Panasonic MCV325 - COMMERCIAL VACUUM User manual

ServiceManual
Commercial Vacuum Cleaner
MODEL MC-V325
Specifications are subject to change without notice for further improvement.
SPECIFICATIONS
Model MC-V325
Power Source AC 120V (60 Hz)
Power Consumption 10.0 Amps
Cord Length 50Ft.
Motor Protector Yes
Height Adjust 4 Position
Weight 21 lbs.
ORDER NO. MAC 060903U
E17
2003 PANASONIC CONSUMER ELECTRONICS COMPANY,
DIVISION OF MATSUSHITA ELECTRIC CORPORATION OF AMERICA
All rights reserved. Unauthorized copying and distribution is a violation of law.
PANASONIC CONSUMER ELECTRONICS
COMPANY, DIVISION OF MATSUSHITA
ELECTRIC CORPORATION OF AMERICA
One Panasonic Way
Secaucus, New Jersey 07094
World Wide Web Address
http://www.panasonic.com
Printed in U.S.A.
PANASONIC SALES COMPANY, DIVISION
OF MATSUSHITA ELECTRIC OF
PUERTO RICO INC. (“PSC”)
Ave. 65 de Infanteria, Km. 9.5
San Gabriel Industrial Park
Carolina, Puerto Rico 00985
Tel. [phone] Fax [phone]

-2-
TABLE OF CONTENTS
SPECIFICATIONS...................................................................................................................... Front Cover
WIRING DIAGRAM AND WIRE MANAGEMENT DRAWING...................................................................... 3
EXPLODED VIEW (GENERAL PARTS) ..................................................................................................... 4
EXPLODED VIEW (NOZZLE HOUSING) ................................................................................................... 5
PARTS LIST (NOZZLE HOUSING)............................................................................................................. 6
EXPLODED VIEW (AGITATOR ASSEMBLY) ............................................................................................. 7
PARTS LIST (AGITATOR ASSEMBLY)....................................................................................................... 7
EXPLODED VIEW (BODY, MOTOR HOUSING, AND MOTOR).................................................................. 8
PARTS LIST (BODY, MOTOR HOUSING, AND MOTOR)........................................................................... 9
EXPLODED VIEW (HANDLE, HOSE, AND ATTACHMENTS) .................................................................. 10
PARTS LIST (HANDLE, HOSE, AND ATTACHMENTS)............................................................................ 10
EXPLODED VIEW (MOTOR FAN ASSEMBLY)......................................................................................... 11
PARTS LIST (MOTOR FAN ASSEMBLY).................................................................................................. 11
EXPLODED VIEW (PACKAGING MATERIALS)........................................................................................ 12
PARTS LIST (PACKAGING MATERIALS) ................................................................................................. 12
COMPONENT REMOVAL CHART ........................................................................................................... 13
LOWER PLATE REMOVAL/INSTALLATION.............................................................................................. 14
AGITATOR ASSEMBLY REPLACEMENT................................................................................................. 14
BRUSH REMOVAL/INSTALLATION.......................................................................................................... 14
BELT REPLACEMENT.............................................................................................................................. 15
NOZZLE HOUSING AND NOZZLE PIPE REPLACEMENT....................................................................... 16
POWER CORD/ON-OFF SWITCH REPLACEMENT................................................................................. 17
SUCTION INLET/HOSE REPLACEMENT................................................................................................. 18
MOTOR PROTECTOR REPLACEMENT.................................................................................................. 18
MOTOR REPLACEMENT......................................................................................................................... 19
CARBON BRUSH REPLACEMENT.......................................................................................................... 19
MOTOR FAN REPLACEMENT ................................................................................................................. 20
TROUBLESHOOTING GUIDE.................................................................................................................. 21
NOTES .............................................................................................................................................. 22 - 23
!
