Partlow MRC 7800 User manual

Installation, Wiring, Operation Manual
MRC 7800
ONE AND TWO PEN CIRCLE CHART FLOW RECORDER
QUALITY INSTRUMENTATION DESIGNED & MANUFACTURED IN THE U.S.A.

PAGE 2
nformation in this installation, wiring, and operation
manual is subject to change without notice. One
manual is provided with each instrument at the time of
shipment. Extra copies are available at the price published
on the front cover.
Copyright © October 1997, The Partlow-West Company, all
rights reserved. No part of this publication may be repro-
duced, transmitted, transcribed or stored in a retrieval sys-
tem, or translated into any language in any form by any
means without the written permission of the Partlow-West
Company.
This is the Seventh Edition of the MRC 7800 Flow Recorder
manual. It was written and produced entirely on a desk-
top-publishing system. Disk versions are available by writ-
ten request to the Partlow Advertising and Publications
Department.
We are glad you decided to open this manual. It is written
so that you can take full advantage of the features of your
new MRC 7800 Flow Recorder.
I

PAGE 3
TableofContents
SECTION1-GENERAL PageNumber 1.1
Product Description 5
SECTION2-
INSTALLATION&WIRING
2.1 Installation & Wiring 7
2.2 Unpacking 7
2.3 Location 7
2.4 Mounting 7
2.5 Preparation for Wiring 8
2.6 Wiring Connections 9
SECTION3-GENERALOPERATION
3.1 How the instrument operates 14
SECTION4-
CONFIGURATION&OPERATION
4.1 Configuration Introduction 18
4.2 Shipped Configuration / Jumper Positioning 19
4.3 Operation Summary 19
4.4 Start Up Procedure 20
4.5 Configuration & Operation 21
4.6 Data Logger Display Mode 32
SECTION5-SERVICE
5.1 Service 34
5.2 Changing Charts 34
5.3 Changing Pens 34
5.4 Calibration 35
5.5 Test Mode 37
5.6 Troubleshooting and Diagnostics 40
APPENDICES
A - Board Layouts
A-1 Processor Board 46
A-2A Relay (SPST) Output Board 47
A-2B Relay (SPDT) Output Board 48
A-3 Current Output Board 49
B - Glossary 50
C - Model Number Hardware Matrix Details 52
D - Specifications 53
E - Software Record/Reference Sheet 55
Warranty Inside Back Page

PAGE 4
FIGURES&TABLES
Figure 1-1 Front View 5
Figure 1-2 Display Features 6
Figure 2-1, Panel Dimensions 8
Figure 2-2 Board & Terminal Locations 9
Figure 2-3 AC Power Input 10
Figure 2-4 Volt, millivolt, & milliamp Input 11
Figure 2-5 Transmitter Power Supply Input 11
Figure 2-6 Remote Reset Input 12
Figure 2-7A Relay Output (SPST) 12
Figure 2-7B Relay Output (SPDT) 13
Figure 2-8 SSR Driver Output 13
Figure 2-9 Current Output-Standard 13
Figure 4-1 Keypad Features 19
Figure 5-1 Changing Pens 34
Table 3-1 Variable exponents of Parshall flumes 16
Table 3-2 Totalizer Factor 17
Table 3-3 Totalizer Factor Example 17
Table 4-1 Enable Mode Configuration Procedure 25
Table 4-2 Program Mode Configuration Procedure 26
Table 4-3 Alarm Set Mode Configuraton Procedure 30
Table 4-4 Data logger Setup Mode Configuration 30
Table 4-5 Preset Adjust Mode Configuration 31
Table 4-6 Data logger Display Mode Configuration 33
Table 5-1 Calibration Procedure 35
Table 5-2 Test Procedure and Description 37

