PANDROL CD200 IQ User manual

Partners in excellence
ENG_OMM_CD200IQ_P03
11 February 2022
OPERATION AND MAINTENANCE
MANUAL
CD200 IQ

Table of contents
1. Review of maintenance plan ..............................................................................6
2. Introduction..............................................................................................................7
2.1 General.....................................................................................................................................7
2.2 New version/manual.................................................................................................................8
2.3 Safety Actions Prior to Working on the CD200 IQ....................................................................9
2.3.1 Safety Equipment ......................................................................................................................10
2.3.2 Control System ..........................................................................................................................10
2.4 Safety warnings......................................................................................................................11
2.4.1 Moving Parts..............................................................................................................................11
2.4.2 Pressurised Hydraulic Oil ..........................................................................................................11
2.4.3 Live Current ...............................................................................................................................11
2.4.4 Vehicle in Operation...................................................................................................................11
2.4.5 Danger due to unergonomic operation ......................................................................................11
2.4.6 Danger due to manual handling.................................................................................................11
2.5 Safety Conditions ...................................................................................................................12
2.6 Personal Protective Equipment (PPE) ...................................................................................12
2.4.7 Danger due to noise ..................................................................................................................12
2.4.8 Danger due to vibration .............................................................................................................12
2.7 Battery Precautions................................................................................................................13
2.8 Remedial Work.......................................................................................................................13
2.9 Minimum Facilities..................................................................................................................14
2.10 Competence ..........................................................................................................................14
2.11 Technical Data .......................................................................................................................14
3. General Description ...........................................................................................15
3.1 Intended Use..........................................................................................................................15
3.2 Main Components ..................................................................................................................15
3.3 TechnicalSpecications .........................................................................................................16
3.4 Drawings Fastclip...................................................................................................................17
3.5 Plant gauge Fastclip...............................................................................................................18
3.6 W6a gauge Fastclip................................................................................................................18
3.7 Drawings e-CLIP ....................................................................................................................19
3.8 Plant gauge e-CLIP................................................................................................................20
3.9 W6a gauge e-CLIP.................................................................................................................20
4. Machine Component..........................................................................................21
4.1 Main Unit ...............................................................................................................................21
4.2 Trolley.....................................................................................................................................22
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4.3 Workhead...............................................................................................................................23
4.2.1 Workhead FC/FE ......................................................................................................................23
4.3.1 Workhead OFFSET FC/FE .......................................................................................................23
4.4 Sleeper Lifter FC/FE...............................................................................................................24
4.5 Workhead e-CLIPS ................................................................................................................25
4.5.1 Indicator.....................................................................................................................................26
4.5.2 Work Head Lifting Mechanism e-CLIPS ....................................................................................26
4.6 Brake......................................................................................................................................27
4.6.1 Brake Trolley..............................................................................................................................27
5. Controls ...................................................................................................................28
5.1 Control panel..........................................................................................................................29
5.2 Electrical System....................................................................................................................32
5.3 Hydraulic System FC/FE........................................................................................................33
5.3.1 Hydraulic System e-CLIPS ........................................................................................................34
6. Transport and Parking .......................................................................................35
6.1 Preparing for Transport or Storage.........................................................................................35
6.2 Parking on the Track ..............................................................................................................36
6.3 Parking Off-Track ...................................................................................................................36
6.4 Storage...................................................................................................................................36
7. Installation on Track............................................................................................39
7.1 General...................................................................................................................................39
7.2 On/Off Tracking ......................................................................................................................40
7.3 EMERGENCY OPERATION - Off-tracking using handles .....................................................43
7.3.1 Lifting device not available.........................................................................................................43
7.3.2 Lifting equipment breakes down................................................................................................44
7.4 Weight distribution..................................................................................................................45
7.5 CoG Center of gravity.............................................................................................................48
7.6 Changing the Inclination.........................................................................................................49
7.7 Changing Direction of Operation............................................................................................50
7.8 Changing Rail Side of Operation............................................................................................52
8. Operation (FASTCLIP- Machine)...................................................................... 55
8.1 Clipping ..................................................................................................................................55
8.1.1 Settings Before Clipping ............................................................................................................55
8.2 Clipping Operation..................................................................................................................56
8.3 Sleeper Lifting Operation........................................................................................................57
8.4 De-clipping .............................................................................................................................58
8.4.1 Settings Before De-clipping .......................................................................................................58
8.4.2 De-clipping Operation................................................................................................................61
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8.5 Storing the shoes when not being used .................................................................................61
