Parkside PDSS 16 A1 User manual

AIR DIE GRINDER SET PDSS 16 A1
DRUCKLUFT-STABSCHLEIFER-SET
Originalbetriebsanleitung
IAN 327359_1904
AIR DIE GRINDER SET
Translation of the original instructions

GB/IE/NI Translation of the original instructions Page 1
DE/AT/CH Originalbetriebsanleitung Seite 27
Before reading, unfold the page containing the illustrations and familiarise
yourself with all functions of the device.
Klappen Sie vor dem Lesen die Seite mit den Abbildungen aus und machen
Sie sich anschließend mit allen Funktionen des Gerätes vertraut.

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Contents
Introduction...................................3
Intended use..........................................3
Features .............................................4
Package contents ......................................5
Technical data ........................................5
General safety instructions forcompressed air tools .7
Hazards caused by flying parts ...........................8
Hazards caused by entanglement .........................8
Hazards during operation ...............................9
Hazards caused by repetitive movements ..................10
Hazards caused by accessories..........................10
Hazards in the workplace ..............................11
Hazards caused by dust and vapours .....................12
Hazards caused by noise...............................13
Hazards caused by vibrations ...........................13
Additional safety instructions ............................14
Additional safety notices ...............................15
Before use ...................................16
Lubrication ..........................................16
Refilling oil ..........................................16
Connecting to a compressed air source....................17
Operation ...................................18
Changing/inserting the tool/collet chuck. . . . . . . . . . . . . . . . . . . 18
Switching on and off ..................................18
Maintenance and cleaning......................19

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Troubleshooting ..............................20
Disposal.....................................21
Kompernass Handels GmbH warranty ...........22
Service ......................................24
Importer ....................................24
Translation of the original Conformity Declaration ..25

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AIR DIE GRINDER SET PDSS 16 A1
Introduction
Congratulations on the purchase of your new appliance. You have
chosen a high-quality product. The operating instructions are part of
this product. They contain important information about safety, usage
and disposal. Before using the product, please familiarise yourself
with all operating and safety instructions. Use the product only as
described and for the range of applications specified. Please also
pass these operating instructions on to any future owner.
Intended use
This appliance is suitable for fine grinding work with sanding pens
for shaped polishers, felt polishers and lamellar grinding wheels.
The tool may only be operated with a compressed air supply. The
maximum permissible operating pressure specified on the tool must
not be exceeded.
This tool must not be operated with explosive, flammable or health-
damaging gases.
Do not use as a lever, crusher or striking tool.
Any other usage or modification of the tool is deemed to be
improper and carries a significant risk of accidents. The manufacturer
accepts no responsibility for damage(s) resulting from improper
usage. This tool is intended for domestic use only.

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Symbols on the compressed air tool:
WARNING!
Read the operating instructions before use.
Always wear eye protection when using or maintaining
the compressed air appliance.
Always wear a dust mask in situations in which dust is
being generated.
Always wear hearing protection.
Oil daily
Features
Compressed air appliance
Air inlet
Connector nipple (pre-assembled)
Trigger lock
Trigger
Spindle
Collet chuck nut
Collet chuck 1/4” (pre-assembled)
Collet chuck 1/8”
Teflon tape (not included)
Assembly tool (SW 19)
Assembly tool (SW 14)
5x grinding bits (6 mm)
5x grinding bits (3 mm)

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Package contents
1 air die grinder set PDSS 16 A1
2 assembly tools
1 connector nipple 6.35 mm (1/4”) (pre-assembled)
5 grinding bits (3 mm)
5 grinding bits (6 mm)
1 collet chuck 1/4” / Ø 6.35 mm (pre-assembled)
1 collet chuck 1/8” / Ø 3.2 mm
1 carrying case
1 set of operating instructions
Technical data
Rated air pressure: max. 6.3 bar
Air consumption: 198 l/min
Max. rotational speed: 22500 rpm
Tool fitting: Ø 6.35 mm (1/4”) (collet chuck)
Ø 3.2 mm (1/8”) (collet chuck)
Noise emission values:
Noise measurement determined in accordance with ISO15744:
Sound pressure level: LpA = 88.2 dB (A)
Uncertainty: KpA = 3 dB
Sound power level: LWA = 99.2 dB (A)
Uncertainty: KWA = 3 dB
Wear hearing protection!

