Panduit PLA-100 User manual

Rev. 02 1 / 2021
PLA-100
PD29768A01
Rev. 02
Jan. 2021
PANDUIT LABEL APPLICATOR SYSTEM
OPERATION MANUAL
© Panduit Corp. 2020
Original Instructions
This manual contains instructions for the following:
PLA-100, PLA-H100, PLA-R, and PLA-S
Label Applicator System
WARNING
•TO REDUCE THE RISK OF INJURY,
USER MUST READ INSTRUCTION
MANUAL
Email:
[e-mail]
EU Website:
www.panduit.com/emea
EU Email:
emeatoolservicecent[email protected]
www.panduit.com
For Technical Support
USA & Canada: 1-866-871-4571
Latin America: [phone]
Europe: [phone]
Asia Pacific Region: 65-6379-6700
Japan: 81-3-6863-6060

© Panduit Corp. 2020
PLA-100, PLA-H100
Rev. 02 1 / 2021
Page 1of 34
Contents
1: INTRODUCTION ................................................................................................................... 3
2: SYSTEM SPECIFICATIONS.................................................................................................. 3
2A: PLA-H100 Applicator Head .............................................................................................. 5
2B: PLA-100 Benchtop Label Applicator................................................................................. 5
2C: PLA-T100X2400 Pressure Sensitive Adhesive Tether ..................................................... 6
2D: PLA-R Label Rewinder..................................................................................................... 6
2E: PLA-S English Unit Retractable Scale.............................................................................. 6
2F: PLA-SP Empty Media Spool............................................................................................. 7
2G: RMEH1BL-PLA 1” Ribbon Label media match 520ft long for TDP43ME.......................... 7
2H: RHEH1BL-PLA 1” Ribbon with typical length for TDP43HE Printer.................................. 7
3: GENERAL POWER TOOL SAFETY WARNINGS.................................................................. 8
3A: Work Area Safety .................................................................................................. 8
3B: Electrical Safety..................................................................................................... 8
3C: Personal Safety..................................................................................................... 9
3D: Stationary Tool Use and Care ............................................................................... 9
3E: Service and Warranty ...........................................................................................10
4: SAFETY PRACTICES ADDENDUM .....................................................................................10
4A: General Safety Practices ......................................................................................10
4B: Electrical Safety Practices ....................................................................................10
4C: Operational Safety Practices ................................................................................10
5: FCC EMISSION CLASSIFICATIONS....................................................................................11
6: TECHNICAL SPECIFICATIONS ...........................................................................................11
6A: Electrical Specifications...................................................................................................11
6B: Noise Emission ...............................................................................................................12
6C: Environmental.................................................................................................................12
7: PACKING LIST .....................................................................................................................12
7A: PLA-100..........................................................................................................................12
7B: PLA-H100 .......................................................................................................................13

© Panduit Corp. 2020
PLA-100, PLA-H100
Rev. 02 1 / 2021
Page 2of 34
8: MEDIA SETUP......................................................................................................................13
9: INSTALLING THE APPLICATOR HEAD...............................................................................13
10: INSTALLING THE MEDIA...................................................................................................16
11: OPERATION/APPLICATION...............................................................................................21
12: USER INTERFACE AND ERROR DESCRIPTIONS…………………………………………...23
12A: Applicator Head Error Troubleshooting..........................................................................24
12B: Peel and Present Error Troubleshooting........................................................................24
12C: Take-Up Error Troubleshooting.....................................................................................25
12D: Media Detect Error Troubleshooting..............................................................................26
12E: Media Error Troubleshooting .........................................................................................26
12F: Non- Indicated Errors/Failures Troubleshooting.............................................................26
13: WEB BROWSER INTERFACE ...........................................................................................27
13A: Status Via PC................................................................................................................27
13B: Connecting to the PLA System......................................................................................27
13C: Network.........................................................................................................................29
13D: Device Name ................................................................................................................29
13E: Network Settings ...........................................................................................................30
13F: WEB Browser Settings ..................................................................................................31
14: GENERAL MAINTENANCE ................................................................................................33
14A: CLEANING DEVICE......................................................................................................33