This service information is designed for experienced repair technicians only and is not
designed for use by the general public. It does not contain warnings or cautions to advise
non-technical individuals of potential dangers in attempting to service a product. Products
powered by electricity should be serviced or repaired only by experienced professional
technicians. Any attempt to service or repair the product or products dealt with in this
service information by anyone else could result in serious injury or death.
WARNING
-23-
NOTES

-3-
PICTORIAL WIRING DIAGRAM
WIRE MANAGEMENT DRAWING
NOTE: Do not pinch any wires during reassembly. After servicing any electrical
component or electrical enclosure, the unit should be reassembled and checked for
dielectric breakdown or current leakage.
-22-
NOTES

-4-
EXPLODED VIEW (GENERAL PARTS)
A
D
B
C
-21-
CONDITION CHECKPOINT METHOD OF INSPECTION CAUSE/REMEDY
• Power source • Measure power source voltage at plug • Power source is fault if voltage
(plug socket). socket by use of tester. is lower than specified.
• Cord switch. • Remove AC plug from the AC wall outlet.
Connect ohm-meter across both ends of
the power cord plug and operate the
ON/OFF switch. If the meter indicates
continuity, the AC cord, switch, motor
winding are OK.
• If no continuity is found, proceed as
follows:
Remove dust cover and the switch
cover, short across AC plug ends, open
the ON/OFF switch and read across
the black and white leads of the AC cord.
If continuity, cord is OK.
If no continuity, AC cord is open. • Replace AC cord.
• Motor continuity. • Check continuity of motor. • If there is no continuity of motor
replace motor.
• Motor carbon brush is • Remove noise suppressor and • If there is gap between carbon
in contact with rotor. check if there is gap between carbon brush and rotor, cause is
brushes and rotor. either dust accumulated in
brush holder or carbon brush
worn out. Adjust or replace.
• ON/OFF switch continuity. • Remove switch cover, and check • If there is no continuity between
continuity across switch terminals. both terminals, ON/OFF switch
must be defective.
• Dust bag. • Check quantity of dust accumulated in • Replace dust bag if full. (Paper)
dust bag. Empty dust bag. (Cloth)
• Filters. • Check for dirty filter. • Clean and/or Change Filters.
• Nozzle hose. • Remove nozzle hose and check. • If clogged, remove clog.
• Dust in motor fan. • Check dust accumulated in motor fan. • Clean dust out of motor fan and
check filter condition.
• Carbon brushes. • Check uneven wear of carbon brushes. • Replace carbon brushes. (Be sure
to replace both carbon brushes
at same time.)
• Agitator roller • Hold bearing units in hand, and turn • If noise is abnormal, agitator
bearing noise. agitator, check rolling noise the agitator end cap is defective.
pulley section makes. Replace defective end cap.
• Lower housing • Agitator should turn freely without • Lower housing is worn.
agitator grooves. any drag or friction.
• Belt. • Check condition of belt. • Replace belt if necessary.
MOTOR FAILS
TO ROTATE,
(NO NOISE IS
HEARD AT
ALL).
SUCTION POWER
IS TOO WEAK.
NOISE OR
VIBRATION.
AGITATOR DOES
NOT ROTATE.
TROUBLESHOOTING GUIDE

-5-
EXPLODED VIEW
(NOZZLE HOUSING) … BLOCK
A
B BLOCK
A-5
A-2
A-11
A-11
A-12
A-1
A-3
A-23
A-22
A-19
A-18
A-19
A-10
A-10
A-9
A-7
A-8
A-6
A-4
A-17
A-13
A-24
A-25
A-26
A-26
A-14
A-15
A-30
A-30
A-30
A-20
A-20
A-29
A-28
A-16
A-28
A-16
A-16
A-21
A-27
-20-
MOTOR FAN REPLACEMENT
Removal
1. Mark the position of the fan case's location on the motor with a pencil, or score
it with a sharp object before disassembly. This will aid you in reassembling the
fan case, (Fig. 18).