9. Workhead Fastclip Oset.................................................................................. 62
9.1 Offset workhead .....................................................................................................................62
9.2 Adjustment for clipping/de-clippingtool (offset).......................................................................62
10. Troubleshooting...................................................................................................63
10.1 Clips are being installed before sleeper is fully lifted .............................................................63
10.2 Clips are not being fully installed............................................................................................63
10.3 Clips are being over driven.....................................................................................................63
10.4 Clipping shoe rides over clip on one side ..............................................................................63
10.5 The tools are stuck to the rail .................................................................................................63
11. Warranty and Service ......................................................................................... 64
11.1 Warranty.................................................................................................................................64
11.2 Service ...................................................................................................................................64
12. Contact ....................................................................................................................64
13. Maintenance.......................................................................................................... 65
13.1 DenitionofMaintenanceTerms ...........................................................................................65
13.2 Categories of Work ................................................................................................................66
13.2.1 Scheduled Work .......................................................................................................................66
13.2.2 Arising Work .............................................................................................................................66
13.3 Remounting/Assembling ........................................................................................................66
13.4 Fasteners ...............................................................................................................................66
13.5 Maintenance and service .......................................................................................................68
13.5.1 Maintenance Supplies ...............................................................................................................68
13.5.2 Maintenance intervals................................................................................................................68
13.5.3 Job letter allocation....................................................................................................................68
13.5.4 Function code ............................................................................................................................69
13.5.5 Job code example......................................................................................................................69
13.5.6 Safety code................................................................................................................................69
13.5.7 Maintenance Schedule ..............................................................................................................70
13.6 Maintenance Job List .............................................................................................................72
CH01V Safety labels and warnings signs – Visual check .....................................................................72
CH02V Paint work – Visual check.........................................................................................................74
CH03V Frame – Visual check ...............................................................................................................75
CH04V Sign of leakage – Visual check.................................................................................................76
CH05C Abnormal sounds – Check........................................................................................................77
CH06C Tighten bolts – Check...............................................................................................................78
CH07L Lubrication, tool.........................................................................................................................79
REMARK: e-Clip too has no lubrication points/grease nipples. ...........................................................79
CH08C FE/FC tool – Check ..................................................................................................................80
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CH09C e-Clip tool – Check ...................................................................................................................81
CH10C Retention pins...........................................................................................................................82
CH11C Centre Lifting Point complete machine .....................................................................................83
CH12C Power unit Lifting Point.............................................................................................................84
CH13C Tool Lifting Point .......................................................................................................................85
CH14C Trolley Lifting Point ...................................................................................................................86
CH15L Trolley surface on slide bar .......................................................................................................87
EL01V Control panel .............................................................................................................................88
EL02V Light – Visual check...................................................................................................................89
EL03V Emergency stop button – Visual check .....................................................................................90
EL04T Emergency stop button – Test ...................................................................................................91
EL05V Electric cables – Visual check ...................................................................................................92
EL06E Battery – Examine .....................................................................................................................93
HY01V Hydraulic oil level – Visual check..............................................................................................94
HY02C Hydraulic cylinders and hoses – Check....................................................................................95
HY03V Hydraulic pump – Visual check.................................................................................................96
HY04RHydrauliclters–Check...........................................................................................................97
HY05C Hydraulic oil change ................................................................................................................98
HY06THydraulicowandpressure–Test. ........................................................................................99
EN01C Engine.....................................................................................................................................100
EN02V Engine mountings ...................................................................................................................101
WH01C Wheels – Check.....................................................................................................................102
WH02E Wheels – Examine.................................................................................................................103
Wheel examination record form ..........................................................................................................106
BR01T Brake function test .................................................................................................................107
BR02E Brake pads – Examine............................................................................................................108
Rail brake test form .............................................................................................................................109
MI01V Emergency equipment – Visual check.....................................................................................110
MI02CLogbook,Manuals,Certicates–Visualcheck ...................................................................... 111
MI03C Function check – Check ..........................................................................................................112
MI04W Washing ..................................................................................................................................113
A – exam check list..............................................................................................................................114
B – exam check list .............................................................................................................................115
C–exam check list ..............................................................................................................................116
C–exam check list ..............................................................................................................................117
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1. Review of maintenance plan
A nominated competent engineer identied by the owner should review the maintenance plan in this manual and its
logs (Exam list check list A-C), as a minimum, every 12 months and the records retained for audit purposes.