PAGE 5
ProductDescription1.1
1.1.1 GENERAL
The instrument is a microprocessor based circular chart recorder capable of measuring,
displaying, recording, and datalogging flow process variables. Three square root extraction
algorithms are available for use with a variety of transmitters and transducers, and four
algorithms are available for use with a variety of weirs and flumes.
Recording functions, alarm settings, and other parameters are easily entered via the front
keypad. All user data can be protected from unauthorized changes by the Enable mode
security system, and is protected against loss from AC power failure by battery back-up.
The process input for each pen is user configurable to directly connect to either mVDC, VDC,
or mADC inputs. Changes in input type are easily accomplished in the field. The unit's
process input is isolated from the rest of the unit. An isolated 24VDC regulated transmitter
power supply can be provided for use with two-wire mADC inputs.
The unit can be ordered for either 115VAC or 230VAC power at 50/60Hz. The 230VAC
option includes a switch for changing back and forth between 230VAC and 115VAC. The unit
is housed in a plastic enclosure suitable for panel or surface mounting.
1.1.2 RECORDING
The unit incorporates a 10 inch circular chart. One box of standard charts is provided with
each unit. Charts are available in a wide selection of ranges. Chart rotation speed is
programmable from 0.1 to 999.9 hours per revolution in 0.1 hour increments. The instrument
can be provided with one or two pens. Pen 1 is red and Pen 2 is green. Pens are of the
disposable fiber-tip type. Changes in pens, as well as charts, are quickly and easily accom-
plished.
A programmable chart/display filter is provided. This filter provides adjustable dampening of
the value displayed and recorded. The filter need not be used. (Configured in program mode
as "dFF," Display Filter Factor.)
FIGURE1-1
Keypad
Scroll Key
Up Key
Down Key
PEN 1 DISPLAY
PEN 2 DISPLAY
Pen 1
Auto/Manual
Key
Pen 2
Auto/Manual
Key
Display
Select Key

PAGE 6
1.1.3 DISPLAYS
Each unit is provided with an eight character digital display and status indicators for each pen
provided. The display provided in the upper right corner is for Pen 1, and the display in the
lower right corner is for Pen 2. Status indication is provided for Alarm 1 and Alarm 2. The
display is programmable for none, one, two or three decimal places for process value and
total, with additional scaling ability for the total. The second display is also optional on one
pen units with totalization for simultaneous display of the process value and total.
1.1.4 ALARMS
Alarm indication is standard on all units. Alarm settings are fully programmable. Alarm type
may be set as Process high or low. Indication is via status LED's provided for each pen.
Alarm outputs can be provided by assigning any specified relays (SPST, SPDT or SSR driver)
to the respective alarm.
1.1.5 PROCESSVALUEOUTPUT
If a unit is specified with 4 to 20 mADC outputs, these outputs may be programmed to
operate as a Process Value Output. As such, the output is scaleable.
FIGURE1-2
TOT
PV
ALRM1 ALRM2

PAGE 7
Installation&Wiring 2.1
CAUTION: TheInstrumentACpowerinput is as specified in the model number; 115VAC or230VAC. VerifytheACpower
inputprovidedwiththeinstrument prior to proceeding with installation.
Read these instructions carefully before proceeding with installation and operation. Electrical
code requirements and safety standards should be observed. Installation should be per-
formed by qualified personnel.
Unpacking 2.2
Remove the unit from the carton and inspect it for any damage due to shipment. If any
damage is noticed due to transit, report and file a claim with the carrier. Write the model
number and serial number of the unit on the inside of the front cover of this Operation Manual
for future reference when corresponding with the factory.
Location 2.3
Locate the instrument away from excessive moisture, oil, dust, and vibration. Do not subject
the instrument to operating temperatures outside of 0 to 55° C.
Mounting 2.4
Figure 2-1 (page 8) shows installation view and physical dimensions for a panel mounted
unit.
The panel that the unit will be mounted in must provide rigid support for the approximately 20
pound unit . Adjacent units may be mounted within a minimum of 2 inches horizontally and 3
inches vertically, providing that proper panel support is supplied.
PANEL MOUNTING HARDWARE REQUIRED: (not provided with instrument)
(4) 9/32" x 2" bolts w/nuts
(4) appropriate lockwashers
PANEL MOUNTING:
1) Cut panel hole to dimensions shown in Figure 2-1 (page 8).
2) If the rear of the panel is accessible for wiring after mounting, place the unit in the
panel cutout and fasten it to the panel through mounting holes supplied in the case
flange.
3) If the rear of the panel is not accessible for wiring, proceed with wiring preparation and
wiring, then mount the unit.
SURFACE MOUNTING:
1) If surface mounting is required, use Kit # 64402001 (ordered separately) Install mounting
brackets on sides of case and mount on the mounting surface.