2. The fan case has three (3) crimped sections on it to hold the case onto the
motor. These will have to be straightened by using a pair of needle nose pliers
and by tapping out on the crimp area with a flat blade screwdriver. Be sure
and straighten all three (3) crimped areas, (Fig. 18). Remove the fan case from
the motor unit.
3. Tools required to remove the fan from the shaft will be a 1/8 - inch Allen wrench,
a 1/2 -inch offset box wrench, torque wrench, and a hammer.
NOTE: Be careful when handling the sheet metal parts as there could be sharp
edges. Do not scratch or bend the motor shaft. Scratches will cause belt
breakage during operation.
4. Place the 1/2 - inch box wrench over the 1/2 -inch hex nut that holds the fan onto
the motor shaft, (Fig.19). While holding the wrench on the nut, place the 1/8 -inch
Allen wrench into the end of the motor shaft and loosen the nut while holding the Allen
wrench still. The nut will have to be turned clockwise as it is a left-hand thread. After
removing the nut, remove the fan, (Fig. 19). There is a spacer left on the motor that is
not required to be removed. If spacer is removed, reassemble per exploded view, (Fig.
18).
* Some models will have this washer and spacer.
Installation
1. Place the new fan onto the motor shaft, making sure that the
spacer is still on the motor. The large diameter hole, approximately
1 1/8 inch, will be on the top of the fan as you install it.
2. Install the flat washer with the burr side of the washer
facing away from the fan, (Fig. 21). Screw the nut onto the motor
shaft, turning it counterclockwise, left-hand threads, and torque to
20-30-inch pounds. Be sure to hold the motor shaft by placing the
1/8-inch allen wrench into the motor shaft end while torquing the
nut, (Fig. 19).
3. Align your marks on the fan case as you put the fan case back
on and tap around the case uniformly. Tap the three (3) crimped
areas over and then use a flat blade screwdriver to recrimp them.
4. See (Fig. 20) for reassembly specifications.
Mark Case
As Shown
Crimped
Area (3)
Tap Down on the
3 Crimped Areas
*
*
Spacer
Washer
Spacer
Flat
Washer
½" Nut
18
/ " Allen
Wrench
Fan
½" Offset
Box Wrench
*
*
Ref
No.
Part
Name
1. Fan Case
2. Nut
3. Washer -
4. Fan
5. Spacer
*NOTE: Space 5
is used on some models.
5a washer and
5b space used on
other models.
5a.
5b.
6. Brush Assembly
7. Bracket
8. Screw A
Burr Side
Smooth Side
EXPLODED VIEW
4.2"/4.5"
(106/114 mm)
Use these specifications
to assure that the fan
case has been tapped
back to the original position.
These measurements
are approximate.
(Fig. 21)
(Fig. 18)
(Fig. 20)
(Fig. 19)

-6-
PARTS LIST (NOZZLE HOUSING)… BLOCK
A
Ref. No. Part Name & Description Part No. Quantity Remarks
A – 1 Nozzle Housing ACØ1ACBYZYU2 1
A – 2 Window AC21HAGZZYØ2 1
A – 3 Shaft, Plastic AMC25S-VØØ 1
A – 4 Furniture Guard AC1ØAAGZZVØ7 1
A – 5 Light Cover AC24HAPPZYU2 1
A – 6 Bracket, Handle Release AC43AAFY2ØØ 1
A – 7 Spring, Pedal AC58AAFVZØØ 1
A – 8 Shaft, Pedal AMC51A-V3Ø 1
A – 9 Pedal, Handle Release AMC47A-2VØU 1
A – 10 Screw, Frame AXTN4+14BFY 3 Shipped 10 per package
A – 11 Screw, Light Cover AXTN4+16BFY 2 Shipped 10 per package
A – 12 Belt AC28SJPZØØ 1
A – 13 Nozzle Pipe AC7ØSZA1ØØ 1
A – 14 Lower Plate Assembly AC91ABAYZVØ6 1
A – 15 Lower Plate AC27AAFWZVØ6 1 Includes A-16 Packing & A-30 Screws
A – 16 Packing, Lower Plate AC19AARKZVØØ 1
A – 17 Belt Guard AC43SAFVZØØ 1
A – 18 Slider Support AC53KAPNZWØ3 1