The review shall include assessment of frequency and content of each job description and of component failure in
this manual.
The review should be documented in written format and include decided actions upon the maintenance of the
vehicle in question. The “Exam check list” A-C at the end of this document is to be used.
Regular reviews of the performance of the vehicle, reviews of maintenance activities, changes of use or frequency
of use of the vehicle, and external information could all lead to changes in the plan.
Each change of the plan should be authorised by log a nominated competent engineer and where reasonably
practical the change should be agreed by the OEM. The amended plan needs to be re-certicated. It is
recommended that the plan is kept as a live document, with each change authorised by the competent engineer,
who should decide if the amendment is serious (and requires re-certication immediately) or whether several
changes can be bundled together and re-certicated at an annual review.
The users of the maintenance plan are encouraged to contribute to the review process.
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2. Introduction
2.1 General
The purpose of this manual is to provide the owner and its users with the essential knowledge for carrying out
routine maintenance procedures necessary for the proper working of the machine and for the purposes for which
it is intended. All the information contained in this manual must be READ and UNDERSTOOD before undertaking
any attempt to maintain the machine.
It is recommended that maintenance/overhaul is performed by qualied personnel from Pandrol AB or personnel
that have been trained by Pandrol AB. The manual referrers to a fully equipped CD200 IQ, some of the tools are
optional and this particular machine may miss a few of the features.
Read the safety instruction in the user manual and shut o󰀨 the machine before performing any maintenance. See
chapter “Start and Stop” in the operator´s manual
Warnings and safety precautions described in this document shall only be considered as a minimum. National
conditions, standards and regulations override conditions, standards and regulations described in this document.
Any adjustments or service on the machine only allowed to be done by qualied personnel that have read and
understood this manual and have had training and information from Pandrol AB.
A copy of this manual must be kept with the machine at all times as it provides essential maintenance and safety
information, and details the mandatory requirements for the general use of the machine.
In case of replacement of spare parts, always use Pandrol original spare parts to ensure that the machine full the
correct safety requirements at all times. Incorrect spare parts will a󰀨ect the warranty of the machine.
To ensure that correct oils and grease are being used, see chapter “Technical Specications” in the operator´s
manual for information of oil and grease specications, volumes and colour coding.
This manual is written according to the RIS-1530-PLT standard.
Training on how to use and work with the CD200IQ can be found on our YouTube channel, ”Training CD200IQ”.
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2.2 New version/manual
ISSUE PR NUMBER DATE BY COMMENTS REVIEWED
P01 N/A 05 -11-2 0 Lena Sohlin New manual
P02 02-12-20 Lena Sohlin Updated to Pandrol graphic
P03 11- 02-22 Lena Sohlin Uppdated with o󰀨set workhead FC
Authored by:
Lena Sohlin, Technical Communications O󰀩cer, Equipment & Control.
