cm to 8 kgf cm).
2.Fix connectors G1, G2 and G3 to AT G-board.
3.Fix 2 screws to the side of AV bracket assembly.
Tightening torque should be 100 Ncm to 130 Ncm (10 kgf cm to 13 kgf cm).
4.Fix 1 screw to cabinet with power switch PCB bracket.
Tightening torque should be 100 Ncm to 130 Ncm (10 kgf cm to 13 kgf cm).
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6 Location of Lead Wiring
6.1. Wire Dressing
= FELT-TMK4G215 = 7 pcs
6.2. Wire Dressing and Connections
CONNECTION 1234567891011
1CN 2 ~ P 2
2A2~P4
3A1~P3
4CN 2 ~ A 6
5G1~A4
6G2~A5
7V1~A7
8A 12 ~ SPEAKER (L)
9A 12 ~ SPEAKER (R)
10 P1~SW2
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7 Disassembly for Service
7.1. AC Code dressing for 2-Pin
7.2. AC Code dressing for 3-Pin
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TX-37LX80Y

7.3. Chassis Rail Installation
1.Put on the bottom mounting and fix with 4 screws.
Tightening torque should be 100 N cm - 130 N cm (10 kgf cm to 13 kgf cm).
2.Stick sponges at chassis rails no.1 and no.3.
3.Fix 3 pieces of chassis frames and fix 4 screws to the bottom and top mountings.
Tightening torque should be 100 N cm - 130 N cm (10 kgf cm to 13 kgf cm).
= SCREW-XTB4=15JFJ (8 pcs)
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7.4. VESA Bracket Installation
1.Stick 2 pieces of felt on each part of the VESA bracket.
2.Fix 4 screws to VESA bracket.
Tightening torque should be 100 Ncm to 130 Ncm (10 kgf cm to 13 kgf cm).
3.Slot pedestal assembly and fix 4 screws to cabinet.
Tightening torque should be 100 Ncm to 130 Ncm (10 kgf cm to 13 kgf cm).
= SCREW-XTB4 + 15JFJ (4 pcs)
= SCREW-XYN4 + F10FJK (4 pcs)
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7.5. Pedestal Assembly Preparation
7.5.1. Pedestal Rotation Base
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7.5.2. Pedestal Stand Base
7.5.3. Pedestal Stand Cover
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7.6. LED Panel Installation
1.Put PCB to LED panel and ensure hook is properly locked on the PCB.
2.Fix LED panel to cabinet with 3 screws.
Tightening torgue should be 0.5 N m ~ 0.8 N m (5 to 8 kgf cm).
= Screw - XTW3 + 10TFJ (3 pcs)
3.Fix wires at cabinet slit and make sure all wires are fully inserted to avoid contact with the pedestal metal.
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TX-37LX80Y

7.7. LCD Panel Assembly Installation
1.Put LCD panel to cabinet assembly.
2.Put LCD top mounting, LCD bottom mounting and LCD side mounting to cabinet assembly.
3.Fix screw into LCD top mounting, LCD side mounting and LCD bottom mounting.
Tightening torque should be 100 N cm ~ 130 N cm (10 kgf cm to 13 kgf cm).
4.Stick sponges at top mounting and bottom mounting.
= SCREW - XTB4 + 15JFJ (7 pcs), = SCREW - XYN4 + F6FJ (6 pcs), = SPONGE (6 pcs)
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TX-37LX80Y

8 Service Mode Adjustment
Set channel 99, then set the timer to 30 min. Press the “RECALL” button on the remote control and the “-” button on the
LCD panel.
8.1. SERVICE 1
1.Press the red button (on the remote control) for adjustment below.
8.2. SERVICE 2
1.Select CEC CHECK mode in service 1, then press the “HOLD” button (on the remote control) to enter service 2.
8.3. Self Check Mode
1.Press the “TIMER” button (on the remote control) and the “DOWN” button on the LCD panel.
2.Press the “NORMALIZE” button (on the remote control) to Exit.
8.4. Hotel Mode Adjustment
1.Press the “VOLUME DOWN” button on the TV panel while pressing the “TV/AV” button on the remote control.
2.Press the “MENU” button on the remote control to Exit the Hotel Mode Function.
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9 Adjustment
9.1. Voltage Chart of A Board
Power Name Test point Specification
ON STANDBY
MAIN_5 V TP1823 5.0 ± 0.25 V -
PANEL_12 V TP1815 12.0 ± 0.50 V -
BT_30 V TP1820 30.0 V ± 2.0 V -
24 V TP1818 24.0 ± 1.2 V -
SUB_8 V TP1821 8.1 V ± 0.4 V -
STB_7 V TP1805 6.0 V ± 0.25 V 6.0 V ± 0.25 V
STB_3.3 V TP1835 3.30 ± 0.17 V 3.30 ± 0.17 V
STB_1.8 V TP1837 1.89 ± 0.09 V 1.89 ± 0.09 V
SOUND_18.9 V TP1816 13.3 ± 0.6 V -
9.2. Voltage Chart of P board
Power Name Test point Specification
ON STANDBY
MAIN_5 V TPP008 5.0 ± 0.25 V -
PANEL_12 V TPP005 12.0 ± 0.50 V -
BT_30 V TPP015 30.0 V ± 2.0 V -
24 V TPP007 24.0 ± 1.2 V -
MAIN_8 V TPP006 8.0 V ± 0.4 V -
STB_6 V TPP013 6.0 V ± 0.25 V 6.0 V ± 0.25 V
STB_3.3 V TPP009 3.30 ± 0.17 V 3.30 ± 0.17 V
SOUND_13.3 V TPP002 13.3 V ± 0.6 V -
9.3. DVCO Adjustment
Measuring instrument Instrument name Connect to Remarks
1. Remote control composite
output device AVI AV input terminal
Adjust Procedure Remarks
1. <DVCO Adjustment>
AVI
PAL/fp = 4.43361875 MHz
Receive the colour bar pattern at AVI composite video.
*Signal generator : PAL/fp = 4.43361875 MHz (ref.)
RF/PAL
2. Service 1
Go to “DVCO” under Service 1 by pressing “FA” + “4” on the
remote control.
[Another method]
Receive the PAL colour bar
pattern at RF.
3. Perform automatic adjustment of DVCO using the blue key.
(About 3 sec.)
*DVCO (START)
The display colour of DVCO shows as black (START) →red
(under adjustment) →black (completion)
EEPROM Address of DVCO
Adjustment value 238 ~ 239
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