© Panduit Corp. 2020
PLA-100, PLA-H100
Rev. 02 1 / 2021
Page 3of 34
1: INTRODUCTION
The following are the instructions to setup and operate the Panduit Label Applicator Systems. The Panduit
Label Applicator System developed by Panduit Corporation provides customers with a means to apply
Panduit self-laminated labels to both rigid and flexible cables for high volume wire harnessing applications.
CAUTION: SAFETY GLASSES WITH SIDE SHIELDS MUST BE WORN AT ALL TIMES DURING
THE OPERATION, MAINTENANCE OR ADJUSTMENT OF THE LABEL APPLICATOR.
CAUTION: ELECTROSTATIC SENSITIVE DEVICE. DO NOT OPEN OR HANDLE EXCEPT AT A
STATIC FREE WORKSTATION.
2: SYSTEM SPECIFICATIONS
The Panduit Label Applicator System consists the following units: the self-laminating labels are available in
reels up to 4000 pcs.
1. PLA-100 Benchtop Label Applicator
2. PLA-H100 Applicator Head
3. PLA-T100X2400 Pressure Sensitive Adhesive Tether
4. PLA-R Label Rewinder
5. PLA-S English Unit Retractable Scale
6. PLA-SP Empty Media Spool
Refer to panduit.com for compatible printers, labels and thermal transfer ribbons
NOTE: Any substitutions may cause serious damage to the system and/or injury to the operator.

© Panduit Corp. 2020
PLA-100, PLA-H100
Rev. 02 1 / 2021
Page 4of 34
SYMBOL
EXPLANATION
Warning: Hazardous Voltage
Disconnect power before servicing
Warning: Moving Parts
Warning: Wear Safety Glasses
Caution
WEEE Compliance
Read the Manual
VAC
FUSE

© Panduit Corp. 2020
PLA-100, PLA-H100
Rev. 02 1 / 2021
Page 5of 34
2A: PLA-H100 Applicator Head
The Applicator Head is electrically powered and controlled by the PLA Dispenser. Designed for easy
operation, replaceability and lightweight.
NOTE: This unit supports labeling of common electrical wires and data communication cables ranging from
.120" to .480" in diameter. Certain cable and jacket types may reduce label adherence. Verify label
wrap quality prior to production implementation for a given wire/cable.
Figure 1
2B: PLA-100 Benchtop Label Applicator
The Benchtop Label Applicator is a dispenser that controls the wrapper head operation. The dispenser has
an electronic display that provides information to users to identify errors to reduce downtime. The dispenser
user interface includes a single button that can be used to reset errors.
Figure 2

© Panduit Corp. 2020
PLA-100, PLA-H100
Rev. 02 1 / 2021
Page 6of 34
2C: PLA-T100X2400 Pressure Sensitive Adhesive Tether
The Pressure Sensitive Adhesive Tether is used at the beginning or end of a reel of media to avoid the usage
of labels when loading the applicator system. The Tether can also be used to separate customer jobs by
connecting a variety of pre-printed strips of media.
Figure 3
2D: PLA-R Label Rewinder
The Label Rewinder is used to prepare the pre-printed media for use on the label applicator allowing rewind
of pre-printed media onto a new spool. Please see PLA-R manual for additional operational information.
Figure 4
2E: PLA-S English Unit Retractable Scale
The Retractable Scale is used as an aid to customers applying labels in a repeatable and accurate manner
from the connector end.
Figure 5

© Panduit Corp. 2020
PLA-100, PLA-H100
Rev. 02 1 / 2021
Page 7of 34
2F: PLA-SP Empty Media Spool
Figure 6
2G: RMEH1BL-PLA 1” Ribbon Label media match 520ft long for TDP43ME
Figure 7
2H: RHEH1BL-PLA 1” Ribbon with typical length for TDP43HE Printer
Figure 8