Reviewed by:
Approved by:
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2.3 Safety Actions Prior to Working on the CD200 IQ
• Prior to transportation, ensure that the pathway is free of obstructions or trip hazards.
• When lifting or carrying machinery or equipment, adhere to the permissible per-person lifting weight. It is the
responsibility of the operating company to ensure that the national safety regulations and guidelines of the
trade associations in the respective countries are observed. The values stated in the warning notices of these
operating instructions relate to regulations in United Kingdom.
• Ensure that a risk assessment has been carried out and that the following aspects with regard to operators and
the transport task have been considered: – Frequency of transport – Age – Gender – Operator’s state of health
– Uneven ooring – Poorly lit worksites – Bad weather – Working under time pressure – etc.
• Observe the relevant guidelines on lifting and transporting heavy machinery or equipment.
• Mechanical aids to lifting are always the preferred method of handling where possible, e.g. hoists, tail lift, rail
trolleys et
• Your Safety and the persons who work with you are within your responsibility.
• Read and understand all safety regulations and warnings stated both in the operator manual and in this manual
before any installation, operating or performing maintenance on this machine.
• Locate the emergency stop button before installation, operating or performing maintenance on this machine.
• Only qualied personnel are permitted to operate the machine during operation.
• The machine is never to be used as a transport vehicle for personnel or equipment.
• The machine is not to be used to recover other vehicles or equipment.
• Make sure that no unauthorized persons are located within the operating area during installation, use or
maintenance.
• Safety regulations regarding authorized personnel within the operating area of the CD200 IQ are valid for this
attachment.
• Improper operation and maintenance of this equipment can be dangerous and could result in personnel injury.
• Use standards and regulations, accident prevention regulations and regulations concerning special ambient
conditions (e.g. areas potentially endangered by explosive materials, heavy pollution or corrosive inuences).
• It is of great importance that all service, component replacements or other operations in the electronic or
hydraulic systems are accomplished by Qualied Personnel only. And that only original spare parts are being
used
• The use of solvents as cleaning agents and the use of lubricants can involve health and/or safety hazards.
The manufacturers of the solvents and lubricants should be contacted for safety data. The recommended
precautions and procedures of the manufacturers should be followed.
• Personal protection clothing and eye protection must be worn when undertaking work. Read chapter 2.6 in this
manual for detailed information of protection clothing.
• When placing CD200IQ on track, choose a suitable place with as little interfering obstacles and with as rm and
at ground as possible. If the permissible per-person lifting weight is exceeded when lifting or carrying, there is
a risk of injuring muscles, tendons, joints or bones.
• Ensure that the road to the workplace is safe and free from interfering obstacles to avoid accidents.
• The modules should only be manually handled in an emergency situation. Always use the handles
to lift the modules. Always use two hands and address the modules symmetrically. Do not twist the spine when
handling. Do not carry any of the modules more than 3 meters without a rest, or without using a mechanical aid.
Contact your Health and Safety Advisor for more information.
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Figure 1. Safety equipment
Item Description
1Emergency stop button
2.3.1 Safety Equipment
The machine is to be equipped with safety equipment according to national requirements.
Text within brackets ( ) refers to number in gure unless otherwise specied.
The machine is equipped with one emergency stop button (1).
2.3.2 Control System
The control system of the CD200 IQ is congured to avoid simultaneous operations that could cause damage to
the vehicle or equipment or injury of personnel.
1
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2.4 Safety warnings
2.4.1 Moving Parts
WARNING! – Risk of crushing
During operation, parts of the machine are moving. Moving parts can cause serious personal injury.
To avoid accidents, follow the guideline below:
1. Keep away from the machine and moving parts when operating the machine.
2.4.2 Pressurised Hydraulic Oil
WARNING – Pressurised hydraulic oil
Hydraulic oil under high pressure is present in the hydraulic system. Fluids under high pressure are
dangerous and can cause serious personal.
