Panasonic PTAE3000U - HOME THEATER LCD PROJECTOR User manual

©Panasonic Corporation 2008. Unauthorized
copying and distribution is a violation of law.
PT-AE3000U
PT-AE3000E
LCD Projector
ORDER NO. VED0810389C0
D10

2
PT-AE3000U / PT-AE3000E

3
PT-AE3000U / PT-AE3000E

1 Safety Precautions 5
1.1. General Guidelines 5
1.2. Leakage Current Check 5
1.3. UV Precaution and UHM Lamp Precautions 5
2 Ext Option 6
2.1. Procedure to enter EXT OPTION 6
2.2. EXT OPTION Menu and Functions 6
2.3. Canceling EXT OPTION 6
3 Self-Check Mode 6
3.1. Procedure to enter the self-check mode 7
3.2. Self Check Display and Contents 7
3.3. Canceling the self-check mode 8
4 Flicker Adjustment Mode 8
4.1. Procedure to enter the adjustment mode 8
4.2. Adjustment Display and Contents 8
4.3. Canceling the flicker adjustment mode 8
5 Using the SERIAL Connector 9
5.1. Connection 9
5.2. Pin Layout and Signal Names for SERIAL Connector 9
5.3. Communication Settings 9
5.4. Basic Format 10
5.5. Control / Query Commands 10
5.6. Communication Cable Specifications 12
6 Disassembly Instructions 13
6.1. Printed Circuit Board and Main Parts Location 14
6.2. Removal of Upper Case 15
6.3. Removal of A-P.C.Board 15
6.4. Removal of K1- and K3- P.C.Boards Block 16
6.5. Removal of R-P.C.Board 16
6.6. Removal of S-P.C.Board 17
6.7. Removal of V-P.C.Board 17
6.8. Removal of B/Q-Module 17
6.9. Removal of P-Module 18
6.10. Removal of Lamp Unit 19
6.11. Removal of Analysis Block and LCD Block / Shift
Mechanism / Projection Lens 19
6.12. Replacement of Incidence Polarizer 20
6.13. Replacement of PBS Array (Analysis Block) 20
6.14. Removal of Iris Unit 21
7 Measurement and Adjustments 22
7.1. Cautions for Adjustment 22
7.2. Setting Before Adjustment 22
7.3. Lighting Area Adjustment 22
7.4. Software for Adjustment 24
7.5. Flicker Adjustment 27
7.6. Input Level Adjustment (RGB) 28
7.7. Serial Number Setup 29
7.8. Sensor Correction 29
8 Troubleshooting 31
9 Interconnection Block Diagram 41
9.1. Interconnection Block Diagram (1/2) 41
9.2. Interconnection Block Diagram (2/2) 42
10 Block Diagram 43
10.1. Power Supply 43
10.2. Signal Processing (1/3) 44
10.3. Signal Processing (2/3) 45
10.4. Signal Processing (3/3) 46
11 Schematic Diagram 47
11.1. A-P.C.Board (1/9) 48
11.2. A-P.C.Board (2/9) 49
11.3. A-P.C.Board (3/9) 50
11.4. A-P.C.Board (4/9) 51
11.5. A-P.C.Board (5/9) 52
11.6. A-P.C.Board (6/9) 53
11.7. A-P.C.Board (7/9) 54
11.8. A-P.C.Board (8/9) 55
11.9. A-P.C.Board (9/9) 56
11.10. K1-P.C.Board, K2-P.C.Board, K3-P.C.Board 57
11.11. S-P.C.Board, R-P.C.Board, V-P.C.Board, H-P.C.Board 58
11.12. B-Module (1/2) 59
11.13. B-Module (2/2) 60
12 Circuit Boards 61
12.1. A-P.C.Board (Foil Side) 61
12.2. A-P.C.Board (Component Side) 62
12.3. V-P.C.Board 63
13 Exploded Views 65
14 Replacement Parts List 69
CONTENTS
Page Page
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PT-AE3000U / PT-AE3000E