PAGE 8
FIGURE2-1
PreparationforWiring 2.5
2.5.1 WIRINGGUIDELINES
Electrical noise is a phenomenon of the typical industrial environment. The following are
guidelines that must be followed to minimize the effect of noise upon any instrumentation.
2.5.1.1 INSTALLATION
Listed below are some of the common sources of electrical noise in the industrial environ-
ment:
* Ignition Transformers
* Arc Welders
* Mechanical contact relays
* Solenoids
* Motors
Before using any instrument with devices listed previously, the instructions below should be
followed:
1. If the unit is to be mounted in the same panel as any of the listed devices, separate them
by the largest distance possible. For maximum electrical noise reduction, the noise
generating devices should be mounted in a separate enclosure.
2. If possible, eliminate mechanical contact relays and replace them with solid state relays. If
a mechanical relay being powered by the unit's output device cannot be replaced, you may
wish to use a solid state relay to isolate the instrument from this source of noise.
3. A separate isolation transformer which feeds only instrumentation should be considered. If
available, it can isolate many noise sources from the AC power input of the unit.
4. If the unit is being installed in an existing installation, a review of the wiring in the existing
area should be done.
12 5/8
7 1/2
13 1/2
(342.5 mm )
13 15/16
(354 mm)
(5.5 mm)
9/32
DIA.(7.1mm)
15 1/8
(384.2
mm).
(64 mm)
WIDTH OF COVER
4 11/16
(119.1 mm)
13 3/16
(335 mm)
Mounting
Bracket (2)
2 19/32
(65.9mm)
EC1
EC2
EC3
EC4
(320.7
mm) (190.5
mm)
7/32
3 3/4
(92.3 mm)

PAGE 9
2.5.1.2 AC POWER WIRING
Earth Ground
Each unit includes noise suppression components attached to the chassis that require an
earth ground connection. To verify that it is earth ground being attached, make a resistance
check from instrument chassis to the nearest metal water pipe or proven earth ground. This
reading should not exceed 100 ohms.
Neutral (For 115 VAC)
It is good practice to assure that the AC neutral is at or near ground potential. To verify this, a
voltmeter check between neutral and ground should be done. On the AC range, the reading
should not be more than 50 millivolts. If it is greater than this amount, the secondary of this
AC transformer supplying the instrument should be checked by an electrician. A proper
neutral will help ensure maximum performance from the instrument.
2.5.1.3 WIRE ISOLATION
The instrument is designed to promote proper separation of the wiring groups that connect to
the instrument. The AC power wire terminals are located near the top of the instrument
boards. The analog signal terminals are located near the bottom of the intrument boards.
Maintain this separation of the wires to insure the best protection from electrical noise. If the
wires need to be run parallel with any of the other lines, maintain a minimum 6 inch space
between the wires. If wires must cross each other, do so at 90 degrees. This will minimize the
contact with each other and reduces "cross talk". "Cross talk" is due to the EMF (Electro
Magnetic Flux) emitted by a wire as current passes through it. This EMF can be picked up by
other wires running in the same bundle or conduit.
2.5.1.4 USE OF SHIELDED CABLE
Shielded cable helps eliminate pickup of noise the wires may be exposed to. Shielded cable
is a single or multi-pair of insulated wires with each wire or pair of wires surrounded by a wire
mesh or conductive foil and then covered with plastic insulation.
It is recommended that all analog signals be run with shielded cable. Connection lead length
should be kept as short as possible, thus keeping wires protected by the shielding. The shield
should be grounded at one end only, at the transmitter or transducer and the shield should be
stripped back before going inside the unit case .
WiringConnections2.6
All wiring connections are typically made to the unit with it installed. Connections should be
made at the terminal blocks, two 12 gauge wires maximum, using copper conductors only.
Terminal blocks are designated TB1 thru TB13. See Figure 2-2 for the terminal block
locations.
FIGURE2-2
TB3 TB4 TB5
TB1
12
1 2 1 2 3 4 5 1 2 3 4
5
1 2 3 4 1 2 3 4 1 2 3
4
TB6 TB7 TB8
TB9
1 2 3 4
RELAY/SSR Driver
Board
TB10 TB11 TB12 TB13
1 2 1 2 1 2 1
2
Current Output Board
Processor Board
TB 2
1 2