© Panduit Corp. 2020
PLA-100, PLA-H100
Rev. 02 1 / 2021
Page 8of 34
3: GENERAL POWER TOOL SAFETY WARNINGS
The PLA System is electrically operated and electronically controlled. Therefore, certain safety practices
must be followed.
WARNING
•Read all safety warning and all instructions. Failure to follow the warnings and
instructions may result in electric shock, fire, and/or serious injury.
•Save all warnings and instructions for future reference.
•The term “stationary tool” in the warnings refers to your main-operated (corded)
electronic tool or battery-operated (cordless) stationary tool.
3A: Work Area Safety
1 Keep work area clean and well lit. Cluttered or dark areas invite accidents.
2 DO NOT OPERATE ELECTRONIC TOOLS IN EXPLOSIVE ATMOSPHERES, SUCH AS
IN THE PRESENCE OF FLAMMABLE LIQUIDS, GASES OR DUST. Powered tools create
sparks which may ignite the dust or fumes. Provide adequate ventilation around the product.
3 KEEP CHILDREN AND BYSTANDERS AWAY WHILE OPERATING A POWERED
TOOL. Distractions can cause you to lose control.
3B: Electrical Safety
1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not
use any adapter plugs with earthed (grounded) stationary tools. Unmodified plugs
and matching outlets will reduce risk of electric shock.
2. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators,
ranges and refrigerators. There is an increased risk of electric shock if your body is
earthed or grounded.
3. DO NOT EXPOSE POWER TOOLS TO RAIN OR WET CONDITIONS. Water entering a
stationary tool will increase the risk of electric shock.
4. DO NOT abuse the cord. Never use the cord for carrying, pulling, or unplugging the
stationary tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
5. When operating a stationary tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
6. If operating a stationary tool in a damp location is unavoidable, use a residual
current device (RCD) protected supply. Use of an RCD reduces the risk of electric
shock. NOTE: The term “residual current device (RCD)” may be replaced by the term
“ground fault circuit interrupter (GFCI)” or “earth leakage circuit breaker (ELCB)”.
7. Only operate the Panduit Label Applicator System in a clean, dry, indoor
environment
8. This unit includes a protective earthing design and has been testing per IEC 60601-1.

© Panduit Corp. 2020
PLA-100, PLA-H100
Rev. 02 1 / 2021
Page 9of 34
3C: Personal Safety
1. STAY ALERT, watch what you are doing and use common sense when operating a
stationary tool. Do not use a stationary tool while you are tired or under the
influence of drugs, alcohol, or medication. A moment of inattention while operating
stationary tools may result in serious personal injury.
2. Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personal injuries.
3. Prevent unintentional starting. Ensure the switch is in the off-position before
connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying stationary tools with your finger on the switch or energizing stationary tools that
have the switch on invites accidents.
4. Remove any adjusting key or wrench before turning the stationary tool on. A wrench
or a key left attached to a rotating part of the stationary tool may result in personal injury.
5. Do not overreach. Keep proper footing and balance at all times. This enables better
control of the stationary tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing, and
gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in
moving parts.
7. If devices are provided for the connection of dust extraction and collection facilities,
ensure these are connected and properly used. Use of dust collection can reduce dust-
related hazards.
8. Hearing protection is recommended to be worn during operation of tool.
3D: Stationary Tool Use and Care
1. Do not force the tool. Use the correct stationary tool for your application.
The correct stationary tool will do the job better and safer at the rate for which it was
designed.
2. Do not use the tool if the switch does not turn it on and off. Any stationary tool that
cannot be controlled with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source and/or the battery pack from the tool
before making any adjustments, changing accessories, or storing tools. Such
preventive safety measures reduce the risk of starting the stationary tool accidentally.
4. Store idle tools out of the reach of children and do not allow persons unfamiliar with
the stationary tool or these instructions to operate the tool.Powered tools are
dangerous in the hands of untrained users.
5. Maintain tools. Check for misalignment or binding of moving parts, breakage of
parts and any other condition that may affect the stationary tool’s operation. If
damaged, have the tool repaired before use. Many accidents are caused by poorly
maintained stationary tools.
6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
7. Use the tool, accessories and tool bits, etc. in accordance with these instructions,
considering the working conditions and the work to be performed. Use of the tool for
operations different from those intended could result in a hazardous situation.

