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Panasonic TX-W32D2F/P User manual

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Safety
Block Diagram(Video/Audio)
PCB view(D)
Block Diagram(Control)
PCB view(E)
Parts List
Specifications
Service Information
PCB view(F)
PCB view(H)
PCB view(M)
PCB view(Y)
PCB view(B)
Adjustments
ServiceHints
Mechanical View
B Schematic
D Schematic
E Schematic
Self Check
Disassembly
Waveforms
Location of Controls
Service Manual
Colour Television EURO 3HW Chassis
TX-W32D2F/P TX-W28D2F/P
Notes
Service Support
About....
F/G Schematics
H Schematic
M Schematic
EXIT
Y Schematic
GO BACK
PCB view(G)
T
FG
B
TB
TB
All manuals and user guides at all-guides.com
all-guides.com
ORDER NO. SM-96060
Service Manual
Colour Television
TX-W32D2F/P
TX-W28D2F/P
EURO-3HW Chassis
Specifications
(Information in brackets { } refers to TX-W28D2F/P)
Power Source : 220 - 240 V AC, 50Hz
Power Consumption : 173W{157W}
Aerial Impedance : 75Wunbalanced, Coaxial Type
Receiving System : PAL B/G, D/K, I, H, PAL - 60
SECAM B/G, D/K, L/L'
M.NTSC, NTSC (AV Only)
Receiving Channels : VHF E2 - E12
VHF H1 - H2 (ITALY) VHF A - H (ITALY)
VHF R1 - R2 VHF R3 - R5
VHF R6 - R12 UHF E21 - E69
CATV (S01 - S05) CATV S1 - S10 (M1 - M10)
CATV S11 - S20 (U1 - U10)CATV S21 - S41 (HYPERBAND)
Intermediate Frequency :
Video 38.9MHz,34MHz
Sound 32.9MHz,33.4MHz
33.16MHz,32.4MHz
40.4MHz,34.05MHz,33.05MHz
Colour 34.65MHz,34.47MHz,34.5MHz
Video / AudioTerminals
AUDIO MONITOR OUT Audio (RCA x 2) 500 mV rms 1kW
AV1 IN Video (21 pin ) 1 Vp-p 75W
Audio (21 pin ) 500 mV rms 10kW
RGB (21 pin )
AV1 OUT Video (21 pin ) 1 Vp-p 75W
Audio (21 pin ) 500 mV rms 1kW
AV2 IN Video (21 pin ) 1 Vp-p 75W
Audio (21 pin ) 500 mV rms 10 kW
S-Video IN Y : 1 Vp-p 75W
(21 pin ) C : 0.3 Vp-p 75W
AV2 OUT Video (21 pin ) 1 Vp-p 75W
Audio (21 pin ) 500 mV rms 1kW
Selectable output (21 pin )
AV3 IN S-Video IN Y : 1 Vp-p 75W
(4-pin ) C : 0.3 Vp-p 75W
Audio (RCA x 2) 500 mV rms 10kW
Video (RCA x 1) 1 Vp-p 75W
AV4 IN Video (21 pin ) 1 Vp-p 75W
Audio (21 pin ) 500 mV rms 10kW
AV4 OUT Video (21 pin ) 1 Vp-p 75W
Audio (21 pin ) 500 mV rms 1kW
High Voltage : 30.5 kV"1kV
Picture Tube : W76LFC185X05 82 cm
Visible screen size: 106_ deflection
Audio Output :
Internal Speaker 2 x 20W (Left/Right)(Music Power)
26W (3D Bass)(Music Power)
8 WImpedance
Headphones 8 WImpedance
Accessories supplied : Remote Control
2 x R6 (UM3) Battereis
Dimensions : Height : 553mm{497mm}
Width : 862mm{760mm}
Depth : 555mm{503mm)
Net Weight 52kg{39Kg}
Specifications are subject to change without notice.
Weight and dimensions shown are approximate.
All manuals and user guides at all-guides.com
2
CONTENTS
SAFETY PRECAUTIONS 2
LOCATION OF CONTROLS 3
SERVICE HINTS 3
ADJUSTMENTS 4
SELF CHECK 6
WAVEFORM PATTERN TABLE 7
CONDUCTOR VIEWS 8
BLOCK DIAGRAM 15
SCHEMATIC DIAGRAMS 17
PARTS LOCATION 26
REPLACEMENT PARTS LIST 27
SAFETY PRECAUTIONS
General Guide Lines
1. It is advisable to insert an isolation transformer in the AC
supply before servicing a hot chassis.
2. When servicing, observe the original lead dress in the high
voltage circuits. If a short circuit is found, replace all parts
which have been overheated or damaged by the short circuit.