PAGE 10
2.6.1 ELECTRICALCONDUITOPENINGS
The instrument case will have 3 or 4 conduit openings, depending upon the number of outputs
specified. To help minimize electrical noise that may adversely affect the operation of the
instrument, the wires indicated below should be routed through the conduit opening specified.
See Figure 2-1 (page 8) for conduit opening locations.
EC1 - AC power
EC2 - Analog input and mAdc outputs
EC3 - SPST, SPDT relay or SSR driver outputs
EC4 - SPST, SPDT relay or SSR driver outputs
(provided when > 4 relays & SSR's are specified)
Unused conduit openings should be sealed if exposed to the environment.
2.6.2 ACPOWERWIRINGCONNECTIONS
WARNING: ToavoidelectricalshockAC power wiring must not be
connectedatthesourcedistribution panel until all wiring connections are completed.
FIGURE2-3
AC Instrument Power Input
Connect the 115 VAC hot and neutral to terminals 1 and 2 respectively of TB1. See Figure 2-
2 (page 9) for Terminal Board locations on the instrument. Connect the 230 VAC one leg to
each terminal, be sure to check the position of the Voltage Selector switch provided with 230
VAC instruments. The switch position must match the voltage input to the instrument.
12
TB1
Connect the AC
ground at the
green ground screw
on the left side of
the inside of the
case
Line 1 Line 2

PAGE 11
FIGURE2-4
Volt, Millivolt and milliamp Input
Make the volt, millivolt or milliamp conections as shown below. Use TB4 for Pen 1 and TB5
for Pen 2. Terminal 1 is positive and terminal 2 is negative. Be sure that input conditioning
jumpers are in the correct positions for the input being connected. See Appendix A-1 (page
46).
FIGURE2-5
Transmitter Power Supply
If the isolated 24 VDC regulated transmitter power supply has been specified, the connections
should be made as shown. Connections are made using TB3, terminal 1 is positive and
terminal 2 is negative. The power supply is capable of providing the power needed by up to 2
transmitters.
12345
+-
TB4 or TB5
SHIELDED
TWISTED
PAIR
SOURCE
+
-
MAY BE
GROUNDED
OR
UNGROUNDED
SHIELDED
TWISTED
PAIRS
12345
+-
TB4 or TB5
TB3
12
+
-
+
-
12345
+-
TB4
TB3
12
+
-
12345
+-
TB5
+
-
+
-
TWO WIRE
TRANSMITTERS
TWO WIRE
TRANSMITTERS
TWO WIRE
TRANSMITTERS
NOTE: Fault Detection
Not Functional for 0-5V
Input.

PAGE 12
FIGURE2-6
Remote Reset Input
Make connections as shown. Use TB4 for Pen 1 and TB5 for Pen 2. Terminal 3 is ground
and terminal 4 is the input.
2.6.3 OUTPUTCONNECTIONS
Relay outputs, if provided in the instrument, may be assigned to alarm, preset, or pulsed
output functions for Pen 1 and/or Pen 2 (if present). Current outputs may be assigned to
process value retransmission output for Pen 1 and/or Pen 2 (if present). The assignment of
the output function is accomplished in the Program mode, see Section 4.5.3 (page 22).
SPST relay and/or SSR driver output(s) is/are designated as Relay A through Relay H. SPST
relays begin with Relay A designation, then B, C, etc. SSR drivers begin with Relay H
designation, then G, F, etc.
FIGURE2-7A
Relay Output (SPST)
Connections are made to relays A through F as shown. Terminal connections are made
using TB6 (Relay/SSR Driver A, B), TB7 (Relay/SSR Driver C,D), and TB8 (Relay/SSR Driver
E, F).
TB4 or TB5
1 2 3 4
5
+-
SHIELDED
TWISTED
PAIR
REMOTE
DRY
CONTACT
1234
LOAD
POWER
HOT
TB6 OR TB7 OR TB8
NEU
5 AMPERES
MAXIMUM
AT 115 VAC