To avoid accidents, follow the guidelines below:
1. Always shut o󰀨 the engine before carrying out any maintenance work. See chapter “Start and stop” in the
operator´s manual.
2. Always wear appropriate personal-protection according to chapter 2.6 in this manual.
2.4.3 Live Current
DANGER! – Live current
High voltage live current is very dangerous and can cause serious injury or death of a person. Contact
with electric parts can damage the equipment if live current is present.
Always ensure that there is no live current present in the power lines or the third rail!
2.4.4 Vehicle in Operation
DANGER – Machine in operation
Special precautions must be taken to ensure that operation of the machine will not result in severe
personal injury and/or damage to the equipment.
To avoid accidents, make sure that no unauthorized personnel are within 5 meters of the machine when
operation is started.
2.4.5 Danger due to unergonomic operation
WARNING – With some activities there is a risk of injuring muscles, tendons, joints or bones if the
necessary caution is not exercised with the controls. Avoid adverse movements and poor posture. Avoid
static postures of the thumb and hand when using the controls.
2.4.6 Danger due to manual handling
WARNING - To decrease the footprint of the machine on the transportation vehicle the trolley can be
manually handled and then put on track and the rest of the machine put on top of it using a crane/hoist.
This is the only permitted manual handling in the normal course of events. Alternatively it can be left on
the machine and it can all be mechanically handled.
In an emergency the machine could be manhandled o󰀨 the track as a whole unit (poerpack/tool) by 8
people.
In the event of lifting equipment failure ONLY it can be broken down into modules.
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2.5 Safety Conditions
Safety Condition “Isolated” SCI
• Machine secure by brake.
• Main engine and emergency recovery engine stopped and starter key removed.
• Isolate battery.
• Allow engine to cool.
Safety Condition “Braked” SCB
• Machine secured by brake.
• Main engine and emergency recovery engine stopped and starter key removed.
Safety Condition (Engine) “Running” SCR
• Machine secured by parking brake.
• The engine may be running to meet the requirements of a particular job, or there is no safety risk when doing
the job while an engine is running.
• Place barriers and signs to keep unauthorized persons away from the working area.
Safety Condition “Moving” SCM
• Machine moving to meet requirements of job, or liable to move.
• Ensure that unauthorized personnel are kept away from the machine.
Safety Check after Completing an Examination
• Check that the brake is applied.
• Check that all access panels and safety catches/clips are secured.
• Ensure that all tools and work items have been removed.
• Remove all portable containers of inammable uids and gases from the machine.
• Remove any tags used during examinations.
2.6 Personal Protective Equipment (PPE)
Items of PPE provided for maintenance tasks must be worn as appropriate. These include:
• Safety Boots
• Hard Hats
• Safety Glasses
2.4.7 Danger due to noise
WARNING – Risk of permanent damage, particularly to hearing, if the user does not continuously wear
suitable hearing protection. Wear hearing protection. See noice data in section 3.3.
2.4.8 Danger due to vibration
WARNING – The transmission of vibrations to the human body is harmful to health. Wear padded gloves.
Include other vibration-free activities with mainly vigorous use of the muscles during the work process.
See vibration data in section 3.3.
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2.7 Battery Precautions
• Maintenance tasks or repairs on batteries must NOT be carried out when the battery is on charge or being
discharged. Before commencing any work on the batteries, ensure that the power has been switched OFF and
that the battery is ISOLATED and not being charged.
• The gases generated by a battery on charge are highly inammable. Keep ames away from batteries. Do not
smoke in the vicinity of batteries. Where a battery is found to be or is suspected to be overheated, extreme
caution should be taken to prevent ignition and ample time must be allowed for the dispersal of the gases.
• Metal parts of a battery are LIVE. Use insulated spanners on battery connections. Never place tools or metal
objects on the batteries.
• To avoid short circuits when removing the battery, cables in the battery box should be tied back and insulated
after being disconnected.