3. After servicing, see that all the protective devices such as
insulation barriers, insulation papers, shields and isolation R-
C combinations are correctly installed.
4. When the receiver is not being used for a long period of time,
unplug the power cord from the AC outlet.
5. Potentials as high as 32kV are present when this receiver is in
operation. Operation of the receiver without the rear cover
involves the danger of a shock hazard from the receiver
power supply. Servicing should not be attempted by anyone
who is not familiar with the precautions necessary when
working on high voltage equipment. Always discharge the
anode of the picture to the chassis before handling the tube.
6. After servicing make the following leakage current checks to
prevent the customer from being exposed to shock hazards.
LEAKAGE CURRENT COLD CHECK
1. Unplug the AC cord and connect a jumper between the two
prongs of the plug.
2. Turn on the receiver's power switch.
3. Measure the resistance value with an ohmmeter, between
the jumpered AC plug and each exposed metallic cabinet
part on the receiver, such as screw heads, aerials ,
connectors, control shafts etc. When the exposed metallic
part has a return path to the chassis the reading should be
between 4M ohm and 20M ohm. When the exposed metal
does not have a return path to the chassis the reading must
be infinite.
LEAKAGE CURRENT HOT CHECK
1. Plug the AC cord directly into the AC outlet. Do not use an
isolation transformer for this check.
2. Connect a 2kW10W resistor in series with an exposed
metallic part on the receiver and an earth such as a water
pipe.
3. Use an AC voltmeter with high impedance to measure the
potential across the resistor.
4. Check each exposed Metallic part and check the voltage at
each point.
5. Reverse the AC plug at the outlet and repeat each of the
above measurements.
6. The potential at any point should not exceed 1.4 Vrms. In
case a measurement is outside the limits specified, there is a
possibility of a shock hazard, and the receiver should be
repaired and rechecked before it is returned to the customer.
X-RADIATION WARNING
1. The potential sources of X-Radiation in TV sets are the high
voltage section and the picture tube.
2. When using a picture tube test jig for service ensure that the
jig is capable of handling 32kV without causing X-Radiation.
NOTE : It is important to use an accurate periodically calibrated high
voltage meter
1. Set the brightness to minimum.
2. Measure the high voltage. The meter should indicate
30.5kV "1kV if the meter indication is out of tolerance,
immediate service and correction is required to prevent the
possibility of premature component failure.
3. To prevent any X-Radiation possibility, it is essential to use
the specified tube.
HOT CHECK CIRCUIT
2K ohm 10W
A.C. VOLTMETER
WATER PIPE
(EARTH)
TO INSTRUMENT'S
EXPOSED
METALLIC PARTS
Fig.1
All manuals and user guides at all-guides.com
Location Of Controls
SERVICE HINTS
How to remove the rear cover
1. Remove the 10 screws (A) as shown in Fig.3/Fig.4.
Fig.2
R639 FOCUS
SCREEN
LUMINANCE LEVEL
Fig.3.
SCREWS (A)
SCREW
Fig.4
All manuals and user guides at all-guides.com
4
Adjustment Procedure
The remote control is used for entering and storing adjustments, with the exception of cut-off adjustments which must always be done prior to
service adjustment. Perform adjustments in accordance with screen display. The display on the screen also specifies the CCU variants as
well as the approx. setting values. The adjustment sequence for the service mode is indicated below.
1. Set the Bass to maximum position, set the Treble to minimum
position, press and hold the Reveal button on the remote
control and at the same time press the -/v button on the
customer controls at the front of the TV, this will place the TV
into the Service Mode.
2. Press the RED / GREEN buttons to step up / down through
the functions.
3. Press the YELLOW / BLUE buttons to alter the function
values.
4. Press the STORE button after each adjustment has been
made to store the required values.
5. To exit the Service Mode press the Normalisation button..
NOTE: This TV also has the option of using a Memory Pack which enables you to copy the preset TV channels into the Memory Pack and
then download them onto this or any other EURO-3 TV set.
TV to Memory Pack process
1. Plug the memory pack into the AV2 21 pin terminal at the
back of the TV and switch the TV on.
2. Go into the Service Mode as explained above. The screen
will show:-
3. Press the blue button on the remote control. The screen will
show:-
Program
TV>>External
4. Press the STORE button on the TV. The screen will show:-
5. All the tuning information stored inside the TV will now
be transferred to the Memory Pack. This process will take 2-3
minutes to complete and when finished the screen will show:-
Memory Pack to TV Process
1. Plug the memory pack into the AV2 21 pin terminal at the
back of the TV and switch the TV on.