A – 19 Screw, Slider Support AXTN4+16BFY 2 Shipped 10 per package
A – 20 Screw, Nozzle AMC68A-V3Ø 2 Shipped 10 per package
A – 21 Stop Latch Spring AC7ØNYUZØØ 2
A – 22 Height Adjustment Cam AC61KJPZVØ6 1
A – 23 Screw, Slider Support AC68AZAZØØ 1 Shipped 10 per package
A – 24 Sliding Knob AC57HJPZVØ6 1
A – 25 Wheel AC9ØQNGZVØ6 2
A – 26 Shaft, Wheel AC16CNXZØØ 2
A – 27 Latch AMC68N-AVØK 2
A – 28 Screw, Body Lower Plate AXTN4+16BFY 2 Shipped 10 per package
A – 29 Body, Lower Plate ACØ6AAJUZØØ 1
A – 30 Screw, Metal Lower Plate AXTS3+10BFY 4 Shipped 10 per package
-19-
CARBON BRUSH REPLACEMENT
Removal and Installation
1. After removing the motor, see MOTOR REPLACEMENT, make
sure that you have properly identified it. Note specifically that this
motor is made in the U.S.A. as identified by the label on the side of
the motor, or Made in U.S.A. stamped on the bottom.
2. Remove the amp terminals located on each brush end, (Fig. 16).
Replace the brush assembly which should include the brush holder.
Reinstall the amp terminals onto the new brush assembly. Complete
brush change on one side before starting on the other side.
NOTE: Do not drop screws into the motor.
3. There are two (2) brushes located on the motor as identified in
(Fig. 16). A Phillips head screwdriver will be required to remove the
four (4) screws that hold the brush holders onto the motor. See
(Fig. 16) for screw location.
NOTE: When inserting the brush assembly, be sure that
the TAB on the bottom of the brush holder is positioned in the
trough as shown in Fig. 18.
4. Replace the brush holder bracket with two (2) Phillips screws on
each side of the motor.
5. As a final check to assure proper installation of brushes,
measure across the brushes for the approximate dimension as
shown in (Fig. 17).
Made in U.S.A.
Carbon Brushes
Amp
Terminal
Label
Green Ground Wire
(Some Models)
Brush
Screws
Trough
Brush Holder
Tab Location
115-120 mm
4.5-4.7"
Brush to Brush
Dimension is Approximate
(Fig. 17)
(Fig. 16)
Removal
1. Remove the dust cover.
2. Remove the lower plate, agitator assembly, belt, the plastic shaft, slider support,
light bulb assembly and the nozzle housing as instructed in the respective removal
sections. Remove the plastic holder, (Fig. 15).
3. Turn the vacuum over to the front side.
NOTE: The bumper is positioned over the top of the motor case. Pull up on
the portion of the bumper that lies across the top part of the motor case to
free the motor case for removal.
4. Remove the four (4) screws from the motor case and then remove the motor
case, (Fig. 15).
5. Disconnect the motor leads and remove the motor. Remove the motor support rubber, (rear), noise suppressor, and
the motor support rubber, (front). Place these items on the new motor. See the C Block for a view of these.
Installation
1. Place the motor back into the dust compartment with brushes aligned parallel to the front edge of the dust
compartment. The motor support, (rear) must also align with the tabs in the same direction.
2. Rewire per the Pictorial Wiring Diagram.
3. Replace the motor case and the four (4) screws.
4. Replace the bumper by inserting it into the groove in the dust container.
5. Turn the vacuum back over and replace the plastic holder, thick side out, plastic shaft, slider support, light bulb
assembly, nozzle housing, belt, agitator assembly, and lower plate according to the respective installation instructions.