• Take care to keep electrolyte away from eyes, skin and clothing. Protective clothing and goggles must be worn
during ALL battery repairs.
• If electrolyte enters the eyes it should be washed out immediately with the specied irrigation uid using either
an eye sachet or a bottle with an eye irrigator bath. For skin burns the a󰀨ected area should be immediately
washed with copious quantities of clean running water. In all cases, immediate medical attention must be
obtained and medical sta󰀨 informed that battery electrolyte is concerned.
• Clothing soaked with electrolyte must be removed immediately.
• Only pure distilled or de-ionised water may be used for topping up battery cells.
• Ensure that all cables used for battery charging are maintained in good condition. When in use, they MUST be
positioned so that they do not present a danger to personnel or damage cables and equipment.
• Disposal of electrolyte must be strictly in accordance with the Local arrangements made between the Depot
concerned and the Local Government Authority.
2.8 Remedial Work
• Equipment repaired or changed must be tested for correct operation after tting to the vehicle.
• All work shall be carried out in accordance with the job descriptions in this schedule, supplemented by the base
machine manuals.
• Only material called up on approved drawings, parts lists and specications shall be used for repairing
machines. Where equipment is to be tested following repair, this shall be carried out using the authorized test
equipment provided.
• Equipment removed for repair must be protected against damage and handled with care.
• Following any reportable incident or accident involving the machine a detailed examination must be carried
out around the damaged or suspected damaged area. Testing of brakes, and lifting of vehicles, together
with gauging of axles and wheels shall be carried out as appropriate or called for by the specialist engineer
appointed to investigate the incident. Any tests/checks called for shall be carried out in accordance with the
appropriate job description in this schedule and all details recorded.
• If any components on the following systems have been disturbed, a functional test MUST be carried out on the
relevant system AFTER ALL work is completed and BEFORE the unit is returned to service:
-Braking Equipment
-Rail Guidance
• Gloves
• Ear defenders
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2.9 Minimum Facilities
Clean, dry, covered accommodation for dealing with wheel set, bearings, mechanical hydraulic and electrical
components etc.
• Adequate illumination for inspection of components and under frames.
• Cleaning facilities which will not cause damage to the components.
• Jacking facilities for raising the machine.
• Handling facilities for removal and retting of components such as engines.
• Protection from the weather of vulnerable areas of the vehicles and its components.
• Any specic requirements additional to those listed are identied in the applicable job description.
• A suitable length of straight level rail track for carrying out brake tests.
2.10Competence
Sta󰀨 competence
Work on the CD200 IQ machine is only to be carried out by qualied personnel, well-informed and educated in
general railway workmanship and specically in the conditions, standards and regulations on specic rail track.
The machine may only be used for its specied purpose and only on specied rail types.
In order to carry out this maintenance plan in a manner that will achieve the required safety and quality, the
following minimum level of competence required is:
• For all activities the person leading the task must be able to follow and carry out the instruction detailed in this
document.
• All Safety Critical Work must be carried out by persons competent in accordance with:
1. ORR Railway safety publication 1 “Developing and Maintaining sta󰀨 competence” March 2007.
2. Duty holders safety critical work competence management system
3. The railways and other guided transport system (safety) Regulations
4. Sta󰀨 undertaking this work must have been trained to handle the CD200 IQ
2.11 Technical Data
Hydraulic system Hydraulic oil ow
Hydraulic oil pressure
17 l/min
215 bar
Length 2177 mm
Height 1173 mm
Width 2138 mm
Total weight with tools for clipping and declipping Pandrol FASTCLIP 254 kg
Total weight with tools for clipping and declipping Pandrol e-CLIP 272 kg
Weight Power pack 103 kg
Weight Trolley 54 kg
Weight FC tool 97 kg
Weight e-Clip tool 115 kg
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3. General Description
3.1 Intended Use
The Clip Driver CD200 IQ is designed and manufactured for clipping and de-clipping PANDROL FASTCLIP and
FASTCLIP FE, or PANDROL E-CLIP (depending on how the machine is equipped). Switching from clipping to de-
clipping is easy since the Clip Driver CD200 IQ uses the same head for both clipping and de-clipping and it is also
easy to setup for di󰀨erent rail gauges and inclinations. Choose the type of tool in the control panel (2).
