Panasonic MC-CG463-KA76 User manual

© 2006 Matsushita Electric Industrial Co., Ltd. All
rights reserved. Unauthorized copying and distribu-
tion is a violation of law.
Order No VCB0608018CE
Vacuum Cleaner
MC-CG463-KA76
MC-CG463-KA7A
Destination : Swither land
TABLE OF CONTENTS
PAGE PAGE
1 Specifications ----------------------------------------------------- 2
2 Location of Controls and Components ------------------- 3
3 Troubleshooting Guide ----------------------------------------- 5
4 Disassembly and Assembly Instructions ---------------- 6
4.1. Dust box cover assembly removal -------------------- 6
4.2. Separate the upper and lower body units ----------- 6
4.3. Printed circuit board AU removal ---------------------- 7
4.4. Motor removal ---------------------------------------------- 8
4.5. Cord reel partition unit replacement ------------------ 9
4.6. Rail base U replacement -------------------------------10
4.7. Spring-loaded cord reel pre-winding-----------------10
5 Wiring Connection Diagram ---------------------------------11
6 Exploded View and Replacement Parts List -----------12
6.1. EXPLODED VIEW (ATTACHMENTS)---------------12
6.2. PARTS LIST (ATTACHMENTS)-----------------------13
6.3. EXPLODED VIEW (BODY UNIT) --------------------14
6.4. PARTS LIST (BODY UNIT) ----------------------------15
6.5. PACKING INSTRUCTIONS --------------------------- 16
6.6. PACKING LIST ------------------------------------------- 17

2
1 Specifications
Model No. MC-CG463
Power source AC230V~50Hz
Input power (MAX) 1800W
Input power (IEC) 1500W
Power control O
Extension wand Metal telescopic
Floor nozzle 2-Step O
Turbin nozzle -
Parquet nozzle -
Dimensions (WxLxH)mm 280x425x260
Cord length 5.0m
Net weight 4.5kg
Cleaning tools Crevice nozzle / Dusting brush

3
2 Location of Controls and Components

4

5
3 Troubleshooting Guide
CONDITION CHECKPOINT METHOD OF INSPECTION CAUSE / REMEDY
Motor fails to rotate.
(no noise is heard at all)
Power cord Chech power cord continuity between
pliug pins cord reel patition unit.
If there is no continuity, replace the
cord reel patition unit.
Main fuse (250V, 12A) Check main fuse continuity. If there is no continuity, replace the rail
base unit.
Motor continuity Check motor continuity between car-
bon brush holder tabs.
If there is no continuity, replace the
motor.
ON/OFF Switch Check continuity across switch connec-
tions.
If there is no continuity, replace the
switch.
Power board (P.C.B. AU) If cther checkpoints do not have any problems, then replace the control circuit
board AU (P.C.B. AU).
Rotary potentiometer Check if the potentiometer is in open
circuit.
If it is in open circuit, replace power
control.
Motor runs but there is no suc-
tion.
Hose or Suction inlet, Exten-
sion wand and nozzle
Check if there is any blockage in the
indicated parts.
If there is any blockage, remove it.
Dust bog / Secondary filter Check if dust bag is full or Secondary
filter is choked up.
If dust bag is foll, replace with a new
one. If Secondary filter is choked up,
remove and clean it out or replace.
Noise or vibration Motor fan Chech dust accumulated in motor fan
(if could happen if the vacuum cleaner
has been used with a broken dust bag
or without central filter).
If there is dust accumulated in the
motor fan, repiace the motor and check
filter condition (never try to dismantle
the motor fan).
Motor boes not change power
(runs alweys at full speed).
Rotary potentiometer Check possible bad contact of power
control potentiometer.
If there is bad contact, replace the
power control.
Power board (P.C.B.AU) Check if power board circuit is short-
circuited.
If it is short-circuited, replace power
board ass’y.
Motor runs irregularly Rotary potentiometer Check possible bad contact of power
control potentiometer.
If there is bad contact, replace power
control.

6
4 Disassembly and Assembly Instructions
Important notice: Before replacing any components, make sure to turn OFF the vacuum cleaner.
Remove the power plug from the outlet.
4.1. Dust box cover assembly
removal
1. Open the dust box cover assembly at an angle of approx.
45°. Insert a flat-blade screwdriver between the upper
body and the dust box cover assembly and move it in the
direction of the arrow mark to remove the dust box cover
assembly from its right side.
4.2. Separate the upper and lower
body units
1. Remove the five screws fixing the upper body U and
lower body U.
2. Remove the screw fixing the upper body U from the rear
side.