MOTOR REPLACEMENT
(Fig. 15)

-7--18-
Removal and Replacement
1. Remove the dust cover, dust bag, and the bag supporter.
2. The inside of the suction inlet/hose is snapped over the inside of the dust
compartment. There are four (4) retaining tabs on the suction inlet,
(Fig. 12). These four (4) tabs are force fitted into the opening and will have
to be broken off using pliers or a hammer. If a hammer is used, take care
to hit only the retaining tabs. Snap the new suction inlet/hose in place.
Replace all items removed in the reverse order of removal.
SUCTION INLET/HOSE REPLACEMENT
MOTOR PROTECTOR REPLACEMENT
Retaining
Tabs
Retaining
Tabs
(Fig. 13)
Removal
1. Remove the dust cover and dust bag.
2. Remove the motor protector (shown in the C Block inside
the dust compartment) by pushing in, one at a time, on the tabs
that secure it to the dust compartment, (Fig. 14). Push the
motor protector out the back of the dust compartment.
3. Once the motor protector is out it can be disassembled for
parts replacement.
Disassembly
1. Holding a pair of needle nose pliers at an angle and in a position where one side of
the pliers is against the locking tab, exert enough pressure on the tab to release it,
(see Fig.14).
NOTE: There are two locking tabs present, but only one needs to be released.
For reassembly look at the exploded view in the C Block.
Installation
1. Reinstall the motor protector into the dust compartment by aligning the two tabs, (Fig. 13), under the top flange with the
slots in the dust compartment and applying pressure until it snaps into place.
(Fig. 14)
Retaining
Tabs
EXPLODED VIEW
(AGITATOR ASSEMBLY) … BLOCK
B-1
B
PARTS LIST
(AGITATOR ASSEMBLY)
… BLOCK
B
Ref. No. Part Name & Description Part No. Quantity Remarks
B – 1 Agitator Unit AC84RBRHZØØØ 1
(Fig. 15)
(Fig. 12)
(Fig. 13)

-8-
EXPLODED VIEW (BODY, MOTOR HOUSING, AND MOTOR)… BLOCK
C-23
C-19
C-18
C-4
C-9
C-8
C-7
C-6
C-32
C-47
C-48
C-31
C-35
C-34
C-36
C-37
C-17
C-16
C-39
C-50
C-15
C-41
C-42
C-43
C-43
C-44
C-45
C-40
C-14
C-17
C-15
C-16
C-5
C-20
C-25
C-33
C-30
C-28
C-29
C-38
C-21
C-22
C-27
C-26
C-49
C-3
C-46
C-1
C-2
C-24
C-10
C-13
C-12
C-11
C
-17-
POWER CORD AND ON/OFF SWITCH REPLACEMENT
Removal
1. Push the on/off switch to the off position.
2. Remove the dust cover. Remove the two (2) screws that secure the
switch cover, (Fig. 10), then pull straight out on the switch cover to
remove it from the dust compartment.
3. Remove the wire tie strain relief, (Fig. 11 for power cord
replacement), and the two (2) wire connectors.
4. Remove the on/off switch, (for on/off switch replacement) by
depressing the switch retaining tabs while pushing up out of the dust
compartment at the same time. Once the switch is out, remove the lead
wires.
5. Pull the power cord out of the dust compartment, (for power cord replacement).
Installation
1. Insert the new power cord, (power cord replacement only), so
that the insulation extends past the handle supporter as shown in
(Fig. 11). Replace the wire tie with a new one and place back in
same position as old one. This acts as a strain relief for the
wiring.
2. Replace the wire connectors. Make sure the off position of the
new on/off switch is positioned toward the front of the vacuum and
insert by placing it back in the reverse manner by which the switch
was removed. Tuck the wire connectors back into the dust
compartment. Route all wiring and connect all wires according to
the wiring diagram and wire management drawing shown earlier
in this manual. Use the two (2) wire connectors removed earlier.