PAGE 13
FIGURE2-7B
Relay Output (SPDT)
FIGURE2-8
SSR Driver Output
Connections are made to relays H through A as shown. Terminal connections are made
using TB9, TB8, etc. depending on the number of SSR Driver outputs specified.
FIGURE2-9
Current Output
Connections are made to standard current outputs A through D as shown. Each current
output is programmable as either 4 to 20mADC or 0 to 20mADC. Each output must be
assigned to the desired function (refer to Table 4-2, page 26, for details). Terminal connec-
tions are made using TB10 through TB13 for current output A through D respectively. Con-
nect positive lead (+) to terminal 1 and the negative lead (-) to terminal 2. Current outputs will
operate up to 650 ohms maximum load.
123
LOAD
POWER
HOT
TB6 OR TB
7
NEU
5 AMPERES
MAXIMUM
AT 115 VAC
N.O C N.C
1234
SSR
+
-
TB6 THRU TB9
SOLID STATE RELAY
1 2
SHIELDED
TWISTED
PAIR
LOAD
+
-
650 OHMS
MAXIMUM
+-

PAGE 14
HowTheInstrumentOperates 3.1
3.1.1 OFFMODE
In the Off mode, the instrument alarm and preset function(s) is/are turned off, pulsed output(s)
are inactive and process retransmission signal(s) remain(s) active. The chart rotation can be
selected in the Program mode to stop or continue to rotate when the instrument is in the Off
mode. The pen remains active. The totalization function is inactive, but datalogging functions
continue.
The Off mode is entered by pressing and releasing the SCROLL key until the display reads
oFF, then pressing the DOWN key. If the instrument was displaying process value, the
display will read oFF, then the current process variable at two second intervals. If the
instrument was displaying total, the display will read oFF, then the total at two second
intervals. Entering the Off mode of a dual pen instrument will cause both pens to enter the Off
mode. The second pen display will be blank as the upper display reads oFF and displays the
value for the second pen at the same time as the upper display.
To exit the Off mode, depress the SCROLL key to proceed to any other mode, pressing the
DOWN key to enter that mode.
3.1.2 OPERATEMODE
In the Operate mode, the instrument alarm function(s), the preset function(s), the pulsed
output(s) and the process retransmission signal(s) are actively responding to the process
variable as selected in the Program, Alarm Set and Preset modes and the chart will be
rotating at the rate selected. The totalization function is active, as is the datalogging function.
3.1.2.1 TOTALIZATION
Totalization can be implemented on instruments provided with the totalization feature.
Totalization can be programmed on or off for each pen.
To initiate totalization, depress the SCROLL key until oPEr is displayed, then depress the
DOWN key.
To view the total, depress the DISPLAY SELECT key once with the PV value displayed. The
TOT light should be lit and the total for Pen 1 in the upper display and the total for Pen 2 in the
lower display.
Instruments with Totalization and second display will have the total displayed in the lower
display whenever the upper display is set to PV.
On two pen units only, a Combined Total is available. When activated in the Program mode
an additional step is added to the display choice sequence provided by the Display Select
Key.
If the totals are displayed and the DISPLAY SELECT key is depressed, the Combined Flow
Rate will appear in the top display with a C in the leftmost digit and the Combined Total will
appear in the bottom display. The PV and TOT indicators will be lit, respectively.
Note: When Combined Total is being used, it is required that the decimal position,
dPoS, and totalizer decimal position, tdP, in the Program mode, for both pens are the
same. When the totalizer for Pen 1 is reset, the combined total is also reset.
Upon sensor break, the Combined Total will increment at a indeterminate rate.