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Vibration emission value:
Vibration values determined in accordance with ISO 28927-12 and
EN 12096:
ah= 3.34 m/s2
Uncertainty K = 0.87 m/s2
WARNING!
► The noise emission levels specified in these instructions have
been measured in accordance with the standardised measuring
procedure specified in ISO 15744 and can be used to make
equipment comparisons. The noise emission values vary in
accordance with the use of the compressed air tool and may
be higher than the values specified in these instructions in some
cases. It is easy to underestimate the noise emission load if the
compressed air tool is used regularly in a certain manner.
NOTE
► For an accurate estimate of the noise emission load during a
certain working period, the times during which the appliance
is switched off or is running but not actually being used must
also be taken into consideration. This can significantly reduce
the noise emission load over the total working period.

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WARNING! General safety instructions
forcompressed air tools
WARNING!
►Read all safety warnings and all instructions. Failure to
follow the warnings and instructions may result in electric
shock, fire and/or serious injury.
NOTE
► The terms "compressed air tool" or "tool" used in the following
text refer to the compressed air tools specified in these operating
instructions.
Save all warnings and instructions for future reference.
■ The user must evaluate the specific risks that may arise due to
different kinds of use.
■ Please ensure that you have read and understood the safety
instructions before fitting, operating, repairing, servicing or
replacing any accessories and before working near the
compressed air tool. Failure to do this can result in serious
bodily injury.
■ The compressed air tool should only be set up, adjusted or used
by adequately qualified and trained operators.
■ The compressed air tool may not be modified. Modifications can
reduce the effectiveness of the safety measures and increase the
risks for the operator.
■ Never use damaged compressed air tools. Maintain compressed
air tools with care. Check regularly whether moving parts function
correctly and do not jam; check whether any parts are broken or
damaged to an extent that the compressed air tool will no longer
operate correctly. Check signs and labels for completeness and

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readability. If damaged, have parts repaired or replaced before
using the compressed air tool. Many accidents are caused by
poorly maintained compressed air tools.
Hazards caused by flying parts
■ If a workpiece or accessory of the compressed air tool breaks,
parts can be flung out at high speeds.
■ Always wear impact-resistant safety goggles during operation,
when replacing accessory parts or during repair or maintenance
of the compressed air tool. The level of the required protection
must be evaluated separately for each individual task.
■ You must ensure that the workpiece has been securely fixed in
place.
■ Check regularly that the rotation speed of the compressed air tool
is not higher than the specified rotation speed appended on the
compressed air tool. These rotation speed tests must be
conducted without any accessory tools attached.
■ Ensure that sparks and fragments created during work do not
constitute a hazard.
■ Separate the compressed air tool from the compressed air supply
before replacing the attachment or accessories or before you
adjust the settings, service or clean the tool.
■ Ensure that no dangers are created for other persons either.
Hazards caused by entanglement
■ Dress properly. Do not wear loose clothing or jewellery. Keep
hair, clothing and gloves away from the compressed air tool and
moving parts. Loose clothes, jewellery or long hair can be caught
in moving parts. There is a risk of personal injury.
■ Suffocation, scalping and/or cuts may occur if loose-fitting
clothing, jewelry, necklaces, hair or gloves are not kept away
from the machine and its accessories.

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Hazards during operation
■ Avoid contact with the rotating shaft and the accessory tool to
prevent cuts on your hands and other body parts.
■ When using the machine, the operator’s hands can be subject to
hazards such as cuts, grazing and heat. Wear suitable gloves to
protect your hands.
■ The operator and maintenance personnel must be physically
capable of handling the size, weight and power of the compressed
air tool.
■ Hold the compressed air tool correctly: be ready to counteract
any normal or sudden movements –keep both hands ready.
■ Keep proper footing and balance at all times.
■ Prevent unintentional starting. If the air supply is interrupted,
switch off the compressed air tool on the On/Off switch.
■ Use only the lubricants recommended by the manufacturer.
■ Use personal protective equipment. Always wear eye protection.
Wearing personal protective equipment such as protective gloves,
non-slip safety shoes or hearing protection, depending on the
type and use of the power tool reduces the risk of personal
injuries and it is recommended.
■ The permissible speed of the accessory tool used must be at least
as high as the maximum speed specified for the compressed air
tool. Accessories that rotate faster than the permissible rate can
break and throw pieces into the air.
■ Wear a safety helmet for overhead work.
■ The tool will run on after the compressed air tool has been
switched off.
■ Ensure that no hazard is caused by sparks created during use.
Explosive or flammable dusts can be generated when processing
certain materials. There is a risk of explosion or fire.