© Panduit Corp. 2020
PLA-100, PLA-H100
Rev. 02 1 / 2021
Page 10 of 34
3E: Service and Warranty
1. Product Registration and Warranty (Visit www.panduit.com)
•Path: Support/Product Registration
•Path: Support/Download Center/Limited Product Warranty
2. For Service: Have the tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that the safety of the tool is maintained.
Contact Panduit Electrical Products Division at the following locations:
Panduit Electrical Products Division (USA)
16530 W. 163rd Street
Lockport, IL 60441
1-800-777-3300
Panduit EMEA Service Center (EUR)
EMEA Tool Service Center
Bedrijvenpark Twente 360
7602 KL Almelo
tel + 31 546 580 451
4: SAFETY PRACTICES ADDENDUM
4A: General Safety Practices
1. Panduit Corp. recommends the tool be used with all installed safety features.
Customer assumes all liability for injury that could result from improper use of this
tool and responsibility for all necessary training to ensure safe operation of this
tool.
2. To prevent unintentional injury, DO NOT place the Panduit Label Applicator System
where a ladder is required for access.
•For installation and use by trained personnel only
•If any damage to the product is apparent or suspected, do not use the product. refer
product to qualified service personnel
•FCC Warning: changes or modifications to the product could void the user’s authority to
operate the product
4B: Electrical Safety Practices
NOTE: KEEP AWAY FROM LIVE CIRCUITS
1. Operating personnel must use caution when opening cover
2. Replacement of components and internal adjustments must be made by qualified
maintenance personnel
3. Disconnect power cable when replacing components
4. Dangerous voltages may exist even with the power cable removed
5. To avoid injuries, always disconnect power and discharge circuits by grounding before
touching circuitry
6. Input connection to the product must remain accessible as a disconnect device
7. DO NOT work on the product; connect or disconnect cables during periods of lightning
8. Provide wiring per national and local electrical codes
4C: Operational Safety Practices
1. DO NOT attempt to operate with cover open.

© Panduit Corp. 2020
PLA-100, PLA-H100
Rev. 02 1 / 2021
Page 11 of 34
2. DO NOT operate near anyone's face.
3. DO NOT operate without a wire bundle present on the convey.
4. ONLY OPERATE THE PANDUIT LABEL APPLICATOR SYSTEM IN A CLEAN, DRY, INDOOR
ENVIRIONMENT
5: FCC EMISSION CLASSIFICATIONS
USA FCC Emissions for Class B
This device complies with part 15 of the FCC Rules.
Operation is subject to the following two conditions: (1) this device may not cause harmful interference,
and (2) this device must accept any interference received, including interference that may cause
undesirable operation.
Canadian Emissions for Class B
This Class “B” digital apparatus meets all requirements of the Canadian Interference Causing Equipment
Regulations.
Cet appareil numérique de la classe “B” respecte toutes les exigencies du Règlement sur le matériel
brouilleur du Canada.
European Emissions Warning for Class B
Product is not intended for use in a residential environment. Use of this product in residential areas may
cause electromagnetic interference.
The information contained in this manual is based on our experience to date and is believed to be
reliable. It is intended as a guide for use by persons having technical skill at their own discretion and
risk. We do not guarantee favorable results or assume any liability in connection with its use.
Dimensions contained herein are for reference purposes only. For specific dimensional requirements
consult the factory. This publication is not to be taken as a license to operate under, or a
recommendation to infringe any existing patents.
6: TECHNICAL SPECIFICATIONS
6A: Electrical Specifications
ITEM
MODEL
DESCRIPTION
Line Voltage (PDM Dispenser)
All
100 / 115 / 230 V (50/60 Hz)
Power
All
200 W
Phase
All
Single Phase
Line Fuse(s)
All
F1 2.5 A, 250VAC (1) –Line Power
F2 2.5 A, 250VAC (1) –Neutral Power
Panduit Part Number (for both fuses): CA29756B01
Power to Wrapper Head
All
Logic -- 5 V 0.50 mA
Note: This unit includes a protective earthing design and has been testing per IEC 60601-1. and EMI/RFI filters
however, it is possible that infrequent electrical phenomena may cause tool function to be temporarily interrupted. This
interruption can be corrected by turning the tool "off" (removing the label if necessary), and then back "on" again.

© Panduit Corp. 2020
PLA-100, PLA-H100
Rev. 02 1 / 2021
Page 12 of 34
6B: Noise Emission
The noise emission, measured in accordance with EN620745-1: 2009
Measured sound power level
64dBA
6C: Environmental
When storing and transporting an unused unit, please take care to use the original packaging.
Operational Temperature and Humidity
+15C(+56F) to +30C(+86F) Max 50% RH
Non-Condensing
Storage / Transportation Temperature and
Humidity
-40C(-40F) to +70C (+158F) Max 90%
RH
Non-Condensing
NOTE: Any substitution for non-Panduit media or tether may cause serious damage to the system.
7: PACKING LIST
Figure 9: Benchtop Label Applicator
Figure 9A: PLA-100 Dispenser Figure 9B: PLA-H100 Applicator Head
7A: PLA-100
1. PLA-100: Dispenser (1) See Figure 9A
2. CAT-12182A-PC: Power Cable (1)
3. PLA-S: Scale (1)
4. 00129ELT: Applicator Head Cable (1)
5. Product Manual PD29768A01
6. UTPSP7BUY: Category 6, UTP patch cord with TX6™ PLUS Modular Plugs on each end.
Blue, 7 ft. (1)
7. V00006AH: (2) Thumb Screw 8-32 x 1/4”