PAGE 15
3.1.2.2 PULSED OUTPUTS
Pulsed output(s), one for each pen, can be implemented on instruments provided with the
totalization feature and a relay that is not assigned to any other function.
Pulsed output is selected in the Program mode. With a pulsed output select (PoS) equal to 1,
each time the Totalizer Display is incremented, the relay that is assigned, in the Program
mode, as a pulsed output will close for a duration of 50 milliseconds or 60 milliseconds based
on a 60 Hz or 50 Hz line frequency, respectively.
On two pen instruments, a Combined Pulse Output is available. This feature provides a
pulsed output as the Combined Total increases.
Note: Upon sensor break, the Combined Pulse Output will increment at a indetermi-
nate rate.
3.1.2.3 PROCESS VALUE RETRANSMISSION
Process value retransmission can be implemented on instruments provided with at least one 4
to 20mA output.
Process value retransmission is selected in the Program mode. When selected, a current
output must be assigned and the process output must be scaled.
On two pen instruments, a Combined Flow Rate is available. When selected in the Program
mode, this feature provides a process value retransmission value equal to the combined flow
rate. The value is scaled using Pen 1 process output upper and lower parameters.
3.1.2.4 DATA LOGGING
Data logging can be implemented on instruments provided with the data logging feature, and
it will store data for up to 28 days.
Each day, at the time specified by ttLd (time to log data), the following data will be logged:
date, minimum rate, its time, maximum rate, its time, daily total, and average rate. The daily
total is derived by substracting "yesterday's total" from the current total. The average rate is
derived from the daily total, taking into account the flow time base. After the data is logged,
"yesterday's total" will be set to the current total, and the minimum and maximum rates and
times are set to the current rate and time.
Logged data is accessed via a day number, with 1 through 7 corresponding to the current
week. At the beginning of each week (00:01 on day 1 - each Monday) the data is shifted
down one week, with the oldest weeks worth of data being discarded. All data for the current
week is zeroed, including the date for each day.
3.1.2.5 ENGINEERING UNITS PROCESSING ALGORITHM
In the Program mode, the parameter EuPA, Engineering Units Processing Algorithm specifies
how the engineering unit inputs are handled. This allows selection of the various algorithms
to convert the raw input in to the desired process value.
LINEAR CONVERSION - EuPA = 0
For those sensors/transmitters that provide an output directly proportional to flow, or other
applications where the instrument may be used with a linear input to output transformation.
SQUARE ROOT EXTRACTION - EuPA = 1
The square root extraction function applies to rate of flow measurments using differential
pressure sensors. Differential pressure transmitters typically generate a 4-20mADC signal
that represents differential pressure, not flow. The flow is a function of the square root of the
differential pressure.
2 STAGE SQUARE ROOT EXTRACTION - EuPA = 2
This approach is used to minimize the process value below a 4% input, since it is less
meaningful due to inaccuracy and repeatability problems. Below 4% a linear function is
applied.
(Continued on next page)

PAGE 16
3 STAGE SQUARE ROOT EXTRACTION - EuPA = 3
This approach is used to further minimize the process value below a 1% input, since it is even
less meaningful. Below 1% a low gain linear function is applied. Between 1% and 2.5% a
higher gain linear function is applied. Above 2.5% the square root function applies, as the
sensor begins to provide a reasonably accurate and repeatable output. Refer to the glossary
(page 53).
VARIABLE EXPONENT - EuPA = 4
Open channel flow is used in wastewater and other applications. For rectangular weirs, the
flow is proportional to the height/head to the 3/2 power. For triangular (or V notch) weirs, the
flow is proportional to the height/head to the 5/2 power. For Parshall flumes, the flow is
proportional to the height/head to approximately the 3/2 power. See Table 3-1. When
variable exponent is selected in the Program mode, Engineering Units Exponent, EuE, must
be set for the correct exponent value.
TABLE3-1
The exponent for a number of common Parshall flumes are as follows:
1 - inch = 1.55
2 - inch = 1.55
3 - inch = 1.547
6 - inch = 1.58
9 - inch = 1.53
1 to 8 ft = 1.522w raised to the .023 power
10 to 50 ft = 1.6
w = throat width in feet
PIECEWISE LINEAR - EuPA = 5
For some applications, the relationship between the input and process value cannot be
specified by one of the available algorithms. For these instances, the relationship can be
approximated by a straight line relationship over portions of the span. Provided enough
pieces, this method will provide the required accuracy. When piecewise linear is selected, the
second set of Engineering Units parameters, Euu2 and EuL2 must be used to specify the
span of the input, and then iu1, iu2....iu20 and Pu1, Pu2.....Pu20 are the input and process
values for the respective points, in engineering units.
VARIABLE EXPONENT WITH CORRECTION - EuPA = 6
For some applications, the relationship between the input and process value can be basically
characterized as exponential, but not to within the accuracy desired. Use of the Piecewise
Linear algorithm may require a large number of points to provide the desired accuracy. By
using the piecewise linear method to provide a correction to the simple exponential, a high
degree of accuracy can be achieved. This is especially applicable to open channel flow using
Palmer-Bowlus flumes or H flumes. Consult factory for assitance, if needed, when using
variable exponent with correction.
SATURATED STEAM FLOW WITH PRESSURE CORRECTION - EuPA = 7
Only available with a 2 Pen unit. For saturated steam flow, accurate flow measurement is
dependent on pressure correction. By using the second pen to input and record pressure, the
pressure data is available to correct the flow value. The input is typically gauge pressure,
which is converted to absolute pressure by the instrument. Since the pressure may be in the
60 PSIG range, barometric pressure or elevation can induce an error. Therefore, the baro-
metric pressure, bAro, needs to be set in the Alarm Set mode. If the input is absolute
pressure, bAro must be set ot zero.