1 Safety Precautions
1.1. General Guidelines
· For continued safety, no modification of any circuit must be
attempted.
· Unplug the power cord from the power outlet before
disassembling this projector.
· Use correctly the supplied power cord and must ground it.
· It is advisable to use an isolation transformer in the AC
power line before the service.
· Be careful not to touch the rotation part (cooling fan, etc.) of
this projector when you service with the upper case
removed and the power supply turned ON.
· Observe the original lead dress during the service. If a short
circuit is found, replace all the parts overheated or
damaged by the short circuit.
· After the service, all the protective devices such as
insulation barriers, insulation papers, shields, and isolation
R-C combinations must be properly installed.
· After the service, check the leakage current to prevent the
customer from getting an electric shock.
1.2. Leakage Current Check
1.Prepare the measuring circuit as shown in Fig.1.
Be sure to use a voltmeter having the performance
described in Table 1.
Fig. 1
Table 1
Fig. 2
2.Assemble the circuit as shown in Fig. 2. Plug the power
cord in a power outlet.
3.Connect M1 to T1 according to Fig. 2 and measure the
voltage.
4.Change the connection of M1 from T1 to T2 and measure
the voltage again.
5.The voltmeter must read 0.375 V or lower in both of steps
3 and 4. This means that the current must be 0.75 mA or
less.
6.If the reading is out of the above standard, the projector
must be repaired and rechecked before returning to the
customer because of a possibility of an electric shock.
1.3. UV Precaution and UHM Lamp
Precautions
· Be sure to unplug the power cord from the power outlet
when replacing the lamp.
· Because the lamp reaches a very high temperature during
its operation, wait until it cools completely when replacing
the Lamp Unit.
· The lamp emits small amounts of UV-radiation, avoid direct-
eye contact with the light.
· The lamp unit has high internal pressure. If improperly
handled, explosion might result.
· Because the high pressure lamp involves a risk of failure,
never touch the lamp wire lead during the service. (See Fig.
3)
Fig.3
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PT-AE3000U / PT-AE3000E

2 Ext Option
This projector has EXT OPTION in addition to standard on-screen menus.
· There are SELF CHECK and FLICKER ADJUST for service, etc.
2.1. Procedure to enter EXT OPTION
1.When the projector is power ON, press "POWER" button on the main unit or remote control unit to display "POWER OFF"
confirmation screen.
2.Press the right-arrow " " button to select "CANCEL" in the "POWER OFF" confirmation screen.
3.On the main unit or remote control unit, press the buttons in order of up-arrow " ", down-arrow " ", up-arrow " ",
down-arrow " " and "ENTER".
(When the "ENTER" button is pressed, "EXT OPTION" menu is displayed.)
2.2. EXT OPTION Menu and Functions
· FAN FULLMODE
Setting the cooling fan motor rotation speed
− − −
− Switching ON "FAN FULLMODE", the rotation level of the fan becomes high-speed rotation (fixed). Moreover, when "FAN
FULLMODE" is ON, changing "HIGH ALTITUDE MODE" in OPTION menu becomes impossible (setting FAN FULLMODE
is given priority more than HIGH ALTITUDE MODE).
· AUTO SETUP
Setting AUTO SETUP mode
− − −
− NORMAL: To set the normal mode (the dot clock is adjusted strictly)
− − −
− SPECIAL: To set the special mode (the dot clock is adjusted roughly)
* Do not change the initial setting (NORMAL).
· SELF CHECK
To enter the self-check mode
· FLICKER ADJ
To enter the flicker adjustment mode
· OS
Setting of the reflection noise reduction filter when a component signal (except 525i, 625i, 1125/60p and 1125/50p) is inputted.
Usually set it to ON.
* Do not change the initial setting (ON).
· HPLL
When non-standard signal of VIDEO/S-VIDEO is inputted (VTR, VHD, etc.), horizontal synchronization might be disordered
according to connected equipment. In this case, set HPLL to OFF.
2.3. Canceling EXT OPTION
Press "MENU" button on the main unit or remote control unit.
3 Self-Check Mode
This mode is used to narrow down the location of the failure.
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PT-AE3000U / PT-AE3000E

3.1. Procedure to enter the self-check mode
Select "SELF CHECK" on "EXT OPTION" menu and press "ENTER" button on the main unit or remote control unit.
3.2. Self Check Display and Contents
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PT-AE3000U / PT-AE3000E

3.3. Canceling the self-check mode
Press "MENU" button on the main unit or remote control unit.
4 Flicker Adjustment Mode
If replacing the optical parts (LCD Panel / LCD block) or A-P.C.Board of this projector, enter the flicker adjustment mode and
minimize the flicker.
4.1. Procedure to enter the adjustment mode
Select "FLICKER ADJUST" on "EXT OPTION" menu and press "ENTER" button on the main unit or remote control unit.
Note:
"DESK setting (red)" is displayed when entering the adjustment mode.
4.2. Adjustment Display and Contents
· Setting value is increased and decreased with the right-arrow " " and left-arrow " " buttons.
"": Decrease, " ": Increase
− − −
− Adjust the setting value to minimize the flicker on the screen.
− − −
− Execute the adjustment by 6 patterns below.
· The pattern (adjustment display) is switched with the up-arrow " " and down-arrow " " buttons.
"": Forward direction, " ": Reverse direction
− − −
− There are 6 patterns of "DESK setting (red)", "DESK setting (blue)", "DESK setting (green)", "CEILING setting (red)",
"CEILING setting (blue)" and "CEILING setting (green)".
− − −
− The setting value is saved into this projector when the pattern is switched.
4.3. Canceling the flicker adjustment mode
Press "MENU" button on the main unit or remote control unit.
Note:
When "MENU" button is pressed, the setting value at that time is saved into this projector and the adjustment mode is canceled.
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PT-AE3000U / PT-AE3000E