© Panduit Corp. 2020
PLA-100, PLA-H100
Rev. 02 1 / 2021
Page 13 of 34
7B: PLA-H100
1. PLA-H100: Applicator Head (1) See Figure 9B
2. 00129EOO: Applicator Head Spyder Coupler (1)
The Benchtop Label Applicator primary components are shown and labeled in Figure 10 for
reference throughout this guide.
Figure 10: Benchtop Label Applicator Mechanisms and Components
8: MEDIA SETUP
Labels are printed in bulk and wound onto the label spool with the labels facing outward prior to
installation on the Benchtop Label Applicator.
Figure 11:
9: INSTALLING THE APPLICATOR HEAD
Power must be off when installing the Applicator Head onto the Dispenser. Ensure that the drive
coupling spacer is in place in the Dispenser. Align the Applicator Head using the base plate shoulder
Applicator Head
Pre-Printed
Labels
Peel Plate
Take-up Spool
User Interface
Dispenser
Applicator Head Cable
Customer Print
Direction
Media Length
Selector

© Panduit Corp. 2020
PLA-100, PLA-H100
Rev. 02 1 / 2021
Page 14 of 34
bolts and then engage the drive coupler on the PLA-100 with the coupler on the PLA-H100. Secure
the PLA-H100 to the base plate with (2) 8-32 x 1/4” screws. Hand Tighten. Secure the applicator head
cable as seen in figure 10.
Figure 14A: Media Handling Components
Pre-Printed Label
Spool
Unwind Spindle
Media Length
Selector
Take-up Spool
Applicator Drive
Coupling
Label
Presented for
Application
Adhesive side
up
Peeling
Plate
Labels side on
Bottom Liner
Guide
Rollers
Figure 12: PLA-100
Drive
Coupling
Shoulder Bolts
#8-32 Screws
and Thumb Caps
Figure 13: PLA-H100
Drive
Coupling
with
Spider
Coupler
Align with
Shoulder
Bolts here

© Panduit Corp. 2020
PLA-100, PLA-H100
Rev. 02 1 / 2021
Page 15 of 34
Figure 14B: Take-Up Spool Components
Cap
Shaft with Spring
Loaded Ball Lock
Slot (4 places)
Figure 14C: Media Length Selector
Selector Handle
Label Length
Setting
Handle

© Panduit Corp. 2020
PLA-100, PLA-H100
Rev. 02 1 / 2021
Page 16 of 34
10: INSTALLING THE MEDIA
1. The pre-printed label spool is loaded onto the unwind spindle of the unit.
NOTE: Rewound media must not exceed the diameter of the media spool.
2. There are 7 positions on the media length selector as shown in Figure 14C above. Adjust the
selector to the appropriate position based upon the media installed. Ensure that the position
is fully seated and locked.
3. Use the handle to remove the Take-Up spool Cap expose the shaft.
Figure 15: Media Path
Figure 16

© Panduit Corp. 2020
PLA-100, PLA-H100
Rev. 02 1 / 2021
Page 17 of 34
4. Remove one 24” Panduit Tether from the supplied spool.
5. Peel off 1 inch of the pre-cut liner from one end of the Panduit Tether and attach it to the liner
side of the labels which has the Panduit logo.
Figure 17
Figure 18
Figure 19

© Panduit Corp. 2020
PLA-100, PLA-H100
Rev. 02 1 / 2021
Page 18 of 34
6. Load the media onto the unwind spindle and Route the tether and labels around the Guide
Rollers and under the Peeling Plate as depicted in Figures 19 and 20.
With the free end of the tether, create a loop approximately 1 inch in diameter by adhering the tether
to itself.
Image Place Holder
Figure 20
Figure 21
Figure 22

© Panduit Corp. 2020
PLA-100, PLA-H100
Rev. 02 1 / 2021
Page 19 of 34
7. Slide the loop formed with the end of the Tether over the shaft of the Take-up Spool.
8. While re-attaching the take-up spool cap and thread the tether thru one of the slots and secure
the Take-up Spool cap against the spring-loaded locking ball on the shaft.
Figure 23
Figure 24