The Clip Driver CD200 IQ is rapid and easy to use and it is ergonomically operated by one single operator. The
Clip Driver CD200 IQ can clip on both rails by sliding the unit from one side to the other. The clipping capacity is up
to 30 sleepers per minute. The CD200 IQ can be separated into 3 pieces.
3.2 Main Components
Figure 2.
Figure 3.
Item Description Item Description
(1) Height adjustable handlebar (4) Trolley unit
(2) Control panel (5) Main unit
(3) Work head FC/FE (6) e-clip workhead
Table 1
* Please note that the machine pictured above may be tted with extra equipment. Pandrol AB reserves the right to
change any technical details without prior notice.
Figure 4. e-clip workhead
1
2
34
5
6
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3.3 Technical Specications
CD200 IQ
Fastclip 5014300
e-Clip 5014699
(Honda)
Fastclip 5014853
(Briggs & Stratton)
Measurements Length 2202 mm
Height fastclip 1142 mm / e-CLIP 1103 mm
Width 2111 mm
Weight Power pack 103 kg
Weight Trolley 54 kg
Weight Tool, Fastclip 97 kg
Weight Tool, e-CLIP 115 kg
Performance Track gauge 1067-1600 mm
No of clips being installed/extracted at the same time, 2 clips per cycle
Capacity: Fastclip (up to) 30 sleepers/min / e-CLIP (up to) 10 sleepers/min
Engine Manufacturer Honda Briggs & Stratton
Model GX 270 XR1450 / 19N1
Type Air-cooled, 4-stroke single
cylinder, overhead camshaft
Air-cooled, 4-stroke single cylinder,
overhead camshaft
Power 5,1 kW @ 3600 rpm -
Max gross torque - 19,77 Nm @2600 rpm
Fuel Automotive gasoline (unleaded) Automotive gasoline (unleaded)
Fuel tank capacity 5,3 litre 5,3 litre
Electronics Voltage 12 volt DC
Ground Negative
Hydraulics Pump Gear pump
Max ow 17 l/min
Max pressure 120 bar / Boost 215 bar
Hydraulic tank volume 8-9 litre
Noise data Noise level, idle running 69 dB (A)
Noise level, full speed 91 dB (A)
Vibration data Clipping 4,31 m/s²
De-clipping 4,65 m/s²
Maximum travelling speed 3 mph
Maximum working speed 0,5 mph
Maximum travelling speed through S&C 3 mph
Maximum travelling speed through raised check rails 3 mph
Maximum working cant 150 mm
Maximum working gradient 1:25
Minimum radius 80 m
Maximum ON/OFF track gradient 1:25
Maximum ON/OFF track cant 100 mm
May be used under LIVE overhead lines Yes
May travel on LIVE 3 or 4 rail lines No
May be used on isolated 4/4 rail lines See ECC
May be used adjacent to running line Yes
Not permitted outside of a possession
Table 2
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3.4 Drawings Fastclip
1142 mm
2202 mm
2111 mm
1410 mm (gauge 1435)
Figure 5.
Figure 6.
Figure 7.
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AA
3.5 Plant gauge Fastclip
3.6 W6a gauge Fastclip
A
A
Figure 8.
Figure 9.
Figure 10.
Figure 11.
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3.7 Drawings e-CLIP
1103 mm
2111 mm
1410 mm (gauge 1435)
2202 mm
Figure 12.
Figure 13.
Figure 14.
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3.8 Plant gauge e-CLIP
3.9 W6a gauge e-CLIP
A
A
AA
Figure 15.
Figure 16.
Figure 17.
Figure 18.
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