PAGE 17
3.1.2.6. TOTALIZER FACTOR
Scaling of the displayed total is possible, with the use of totalizer factor, tFAC. When used,
the displayed value is multiplied by a factor to obtain the actual total. See Table 3-2.
TABLE3-2
tFAC = 0 Actual Total = Displayed Total Times 1
tFAC = -1 Actual Total = Displayed Total Times 10
tFAC = -2 Actual Total = Displayed Total Times 100
tFAC = -3 Actual Total = Displayed Total Times 1000
tFAC = -4 Actual Total = Displayed Total Times 10000
tFAC = 1 Actual Total = Displayed Total Times 0.1
tFAC = 2 Actual Total = Displayed Total Times 0.01
tFAC = 3 Actual Total = Displayed Total Times 0.001
Example
An application is measuring flow at a maximum rate of 6000 gallons per minute (6000 gpm).
The steady flow rate is 2000 gallons per minute (2000 pgm). Table 3-3 shows how, with
various settings in the Program mode, the process variable displayed and the total displayed
can be configured.
TABLE3-3
6000 gpm, flow rate 2000 gpm
dPoS Euu EuL PV tdP tFAC Ftb Total displayed at t = 1 min
0 6000 0 2000 0 0 2 XXXX2000
0 6000 0 2000 0 -1 2 XXXXX200
0 6000 0 2000 0 -3 2 XXXXXXX2
6000 gpm, flow rate 2000 pgm, PV in gps
dPoS Euu EuL PV tdP tFAC Ftb Total displayed at t = 1 min
0 100 0 33 0 0 1 XXXX1980
0 100 0 33 0 -1 1 XXXXX198
0 100 0 33 0 -3 1 XXXXXXX1
6000 gpm, flow rate 2000 gpm, PV in gpm
dPoS Euu EuL PV tdP tFAC Ftb Total displayed at t = 1 min
0 6000 0 2000 1 0 2 XXX2000.0
0 6000 0 2000 1 -3 2 XXXXXX2.0
6000 gpm, flow rate 2000 gpm, PV in gps
dPoS Euu EuL PV tdP tFAC Ftb Total displayed at t = 1 min
0 100 0 33 1 1 1 XXX1980.0
0 100 0 33 1 -3 1 XXXXXX1.9
6000 gpm, flow rate 2000 gpm, PV in mgd
dPoS Euu EuL PV tdP tFAC Ftb Total displayed at t = 1 min
3 8.640 0.000 0.002 0 0 4 XXXXXXX0
3 8.640 0.000 0.002 0 3 4 XXXXXXX2
3 8.640 0.000 0.002 2 3 4 XXXXX2.00