2. Go into the Service Mode as explained above. The screen
will show:-
3. Press the STORE button on the TV. The screen will show:-
4. All the tuning information stored inside the Memory Pack will
now be transferred to the TV. This process will take 2-3
minutes to complete and when finished the screen will show:-
5. The tuning information from the Memory Pack has now been
copied into the TV.
6. To exit from the Service Mode press the Normalisation
button.
7. The process has now been completed and the Memory Pack
can now be removed.
Errors
If an error occurs while using the Memory Pack the TV will detect this and the screen will show:-
If this happens then press the Normalisation button and repeat the process that was being used. If the errors continue to occur then check the
connectors between the TV and the memory pack and check the 9V battery inside the memory pack.
External>>TV
Program
Storing
OK!
External>>TV
Program
Loading
OK!
Program
Error!
All manuals and user guides at all-guides.com
5
Alignment Settings
(The figures used below are nominal and used for representative purposes only)
Please Note
When aligning the TV, in Service Mode 1, please remember that separate alignments need to be performed in both PAL (50Hz) and NTSC
(60Hz) systems for 4:3 , FULL and JUST aspect modes.
Alignment Function Settings / Special features
Vertical amplitude V-AMP
038
Optimum setting
Vertical linearity V-LIN
022
V-Pos. V-POS
005
Horizontal amplitude H-AMP
043
Optimum setting
Horizontal position H-POS
035
EW-amplitude E/W-AMP 1
020
Optimum setting
EW-amplitude E/W-AMP 2
015
Optimum setting
Trapezium-comp TRAPEZ-1
004
Optimum setting
Vert. DC. VERT. D.C.
008
Text Position TEXT POSITION
060
Optimum setting
Cutoff
- - -
Select a Greyscale pattern enter Service
Mode and step through to Cutoff, connect an
oscilloscope to the Blue Cathode and adjust
the screen VR of the FBT to get 150_5V at
the base of the Cutoff pulse.
Cutoff RGB CUTOFF RGB
032 032 032
Press the GREEN button to step through the
settings. Adjust for optimum.
White RGB WHITE RGB
032 032 032
Press the GREEN button to step through the
settings. Adjust for optimum.
Sub Brightness SUB BRIGHT
000
Optimum setting
All manuals and user guides at all-guides.com
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6
ADJUSTMENT PROCEDURE
Item/Preparation Adjustments
Supply Voltage Check
1. Receive a Greyscale pattern
2. Set the controls:
Brightness minimum
Contrast minimum
Volume minimum
1. Confirm the following voltages.
E PCB D PCB
U5B 5 _ 0.5V U5A 5.1 +0.12/-0.1V
U8A 8 _ 0.5V U5SB 5 _ 0.25V
U9 9 _ 0.5V U15 15 _ 0.7V
U12 11.8 _0.5V U16 16.1 _0.8V
U22 22.5 _1V
U38 19 _ 1V
U47 47.5 _2.5V
U150 150 _ 1V
U200 204 _ 10V
SELF CHECK
Self check is used to automatically check the Bus Lines and Hexadecimal code of the TV set. To get into the Self Check mode press the Status button on the
Remote Control at the same time pressing the -/v button on the customer controls at the front of the TV, and the screen will show:-
Hex codes
F7
BB
FB
1F
03
49
73
If the CCU ports have been checked and found to be incorrect or not located then "--" will appear in place of
1
2
3
4
5
6
7
ok
ok
ok
ok
ok
ok
Test Byte
Lst Power
U5 Det
Protector
Not Used
ok
ok
0
Not Used
Not Used
Not Used
8
9
10
11
12
13
14
15
V - Processor
DFU
Display Processor
RGB Processor
Deflection IC
Col Decoder (M)
Clock generator
MSP
ok
ok
ok
ok
ok
ok
ok
ok
16
17
18
19
20
ok
ok
ok
ok
ok
ok
ok
21
22
23
EAROM
Audio Matrix
Video Matrix
Tuner
Col Decoder (P)
Q - PIP
Not Used
Not Used
ok
All manuals and user guides at all-guides.com
7
IC 3501 PIN3
1mS
IC 3501 PIN4
1mS
IC601 PIN25
5mS
IC601 PIN26
5mS
Q552 COLLECTOR
20mS
Q502 COLLECTOR
64mS
IC 603 PIN 20
5mS
IC 603 PIN 24 IC 603 PIN 22
5mS 5mS
IC 1801 PIN 10
20mS
IC 1803 PIN 12
20mS
IC 1803 PIN 1
20mS
IC 1841 PIN 10
5mS
IC 371 PIN 3 IC 351 PIN 3
IC 361 PIN 3
20mS 20mS
20mS
IC 1801 PIN 26
TPY1 TPY2 TPY3
5mS
5mS 5mS 5mS
WAVEFORM PATTERN TABLE
All manuals and user guides at all-guides.com
Tuner EAROM
IC601
TDA9151
IC401
TDA9151
IC1552
SDA9257
E-Board
F-Board
A.V.
