2
7 Troubleshooting Guide----------------------------------------20
8 Service Fixture & Tools ---------------------------------------21
9 Disassembly and Assembly Instructions---------------22
9.1. Disassembly flow chart ---------------------------------23
9.2. Main Parts Location Diagram -------------------------24
9.3. Disassembly of Top Cabinet Assembly-------------25
9.4. Disassembly of Headphone P.C.B.------------------26
9.5. Disassembly of iPod P.C.B.----------------------------27
9.6. Disassembly of iPod Lid--------------------------------27
9.7. Disassembly of Front Panel Assembly -------------32
9.8. Disassembly of USB P.C.B. ---------------------------33
9.9. Disassembly of Panel P.C.B.--------------------------34
9.10. Disassembly of FL Window----------------------------35
9.11. Disassembly of Centre Ornament -------------------36
9.12. Disassembly of CD Lid----------------------------------36
9.13. Disassembly of CD Mechanism Unit (DLS6C) ---38
9.14. Disassembly of Power P.C.B.-------------------------38
9.15. Replacement of Power Amp IC (IC5101)----------40
9.16. Disassembly of Main P.C.B.---------------------------42
9.17. Disassembly of Fan Unit -------------------------------44
9.18. Disassembly of Transformer P.C.B. -----------------45
9.19. Replacement of Transistor (Q5901)-----------------46
9.20. Disassembly of CD Servo P.C.B.---------------------48
10 Disassembly and Assembly of Traverse Unit ---------50
10.1. Disassembling Procedures ----------------------------50
10.2. Assembling Procedure----------------------------------51
11 Service Position -------------------------------------------------53
11.1. Checking & Repairing USB P.C.B.-------------------53
11.2. Checking & Repairing Panel P.C.B. -----------------55
11.3. Checking & Repairing CD Servo P.C.B.------------56
11.4. Checking & Repairing Power P.C.B. ----------------57
11.5. Checking & Repairing Transformer P.C.B.---------58
11.6. Checking & Repairing Main P.C.B. ------------------60
12 Voltage Measurement & Waveform Chart---------------61
12.1. CD SERVO P.C.B. ---------------------------------------61
12.2. USB P.C.B.-------------------------------------------------62
12.3. MAIN P.C.B. (1/2) ----------------------------------------63
12.4. MAIN P.C.B. (2/2) ----------------------------------------64
12.5. PANEL P.C.B. ---------------------------------------------64
12.6. POWER P.C.B. -------------------------------------------64
12.7. TRANSFORMER P.C.B.--------------------------------65
12.8. Waveform Chart ------------------------------------------66
13 Illustration of IC’s, Transistors and Diodes ------------67
14 Overall Simplified Block--------------------------------------69
15 Block Diagram ---------------------------------------------------70
15.1. SERVO/SYSTEM CONTROL BLOCK
DIAGRAM--------------------------------------------------70
15.2. AUDIO BLOCK DIAGRAM ----------------------------71
15.3. POWER SUPPLY BLOCK DIAGRAM --------------72
16 Wiring Connection Diagram---------------------------------73
17 Schematic Diagram Notes -----------------------------------75
18 Schematic Diagram---------------------------------------------77
18.1. CD SERVO CIRCUIT -----------------------------------77
18.2. MAIN CIRCUIT (1/4) ------------------------------------78
18.3. MAIN CIRCUIT (2/4) ------------------------------------79
18.4. MAIN CIRCUIT (3/4) ------------------------------------80
18.5. MAIN CIRCUIT (4/4) ------------------------------------81
18.6. PANEL CIRCUIT and HEADPHONE CIRCUIT---82
18.7. USB CIRCUIT---------------------------------------------83
18.8. iPod CIRCUIT and POWER CIRCUIT--------------84
18.9. TRANSFORMER CIRCUIT----------------------------85
19 Printed Circuit Board------------------------------------------ 87
19.1. CD SERVO P.C.B. and TRANSFORMER
P.C.B.------------------------------------------------------- 87
19.2. MAIN P.C.B.----------------------------------------------- 88
19.3. PANEL P.C.B., HEADPHONE P.C.B. and
POWER P.C.B.------------------------------------------- 89
19.4. iPod P.C.B. and USB P.C.B. -------------------------- 90
20 Terminal Function of IC’s ------------------------------------ 91
20.1. IC7001 (MN6627954AMA) IC SERVO
PROCESSOR -------------------------------------------- 91
20.2. IC7002 (BA5948FPE2) IC 4CH Drive -------------- 92
20.3. IC800 (RFKWMPM38EG) IC MICRO-
PROCESSOR -------------------------------------------- 92
21 Exploded View and Replacement Parts List----------- 95
21.1. Exploded View and Mechanical replacement
Parts List--------------------------------------------------- 95
21.2. Electrical Replacement Parts List ------------------- 99