3. Replace the switch cover and the dust cover. Care should be taken not to pinch any wires.
NOTE: For general servicing, it is necessary to eliminate pinching of any wire during reassembly. After
servicing any electrical component or electrical enclosure, the unit should be reassembled and checked for
dielectric breakdown or current leakage.
(Fig. 11)
(Fig. 10)

-9-
PARTS LIST (BODY, MOTOR HOUSING, AND MOTOR)… BLOCK
C
Ref. No. Part Name & Description Part No. Quantity Remarks
C – 1 Dust Compartment AC4ØKAGZZUØ1 1 Includes C-47 and C-48 Packing
C – 2 Screw, Handle AMC73B-V3Ø 1 Shipped 10 per package
C – 3 Carry Handle AC64BYUZUØ1 1
C – 4 Support Plate AC43RYUZVØ7 1
C – 5 Tool Holder AC38PYUZUØ1 1
C – 6 Protector Case AC68KJMZVØ6 1
C – 7 Spring, Protector, (Blue) AC7ØKAHHZBØØ 1
C – 8 Protector AC69KJMZVØ6 1
C – 9 Protector Supporter AC18MJMZVØ6 1
C – 10 Switch, On-Off ACØ1EYVZVØ6 1
C – 11 Rubber Protector AC51E4GZUØ1 1
C – 12 Power Cord, (50 Ft.) AC94EAPPZYØ2 1
C – 13 Wire Tie AMC596-7Ø2 1 Shipped 10 per package
C – 14 Shaft, Wheel AC16CUSZØØ 1
C – 15 Washer, Wheel AXWG6E115FY 2
C – 16 Wheel ACØ1CVØZVUB 2
C – 17 Stopper, Wheel AC74SUSZØØ 2
C – 18 Fitting, Handle AMC69B-V3Ø 1
C – 19 Supporter, Handle AMC53B-1LZØØ 1
C – 20 Screw, Handle Supporter AXTN4+2ØBFY 3 Shipped 10 per package
C – 21 Screw, Carry Handle AXTN4+16BFY 2 Shipped 10 per package
C – 22 Screw, Tool Holder AXTN4+16BFY 2 Shipped 10 per package
C – 23 Filter, Secondary AC37KYUZVØØ 1
C – 24 Wire Cord AC37GTCZØØ 1
C – 25 Screw, Grounding AXYN4+E1ØFFY 1 Shipped 10 per package
C – 26 Wire Connector, Switch Area AMC-1CTCE23 2 Shipped 10 per package
C – 27 Lead Wire, (Black) AC44GTDZUØØ 1
C – 28 Switch Cover ACØ3EYU1VØ6 1
C – 29 Screw, Switch Cover AXTN4+16BFY 2 Shipped 10 per package
C – 30 Bumper AC31AYUZVØ7 1
C – 31 Dust Bag AC16KJYZØØ 1
C – 32 Release Button, Dust Cover AC13DYUZVØ7 1
C – 33 Dust Cover AC6ØKBAYZUU1 1
C – 34 Filter Cover AC41KYUZVØ7 1
C – 35 Filter, Electrostatic Exhaust AC3ØKCBYZØØ 1
C – 36 Filter, Motor Case AC38KYUZVØØ 1
C – 37 Motor Case ACØ9FAGZZVØ7 1
C – 38 Screw, Motor Case AXTN4+2ØBFY 4 Shipped 10 per package
C – 39 Motor Assembly AC92FAPNZØØ 1
C – 40 Carbon Brush, Motor AC27FRFZØØ 1 (Set)
C – 41 Motor Support, (Front) AMCØ2F-EØØ 1
C – 42 Motor Support, (Rear) ACØ3FAFYZØØ 1
C – 43 Screw, Motor Flange AXYN4+E1ØFFY 2 Shipped 10 per package
C – 44 Motor Flange AC25SAFYZØØ 1
C – 45 Motor Cover AC93FTEZØU 1
C – 46 Noise Suppressor AC99GAMMZØØ 1
C – 47 Body Packing, (Left) AC4ØAYUZVØØ 1
C – 48 Body Packing, (Right) AC39AYUZVØØ 1
C – 49 Wire Connector, Motor Area AMC-1CTCE23 3 Shipped 10 per package
C – 50 Lead Wire Assembly AC99WARGZØØ 1
-16-
NOZZLE HOUSING AND NOZZLE PIPE REPLACEMENT
Removal
1. Remove the lower plate as outlined in the LOWER
PLATE REMOVAL/INSTALLATION section.