7
3. Lift the upper body U to separate it from the lower body U.
4.3. Printed circuit board AU
removal
1. Remove the Control knob U, supporter plate U and switch
cover U.
2. Remove the switch lever.
3. Disengage the fast-on terminal of the lead wire (red) lead-
ing to the fuse and that of the lead wire (blue) leading to
the cord reel connected to the printed circuit board.

8
4. Remove the fast-on terminal of the lead wire (gray and
orange) connecting the switch to the printed circuit board.
5. Remove the printed circuit board AU (with control).
4.4. Motor removal
1. Remove the dust box lid assembly. (Refer to paragraph
4.1 on P.6)
2. Remove the upper body from the lower body. (Refer to
paragraph 4.2 on P.6)
3. Remove the printed circuit board AU. (Refer to paragraph
4.3 on P.7)
4. Remove the two screws fixing the printed circuit board
holder and pull it out from the lower body.
5. Lift the motor set section from the lower body U.

9
6. Remove all components fitted to the motor.
a. Remove the motor support rubber (front).
b. Remove the motor support rubber (rear).
c. Remove the motor support.
d. Remove the noise suppressor U.
e. Remove all lead wires.
4.5. Cord reel partition unit replace-
ment
1. Increase the gap width between the cord reel and the
lower body with a screwdriver. While removing the cord
reel shaft from the side of the lower body, lift the cord reel
partition unit.
* For easy removal, pull out the cord slightly, and
then lift the cord reel.

10
4.6. Rail base U replacement
1. Remove the screw fixing the rail base U onto the cord reel
partition U.
2. Remove the rail base U from the cord reel partition U.
4.7. Spring-loaded cord reel pre-
winding
1. The cord reel partition U has a spring that pre-winds the
cord reel.
If the cord is not wound, then press the brake arm, and
the cord pre-winding will be loosened.
If you wish to apply pre-winding again, then wind the cord
three turns in the direction of the arrow mark.
* If you wish to release the pre-winding, then make
sure to hold the cord plug.

11
5 Wiring Connection Diagram
MODEL MC-CG463

12
6 Exploded View and Replacement Parts List
6.1. EXPLODED VIEW (ATTACHMENTS)
A2
A3
A1
A4
A5

13
6.2. PARTS LIST (ATTACHMENTS)
Safety Ref.No Service Parts No. Part Name & Description Q'TY Remarks
A1 AMC94P-YP0VE HOSE ASS'Y 1 (AMC94P-YP0)
A2 AMC99P-UZ00E EXTENSION WAND UNIT 1 (AMC99P-UZ0)
A3 AMC99R-UA0KE FLOOR NOZZLE ASS'Y 1 (AMC99R-UA0)
A4 AMC60R-UA0VE CREVICE TOOL 1 (Crevice Nozzle) (AMC60R-UA0)
A5 AMC88R-UA0VE DUSTING BRUSH 1 (AMC88R-UA0)

14
6.3. EXPLODED VIEW (BODY UNIT)
B1
B53
B55
B22
B16
B17
B19 B20
B21
B23
B24
B25
B26
B47
B30 B27
B32
B31
B28 B33
B34
B36
B13
B56 B56
B6
B5
B7 B8
B10
B9
B53
B53
B54 B14
B15
B38
B40
B43
B37
B41
B42
B44
B56 B46
B45
B48
B43
B49
B50
B52
B51
B47
B2
B3 B4
B11
B39
B12
MC-CG463KA76