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Hazards caused by repetitive movements
■ Users of the compressed air tool may experience unpleasant
sensations in their hands, arms, shoulders, neck area or other
body parts.
■ Assume a comfortable position when working with the
compressed air tool, pay attention to safe footing and avoid
unfavourable positions or such that make it difficult to keep your
balance. During work over longer periods, the operator should
change posture to avoid discomfort and fatigue.
■ If the operator notices symptoms such as persistent discomfort,
throbbing, pain, tingling, burning or stiffness, these warning
indications should not be ignored. The operator should consult a
qualified medical doctor.
Hazards caused by accessories
■ Separate the compressed air tool from the compressed air supply
before replacing the attachment or accessory.
■ Only use accessories that are intended for this appliance and
comply with the requirements and specifications listed in these
operating instructions.
■ Avoid direct contact with the accessory tool during and after use
because it may be hot or have sharp edges.
■ The permissible speed of the accessory tool used must be at least
as high as the maximum speed specified for the compressed air
tool. Accessories that rotate faster than the permissible rate can
break and throw pieces into the air.
■ Never fit a grinding disc, cutting disc or milling cutter. A bursting
grinding disc can lead to serious injuries or death.
■ Do not use discs that are damaged, cracked or have been
dropped.

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■ Only approved accessory tools with the appropriate shaft
diameter may be used.
■ Observe the manufacturer’s recommendation for small grinding
tools. The maximum permissible protrusion (L0 = length of the
shaft between the collet chuck end and the small grinding tool)
specified by the manufacturer must not be exceeded when using
small grinding tools! If the protrusion (L0) is increased, the
permissible rotation speed must be lowered. Wherever possible,
insert the complete length of the shaft of the accessory tool into
the collet chuck. Ensure that the clamping length (Lg) is at least
10 mm.
LoL g
■ The shaft diameter of the accessory tool must exactly match the
clamp bore of the collet chuck!
Hazards in the workplace
■ Slipping, tripping up and falling are the main causes of injuries in
the workplace. Pay attention to surfaces that may have become
slippery from the use of the compressed air tool and tripping
hazards caused by air or the hydraulic hose.
■ Proceed with caution in unknown surroundings. Hidden hazards
caused by power or other supply lines may be present.
■ This compressed air tool is not suitable for use in explosive atmos-
pheres and is not insulated against contact with power sources.
■ Make sure (e.g. by using a metal detector) that there are no hidden
power, water or gas lines in the location where you are working.

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Hazards caused by dust and vapours
■ The dusts and vapours produced by using the machines for screw
connections can be hazardous to health (e.g. cause cancer, birth
defects, asthma and/or dermatitis); it is essential to carry out a risk
assessment in respect of these risks and to implement
corresponding regulatory mechanisms.
■ The risk assessment should include the dust caused by using the
machine and any existing dust that may be raised at the same
time.
■ The compressed air tool is to be operated and maintained in
accordance with the recommendations contained in this manual
to keep the release of dust and vapours to a minimum.
■ The exhaust air should be extracted so that the minimum amount
of dust is raised in an already dusty environment.
■ If dusts or vapours are created, the main priority must be to control
these at the site of their release.
■ All components of the compressed air tool or accessories
intended for collecting, extracting or suppressing airborne dust or
vapours or should be used and serviced properly in accordance
with the manufacturer’s instructions.
■ Consumables/tools should be selected, maintained and replaced
in accordance with the recommendations in this guide in order to
avoid unnecessary intensification of dust or vapour production.
■ Use a dust mask as per the instructions provided by your
employer or as required by health and safety regulations.
■ Working with certain materials can lead to emissions of dust and
vapours that are potentially explosive.

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Hazards caused by noise
■ Excessive noise levels in conjunction with insufficient hearing
protection may lead to permanent hearing damage, loss of
hearing and other problems, such as tinnitus (ringing, buzzing,
whistling or humming in your ears).
■ It is essential to carry out a risk assessment with regard to these
hazards and implement suitable control mechanisms.
■ Suitable control mechanisms include measures such as the use of
insulating materials to avoid ringing noises from occurring on the
workpieces.
■ Use hearing protection as required by work and health safety
regulations.
■ The compressed air tool is to be operated and maintained in
accordance with the recommendations contained in these
instructions in order to reduce any unnecessary increase of the
noise levels.
■ Consumables and the tool should be selected, maintained and
replaced in accordance with the recommendations in these
instructions in order to avoid any unnecessary increase of the
noise levels.
■ The integrated silencer may not be removed and must be in good
working order.
Hazards caused by vibrations
■ Vibrations can damage the nerves and cause malfunctions to the
blood circulation in the hands and arms.
■ Wear warm clothing when working in a cold environment and
keep your hands warm and dry.
■ If you notice that the skin of your fingers or hands is becoming
numb, tingles, hurts or shows white discolouration, stop working
with the compressed air tool and consult a doctor.