2. Remove the belt and agitator assembly as outlined in
the respective sections.
3. Remove the hose from the nozzle pipe and remove the
nozzle pipe by pulling it up out of the nozzle housing.
4. Insert a flat blade screwdriver between the nozzle
housing and the plastic shaft, pry out the plastic shaft as
illustrated, (Fig. 5).
6. Remove the nozzle housing as illustrated, (Fig 6).
7. Remove the handle release assembly, height adjust assembly and
furniture guard (Fig 7).
8. Remove the light cover and window, (Fig. 7) by removing the two (2)
screws from the nozzle housing and pushing out on the light cover.
NOTE: If the motor case cover is removed, DO NOT turn
vacuum over as the motor may fall out.
Installation
1. Install the window, light cover, handle release assembly,
and furniture guard in the new nozzle housing, (Fig.7).
2. Fit the nozzle from the motor shaft side first, and rotate it
into place on the dust container as illustrated, (Fig. 8).
3. Slide the plastic shaft through the nozzle housing and into
the dust container. Make sure that the slot on the bottom of
the plastic shaft is down and fitted onto the projection,
(Fig. 9).
4. Install the height adjust assembly.
5. Replace the nozzle pipe.
6. Install the belt, agitator assembly,
and the lower plate according to the respective instructions.
Plastic
Shaft
Nozzle
Housing
Plastic Shaft
Nozzle
Housing
Projection
Furniture
Guard
Light Cover Screws
Window
Light
Cover
Handle Release
Assembly
(Fig. 6)
(Fig. 7)
(Fig. 9)
(Fig. 8)
Flat-head
Screwdriver
(Fig. 5)

-10-
EXPLODED VIEW (HANDLE, HOSE, AND ATTACHMENTS)… BLOCK
D
PARTS LIST (HANDLE, HOSE, AND ATTACHMENTS)… BLOCK
D
D-8
D-6
D-3
D-4
D-2
D-9
D-7
D-5
D-1
Ref. No. Part Name & Description Part No. Quantity Remarks
D – 1 Handle Assembly AC95BTCZVØ7 1
D – 2 Upholstery Nozzle AC62RYUZVØ6 1
D – 3 Dusting Brush AC88RYUZVØ6 1
D – 4 Suction Control AC54PYUZVØ6 1
D – 5 Suction Inlet Cover ACØ2HYUZVØ6 1
D – 6 Hose Unit, Stretch AC84PAGZZVØ6 1
D – 7 Packing, Suction Inlet AC64HYUZØØ 1
D – 8 Crevice Tool AC6ØRZFZVU6 1
D – 9 Wand, Telescoping AC97QHGZVØ6 1
-15-
BELT REPLACEMENT
Removal
1. Follow all of the instructions outlined in the agitator assembly removal section.
Installation
1. Place the new belt around the motor shaft and follow the instructions in the agitator assembly replacement section.

-11-
PARTS LIST (MOTOR FAN ASSEMBLY)
1
2
3
4
5
6
7
8
9
EXPLODED VIEW
(MOTOR FAN ASSEMBLY)
Ref. No. Part Name & Description Part No. Quantity Remarks
1 Fan Case AMC53F-AVØØU 1
2 Nut AMC33F-ACØØU 1
3 Washer (a) AMC62F-AVØØU 1
4 Fan AC98FRFZØØ 1
5 Washer (b) AC62FRFZØØ 1
6 Spacer AC6ØFRFZØØ 1
7 Brush Assembly AC27FRFZØØ 1(Set)
8 Bracket AMCØ2D-V3ØØU 2
9 Screws AMC4ØD-V3ØØU 4
Removal
1. Place the handle in the upright position.
2. Turn the vacuum cleaner over exposing the underside. Release the
lower plate by pressing the two (2) latches and the two(2) locking tabs that
secure it inward, (Fig 1).