15
6.4. PARTS LIST (BODY UNIT)
Safety Ref.No Service Parts No. Part Name & Description Q'TY Remarks
B1 AMC93K-YN0KE DUST COVER ASSEMBLY 1 Black
B2 AMC92L-YN0KE DUST COVER 1 Black
B3 AMC01D-YP0VE BUCKLE 1
B4 AMC04D-YP00E BUCKLE SPRING 1
B5 AMC64H-YP0VE PACKIG 1
B6 AMC17H-YP0VE SUCTION INLET PACKING 1
B7 AMC46N-YP0VE CORD REWIND PEDAL 1
B8 AMC05E-YP0VE SWITCH PEDAL 1
B9 AMC08E-YP00E PEDAL SPRING 2
B10 AMC01B-YP03E HANDLE 1
B11 AMC98M-YM00E INDICATOR UNIT 1
B12 AMC98A-YP0VE UPPER BODY UNIT 1
B13 AMC03L-YP00E GASKET 1
B14 AMC91N-YP00L CORD REEL PARTITION UNIT 1
B15 AMC98N-YP00E RAIL BASE UNIT 1
B16 AMC88F-YP0VE CONTROL KNOB UNIT 1
B17 AMC85M-YP00E SUPPOTER PLATE UNIT 1
B18 ---- CONTROL 1 It adheres to P.C.B Unit (Ref.N0.B21)
B19 AMC89E-YZ00E POWER CONTOROL SWITCH 1
B20 AMC89E-YM00E POWER CONTOROL SWITCH 1
B21 AMC89V-YZ00E PRINTED CIRCUIT BOARD
UNIT(P.C.B U)
1
B22 AMC15E-YM00E SWITCH LEVER 1
B23 AMC03E-YP00E SWITCH COVER 1
B24 AMC59V-YP00E P.C.B HOLDER 1
B25 AMC03F-YP00E MOTOR SUPPORT RUBBER REAR 1
B26 AMC07F-YP00E MOTOR SUPPORT FRONT 1
B27 AMC99G-YQ00E NOISE SUPPRESSOR UNIT 1
B28 AMC92F-YM00E FAN MOTOR UNIT 1
B30 AMC84G-YM00E YELLOW LEAD WIRE UNIT 1
B31 AMC80G-YM00E BR0WN LEAD WIRE UNIT 1
B32 AMC85G-YM00E BLACK LEAD WIRE UNIT 1
B33 AMC85W-YM00E WHITE LEAD WIRE UNIT 1
B34 AMC02F-YP00E MOTOR SUPPORT RUBBER FRONT 1
B36 AMC37K-YP00E SECONDARY FILTER 1 (AMC37K-YP0)
B37 AMC43K-YP0VE PRE-FILTER 1
B38 AMC8F96T1000 PAPER BAG (TYPE C-20E) 1 Pack 5/U TYPE C-20E(Entering by five pieces)
B39 AMC99K-UW00E CLOTH BAG UNIT 1 (AMC99K-UW0)
B40 AMC10K-YP0VE BAG SUPPORTER 1
B41 AMC34D-YP00E SPRING A 1
B42 AMC73K-YP00E DUST BOX PACKING 1
B43 AMC01C-YP0VE WHEEL 2
B44 AMC76B-YP0VE HANDLE COVER 1
B45 AMC97A-YP0VE LOWER BODY UNIT 1
B46 AMC95C-YP0VE CASTER UNIT 1
B47 AMC05L-YP00E GASKET C 1
B48 AMC95K-YZ00E FILTER UNIT 1 MC-CG463-KA7A (AMC95K-YZ0) HEPA Filter
B49 AMC95K-YM00E FILTER UNIT 1 MC-CG463-KA76 (AMC95K-YM0)
B50 AMC41K-YP0VE FILTER COVER 1
B51 AMC60R-UA0VE CREVICE TOOL 1 (AMC60R-UA0)
B52 AMC88R-UA0VE DUSTING BRUSH UNIT 1 (AMC88R-UA0)
B53 XTN4+10BFY TAPPING SCREW 6
B54 XTN4+12BFY TAPPING SCREW 3
B55 XTN4+16BFYK TAPPING SCREW 1
B56 XTN4+16BFY TAPPING SCREW 10

16
6.5. PACKING INSTRUCTIONS
C6
C4
C5
C3
C2
C1
MC-CG463
MC-CG463

17
6.6. PACKING LIST
Safety Ref.No Service Parts No. Part Name & Description Q'TY Remarks
C1 AMC61Z-YN0KE CARTON BOX 1
C2 AMC49Z-YP00E PARTITION BOARD A 1
C3 AMC69Z-YP00E CUSHION A 1
C4 AMC62Z-YP00E CUSHION PLATE 1
C5 AMC10Z-YP00E BODY BAG 1
C6 AMC01Z-YP00E OPERATING INSTRUCTIONS 1