Switching
H-Board
Mega-Text
IC3501
F-Board
Microcontroller
IC1101
EPROM
21 Pin AV2
IC1105
IC2001
MSP3410
IC603
TDA4780
E-Board
F-Board
IC1601
DFU
IC1602
SDA9280
IC1701
V-Processor
X1101
IIC Bus1
IIC Bus2
IIC Bus4
M3L
CONTROL BLOCK DIAGRAM
All manuals and user guides at all-guides.com
RF IF
E15 3
H2 3
IC3102
IC3101
AV1
AV2
1
Q3201
Q3114
Q311318
18
18 Q3108
Q3107 15
16 17 18
7 8
Q3112
Q3111
20
20
20
3
58
7 8
16
15
11
7
E7 5
H4 5 7 8
7 8
6
6
IC1301
SAA4961
10
17
14
12
Comb Filter
26
25
1 2 3 4
IC602
IC601 14
13
12
TDA9141
18 19 20 21
IC1581
SDA9205
E17
Q605
Q607
Q602
Q601 Q606
Q604
Q603
8
7
6
F4
8
7
6
Q1501
Q1502
Q1503
15
21
25 34-41
48-55
IC1701
V-Processor
187,188
1,2,4,5 36,37
62,63
205-208
190-195 54-59
62-68
71-78
39-45
38,39
30-37
41-46
IC1601
DFU2
10-16
18-25
47
51
54
IC1602
SDA9280
E19
6
4
3
F1
6
4
3
Q1646
Q1649
Q1644
Q1643
Q1648
Memory (7MB)
IC1721 / IC1722
IC1723 / IC1724
IC1725 / IC1726
IC1727
26 1
2
3
4
IC1801
14 13 12
TDA9141
19
20
21 IC1802
Delay
Line
Delay
Line
IC1803
SDA9187
IC1841
SDA9189
Q1803
232119
Q1801
Q1802
2-7
8-11
25-30
21-24
8
9
10
E1
1
2
3
G2
IC603
TDA4780 10
11
12
2022 24
IC3501
SDA5273
Q605 9
46
45
44
2
3
4
1
2
3
678
Q902
Q904
Q903
Q905 Q906
Q907 Q908
Q909
1 3
L361
L371
L351
3
IC371 7
8
3
IC361 7
8
3
IC351 7
8
15
6
Teletext
Processing
MSP3410
IC2001
60 58 55
28
29
IC251 14
IC252 14
E15
7
1
To
Speaker
52
53
25 26 33 34
5 4 2 1
Q2003
Q2004
5 4 2 1
Video SW
Audio SW
13
14
17
8
6
2
3
1421 9 10
12 115 20
6
2
3
1
19
6
18
7
15 16
2
3
1
6
AV4
E1
3
4
5
G1
3
5
6
E4
3
4
5
14
13
6
4
18
2 2
1
1
Y2
3
4
5
G2
IC2301
4
1
E24
1
To 3D
Speaker
M5 8653 8653E13
108M4 108E9
11 10
H1 8653 8653
E12
Q2001
Q2002
H.P
S-VHS
RCA
CRT
F-Board
G-Board
Y-Board
E-Board
H-Board
M-Board
C
Y
Video
L
R
LR
RL
R
L
SRO2
SLO2
SLI1
SRI1
AM
D/K SIF
L
R
L+R
CVBS R
G
B
Y/CVBS
CC
Y
U
V
Y
U
V
Y
RGBFB
Y0...7
UV0...7
UV0...7
Y0...7
UV0...7
Y0...7
Y
V
U
U V Y
R
G
B
Go Bo Ro
R
G
B
U
V
Y
R
G
B
Y0...5
UV0...3
U
VY
PIP_CVBS
R
G
B
FB
G
B
R
R
G
B
To VM
Coils
PIP_CVBS FB
BG
R
C
Y/
CVBSLR
CY/Video
C
Y/Video
Video
Video
C
Y
Video
FB
R
B
G
Vin/Y
Video
Vin
Vin
Video
Lin
Rin
Lout
Rout
Lin
Rin
Lout
Rout
Lin
Rin
Lout
Rout
Cin
Vin CVout
LRLRR
L
L
R
RLR
L
L
R
L
R
R
L
VIDEO AND AUDIO SIGNAL PROCESSING
BLOCK DIAGRAM
AV3
RCA Audio
Monitor Out
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