3. Remove the lower plate and remove any residue that may exist in the belt
area.
Installation
1. Hook the front of the lower plate into the slots on the front of the nozzle
housing. Press the lower plate down until the locking tabs snap into place.
2. Fasten the lower plate by pushing the two (2) latches outward.
NOTE: For general servicing, it is necessary to eliminate pinching of any wire during reassembly. After
servicing any electrical component or electrical enclosure, the unit should be reassembled and checked for
dielectric breakdown or current leakage.
LOWER PLATE REMOVAL/INSTALLATION
Two
Latches
Two Locking Tabs
Lower
Plate
(Fig. 1)
AGITATOR ASSEMBLY REMOVAL/INSTALLATION
Removal
1. Remove the lower plate as outlined in the LOWER PLATE REMOVAL/
INSTALLATION section.
2. Carefully lift up on the agitator assembly until it clears both sides of the nozzle
housing, (Fig. 2).
3. Remove the belt from the motor shaft by sliding it off between the end of the
shaft and the nozzle housing, (Fig. 3).
Installation
1. Place the belt around the motor shaft, (Fig. 3).
2. Start the new agitator assembly back into the nozzle housing by placing the
side opposite the belt partially into the slot. This will hold the agitator in place,
and leave both hands free to place enough tension on the belt to allow that side
of the agitator to return to the nozzle housing slot.
3. Place the belt around the agitator pulley on the agitator assembly.
Note: There is a place for the belt to fit on one end of the agitator
assembly only. This is the agitator pulley.
4. Use both hands to pull the belt tight, (Fig. 4), and slide the agitator
assembly firmly into the slots on each end of the nozzle housing.
5. Rotate the agitator assembly by hand to insure nothing rubs and to
check for correct assembly.
6. Replace the lower plate as outlined in the LOWER PLATE REMOVAL/
INSTALLATION section.
(Fig. 2)
(Fig. 3)
(Fig. 4)
-14-

-12-
EXPLODED VIEW (PACKAGING MATERIALS)
a
2
c
1
d
b
Main Unit
Handle
Power
Cord
e
f
Pedal
Protector
Unit Bag
(Handle)
PARTS LIST (PACKAGING MATERIALS)
Ref. No. Part Name & Description Part No. Quantity Remarks
1 Packaging Assembly AC61ZAPP1ØUØ 1 Includes 1 and items a-e
2 Operating Instructions ACØ1ZBCYZØØØ 1
-13-
COMPONENT REMOVAL CHART
COMPONENT TO COMPONENTS THAT HOW TO REMOVE
BE REMOVED MUST BE REMOVED
Belt Lower Plate Release latches, depress
tabs, and tilt off.
Agitator Assembly Lift out with end caps.
Agitator Assembly
Lower Plate
Release latches, depress
tabs, and tilt off.
Belt Lift out with agitator.
Motor Dust Cover Depress latch and pull off.
Front Filter Cover Pull off.
Motor Housing Remove four screws and
pull off.
On-Off Switch/ Dust Cover Depress latch and pull off.
Power Cord Switch Cover Remove two screws and
pull off.
Nozzle Housing/ Lower Plate Release latches, depress
Nozzle Pipe tabs, and tilt off.
Nozzle Pipe Pull hose off and remove.
Agitator Assembly/Belt Lift out with end caps.
Handle Release Assembly Remove three (3)screws
and lift out.
Motor Protector/ Dust Cover Depress latch and pull off.
Hose Assembly Dust Bag Pull off.