Pin No Signal Name Contents
1--- NC
2TXD Transmit data
3RXD Receive data
4--- NC
5GND Ground
6--- NC
7CTS Connected internally
8RTS
9--- NC
5 Using the SERIAL Connector
The serial connector which is on the back connector panel of the projector conforms to RS-232C standard. This projector can
be controlled by a PC which is connected as shown in "5.1. Connection".
For controlling this projector by a PC, requires communication software on the market, and inputs control commands according
to communication settings and basic format below.
5.1. Connection
Note:
Use a proper communication cable which is suitable for the PC to connect SERIAL connector and the PC.
5.2. Pin Layout and Signal Names for SERIAL Connector
5.3. Communication Settings
Signal Level Contents Description
Sync. method Asynchronous Synchronizes every 1 character (8 bits)
Baud rate Conforms to 9 600 bps Data transfer speed
Parity RS-232C None Error detection method
Character length standard 8bits Number of bit composing 1 character
Stop bit 1bit Uses stop bit when asynchronous method
X parameter Not used
S parameter Not used
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PT-AE3000U / PT-AE3000E

5.4. Basic Format
The data sent from the PC to the projector is transmitted in the format shown below.
Notes:
· If sending multiple commands, check that a call back has been received from the projector for 1 command before sending
the next command.
· When a command which does not require parameters is sent, the colon (:) is not required.
5.5. Control / Query Commands
Control Commands
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PT-AE3000U / PT-AE3000E

Query Commands
Parameters
[Example]
Setting to which the power is turned off in 90 minutes, using SLEEP command by a PC
· When a command which does not require parameters is sent, the colon (:) is not required.
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PT-AE3000U / PT-AE3000E

5.6. Communication Cable Specifications
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PT-AE3000U / PT-AE3000E

6 Disassembly Instructions
Warning:
· Be sure to unplug the power cord from the power outlet before disassembling this projector.
Caution:
· While turning over a printed circuit board, be sure to put a insulating material under it to prevent a short circuit.
· Printed circuit boards and wires must not be pulled forcibly, but be handled carefully.
· Connectors also must be handled carefully.
· When reassembling, replace used adhesive tape with new one (Do not re-use used tape).
· After repairing this projector, be sure to put back the wires and connectors to the original condition.
· Service or repair the product according to service information on the service manual, etc. so that a fire, injury or electric
shock caused by an improper repair may not occur.
1.Do not modify equipments, components and materials when attempting to service or repair.
2.Do not repair nor connect wires even in case of a part of the disconnection when the wiring unit is supplied as a
replacement parts, replace the wiring unit (complete).
3.For a fasten terminal (push-in type terminal), pull out or insert straightly without twisting it.
4.When the fuse has blown, do not turn on the power supply replacing only the fuse because the secondary disaster of
fumes, fire or other hazards is expected. Turn on the power supply after doing the confirmation and measures of
defective causes (structure and circuit, etc.).
5.After the service or the repair is completed, confirm the operation of the product is normal.
6.Do handling and safekeeping carefully because the user setup information remains in the projector.
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PT-AE3000U / PT-AE3000E

6.1. Printed Circuit Board and Main Parts Location
Electrical Parts
Optical Parts
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PT-AE3000U / PT-AE3000E

6.2. Removal of Upper Case
1.Lift the rear side of the top panel and disconnect the top
panel Open/Close hook, then open the top panel.
2.While pressing hooks of the 2 top panel fastening devices,
remove the top panel.
3.Loosen the 3 screws until they idle.
4.Slide the lamp lock button to release, and remove the lamp
unit block (with lamp unit cover).
5.Unscrew the 8 screws and remove the upper case.
6.3. Removal of A-P.C.Board
1.Remove the upper case according to the section 6.2.
"Removal of Upper Case".
2.Unscrew the 2 screws and remove the A-P.C.Board block.
3.Unscrew the 2 screws and remove the connector cover.
4.Unscrew the 11 screws and remove the A-P.C.Board.
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PT-AE3000U / PT-AE3000E

6.4. Removal of K1- and K3-
P.C.Boards Block
1.Remove the upper case according to the section 6.2.
"Removal of Upper Case".
2.Unscrew the 2 screws and remove the A-P.C.Board block.
3.Unscrew the 1 screw and release the grounding terminal.
4.Unscrew the 4 screws and remove Analysis Block and the
block of LCD Block / Shift Mechanism / Projection Lens.
5.Unscrew the 4 screws and remove the intake air duct 2.
6.Unscrew the 1 screw and remove the intake air duct 1.
7.Unscrew the 3 screws and remove the K1- and K3-
P.C.Boards block.
6.5. Removal of R-P.C.Board
1.Remove the upper case according to the section 6.2.
"Removal of Upper Case".
2.Unscrew the 2 screws and remove the V-P.C.Board.
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PT-AE3000U / PT-AE3000E