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■ The compressed air tool is to be operated and maintained in
accordance with the recommendations contained in this manual
to reduce any unnecessary increase of the vibrations.
■ Consumables and the tool should be selected, maintained and
replaced in accordance with the recommendations in this guide
in order to avoid unnecessary increase of oscillations.
■ To support the weight of the compressed air tool, use a stand,
clamp or a balancing unit wherever possible.
■ Hold the compressed air tool securely but not too firmly while
maintaining the necessary hand-reaction force, as the vibration
risk generally increases the harder the machine is held.
■ An inadequately mounted or damaged accessory tool can lead
to excessive vibrations.
Additional safety instructions
■ Compressed air can cause serious injury.
■ When the compressed air tool is not in use, the air supply must
always be shut off and the air hose depressurised. The
compressed air tool must be disconnected from the compressed
air supply before replacing accessories or when conducting
repair work.
■ Never aim the airflow at yourself or anyone else.
■ Thrashing hoses can cause serious injury. Therefore, always
check whether the hoses and their fixings are undamaged and
have not come loose.
■ If universal rotary joints (claw couplings) are used, locking pins
must be inserted and Whipcheck hose restraints must be used to
provide protection in the case of a failure of the connection
between the hose and the compressed air tool.
■ Ensure that the maximum permissible pressure on the compressed
air tool is not exceeded.

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■ Never carry compressed air tools by the hose.
■ If you are operating the compressed air tool with a tool holder,
ensure that it is securely fastened. Loss of control can lead to
injuries.
Additional safety notices
■ If applicable, observe special work safety or accident prevention
regulations for the handling of compressors and compressed air
tools.
■ Ensure that the maximum permissible working pressure specified
in the Technical Data is not exceeded.
■ Do not overload this tool – use this tool only within the capacity
range specified in the Technical Data.
■ Use safe lubricants. Ensure sufficient ventilation at the place of
work. In case of increased discharge:
check the compressed air tool and have it repaired if necessary.
■ Do not use this tool if you are distracted. Be alert, watch what
you are doing and use common sense when operating a
compressed air tool. Do not use tools when you feel tired or are
under influence of drugs, alcohol, or medication. A moment of
inattention when operating the tool can result in serious personal
injuries.
■ Keep work area clean and well lit. Cluttered or dark areas invite
accidents.
■ Keep compressed air tools out of reach of children.
■ Do not store outdoors or in damp environments without
protection.
■ Protect the compressed air tool, in particular the compressed air
connection and operating elements against dust and dirt.

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Before use
NOTE
► The compressed air tool may only be operated using cleaned,
oil-atomised compressed air and the maximum operating
pressure of 6.3 bar must not be exceeded on the appliance.
The compressor must be fitted with a pressure reducer to
regulate the working pressure.
Lubrication
NOTE
► Regular lubrication is particularly important to avoid friction
and corrosion damage. We recommend using a suitable special
oil for compressed air tools (e.g. Liqui Moly compressor oil).
–Lubrication with mist oiler
A mist oiler (not supplied) continuously and optimally
lubricates the appliance as a preparation stage after the
pressure reducer. A mist oiler gives off fine drops of oil into
the air flow and thus guarantees regular lubrication.
–Manual lubrication
If you do not have a mist oiler, lubricate the tool before
every use or longer work sessions. Add 3–5 drops of
pneumatic oil into the connector nipple .
Refilling oil
To ensure that the tool remains operational for a long time, the tool
must have a sufficient fill of pneumatic oil.

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You have the following options:
♦ Attach a maintenance unit with an oiler to the compressor.
♦ Install an add-on oiler in the compressed air line or the
compressed air tool.
♦ Add 3–5 drops of pneumatic oil into the connector nipple
after every 15 minutes of operation.
Connecting to a compressed air source
NOTE
► Before connecting the compressed air source,
–the correct working pressure (6,3 bar) must be fully reached,
and
–make sure that the trigger is in the upper position.
► Use only connection hoses with an internal diameter of at least
9 mm.
► Use only filtered, lubricated and regulated compressed air.
♦ Attach the tool to a compressor by connecting the connector
nipple with the supply hose of the compressed air source.
CAUTION!
► Ensure that the compressed air hose is firmly attached. A loose
hose can thrash about uncontrollably causing grave danger.
Likewise, ensure the firm seat of the two screw connections
between the coupling piece and the appliance.
♦ The compressed air source must be equipped with a pressure
reducer so that you can regulate the air pressure.