3.Unscrew the 1 screw and remove the P.C.Board
attachment fittings with R-P.C.Board.
Note:
· R-P.C.Board is secured. Be careful not to apply
excessive force.
4.Unscrew the 1 screw and remove the R-P.C.Board.
6.6. Removal of S-P.C.Board
1.Remove the upper case according to the section 6.2.
"Removal of Upper Case".
2.Unscrew the 1 screw and release the grounding terminal.
3.Unscrew the 1 screw and remove the operation button
block.
4.Unscrew the 2 screws and remove the S-P.C.Board.
6.7. Removal of V-P.C.Board
1.Remove the upper case according to the section 6.2.
"Removal of Upper Case".
2.Unscrew the 2 screws and remove the V-P.C.Board.
6.8. Removal of B/Q-Module
1.Remove the upper case according to the section 6.2.
"Removal of Upper Case".
2.Unscrew the 2 screws and remove the A-P.C.Board block.
3.Unscrew the 2 screws and remove the V-P.C.Board.
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PT-AE3000U / PT-AE3000E

4.Unscrew the 1 screw and remove the P.C.Board
attachment fittings with R-P.C.Board.
Note:
· R-P.C.Board is secured. Be careful not to apply
excessive force.
5.Unscrew the 1 screw and release the grounding terminal.
6.Unscrew the 1 screw and release the grounding terminal.
7.Unscrew the 4 screws and remove the block of Analysis
Block, LCD Block, Shift Mechanism and Projection Lens.
8.Unscrew the 2 screws and remove the exhaust fan.
9.Unscrew the 1 screw and release the lamp unit terminal.
10.Unscrew the 3 screws and remove the power block (B/Q-
Module and P-Module).
11.Unscrew the 1 screw and separate the B/Q-Module block
and P-Module block.
12.Unscrew the 2 screws.
13.While pressing to shut each hook of the 2 resinous stands,
remove the B/Q-Module.
6.9. Removal of P-Module
1.Remove the P-Module block according to the steps 1
through 11 in the section 6.8. "Removal of B/Q-Module".
2.Unscrew the 2 screws.
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PT-AE3000U / PT-AE3000E

3.While pressing to shut each hook of the 2 resinous stands,
remove the P-Module.
6.10. Removal of Lamp Unit
1.Lift the rear side of the top panel and disconnect the top
panel Open/Close hook, then open the top panel.
2.Loosen the 3 screws until they idle.
3.Slide the lamp lock button to release, and remove the lamp
unit block (with lamp unit cover).
Note:
· When installing the lamp unit in the main unit, place
it in a specified position and press the connector
side and the opposite side of the lamp unit (arrow
positions shown in the figure below), and confirm the
lamp unit is inserted securely. Then, tighten the 3
screws fixing the lamp unit cover.
6.11. Removal of Analysis Block
and LCD Block / Shift
Mechanism / Projection Lens
1.Remove the upper case according to the section 6.2.
"Removal of Upper Case".
2.Unscrew the 2 screws and remove the A-P.C.Board block.
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PT-AE3000U / PT-AE3000E

3.Unscrew the 1 screw and release the grounding terminal.
4.Unscrew the 4 screws and remove Analysis Block and the
block of LCD Block / Shift Mechanism / Projection Lens.
5.Unscrew the 2 screws and separate Analysis Block and the
block of LCD Block / Shift Mechanism / Projection Lens.
Note:
· There is not enough space between the analysis
block and LCD block. Be careful not to damage nor
dirty precision components (LCD panel, incidence
polarizer, etc.) when removing.
6.12. Replacement of Incidence
Polarizer
The procedure is described as an example of incidence
polarizer (G).
1.Remove the upper case according to the section 6.2.
"Removal of Upper Case".
2.Unscrew the 2 screws and remove the A-P.C.Board block.
3.Mark positions of the incidence polarizer (G).
Note:
· Mark accurately as possible because the marks will
be used for resetting the incidence polarizer
position.
4.Unscrew the 1 screw and remove the incidence polarizer
(G).
5.Attach a new incidence polarizer and align it with the mark.
6.Tighten the 1 screw with care not to move the incidence
polarizer position.
6.13. Replacement of PBS Array
(Analysis Block)
1.Remove the upper case according to the section 6.2.
"Removal of Upper Case".
2.Unscrew the 2 screws and remove the A-P.C.Board block.
3.Unscrew the 4 screws and remove the analysis case
(upper).
Note:
· The incidence polarizer is installed in the analysis
case (upper). Be careful not to shift the installation
position nor damage it.
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PT-AE3000U / PT-AE3000E