PAGE 18
ConfigurationIntroduction 4.1
After completing installation of the unit, the configuration procedures contained within this
section must be performed to prepare the unit for operation on the intended application. The
procedures include selecting specific parameters, entering data and possible jumper position-
ing.
Parameter selections and data entry are made via the front keypad. To ease configuration
and operation, user entered data has been divided up into several modes. Each mode
contains a different type of data or may be used for specific operating functions. For two pen
instruments, each mode is common to both pens. These modes are as follows:
Mode DisplayCode Function Description
Off oFF Operation Alarm Outputs off, Totalization off
Operation oPEr Operation Operation
Program Prog Configuration Configure operating parameters
Alarm Set ASEt Configuration Set alarm settings
Data logger dLS Configuration Adjust/set real time and log time
Setup
Data logger dLd Operation View logged data
Display
Preset PSA Operation Adjusts, sets preset values
Adjust
Test tESt Service Perform unit tests
Calibration CAL Service Perform unit calibration
Enable Enab Configuration Lockout or enable access to any
mode
Associated with each mode is a series of unique displays which are accessed via the front
keypad.
Prior to first time operation of the unit, the configuration procedures for the Program, Preset
Adjust, Data logger Setup, and Alarm Set modes must be performed as applicable.
Calibration and Test modes are not used as part of the unit configuration or operation. These
are used for service and maintenance functions and are discussed in detail in Section 5.6 of
this manual (page 40).

PAGE 19
ShippedConfiguration/Jumper
Positioning 4.2
Each instrument is factory shipped ready to accept a 4-20 mA process input on each speci-
fied pen. All configuration parameters in each mode are set to default values. These defaults
are shown in tabular form under the description for each mode. Instrument AC power input is
as specified in the instrument model number and as shown on the ratings label. The 230VAC
option includes a switch for changing between 230VAC and 115VAC. If this feature is
provided, verify AC input and switch position before applying power to the instrument.
4.2.1 JUMPERPOSITIONING
Jumpers are used in all units to provide a security lockout feature and to condition the process
input for each pen. All jumpers are typically of the three pin type and have two functions. All
jumpers are located on the instrument's Processor board. A board layout and jumper loca-
tions are shown in Appendix A-1 (page 46). Check the actual jumper position in the unit to be
configured and verify the proper position for the intended application. If the current position is
not correct, make changes.
The process input jumpers JU4 and JU5 condition the hardware at a basic level.
Detailed input type selection is made in the Program mode configuration (page 26).
OperationSummary 4.3
The configuration and operating modes, the method of moving from one mode to another, and
the basic parameter functions are described in each individual section . Data and parameter
entry is made by stepping through each mode and making an appropriate response or entry to
each step.
4.3.1 KEYPADOPERATION
Refer to Figure 4-1 for the Keypad features. Use the SCROLL, UP and DOWN keys as
indicated to program and operate the intrument.
4.3.1.1 UP/DOWN CHANGE RATE
The Up and Down keys are used to adjust numerical values up or down respectively. The
rate at which a given value will change is dependent upon the length of time the key is kept
depressed, initially slow then increasingly faster.
FIGURE4-1
DISP
SEL
SCROLL
Key
UP
Key
DOWN
Key
DISPLAY
SELECT
Key

PAGE 20
4.3.2 CONFIGURATIONDISPLAYS
Each pen specified is provided with its own 4 digit LED display (8 digits for totalization option).
These are used during configuration to display the parameter codes and values. The display
located in the upper right hand corner of the instrument is used to show the codes for Pen 1
and those that are common between Pens 1 and 2. The display in the lower right hand
corner is used to show the configuration codes for Pen 2 (if provided).
During normal operation, the display(s) are used to indicate process value(s) as selected in
the Program mode.
4.3.3 MODESELECTION
If the instrument is either in the Off mode or the Operation mode, repeated pressing and
releasing of the SCROLL key will cause the instrument to display the code corresponding to
each mode that is enabled. To enter a mode, while the code is displayed, press the DOWN
key.
Entry into any mode, except the Operation and Enable modes, will cause the alarm(s) to turn
off and any process re-transmission value output(s) to be 0%.
StartUp Procedure 4.4
All configuration parameters are listed in Tables 4-1 through 4-3 (pages 25-30)
For a single pen instrument, parameters for each mode are displayed in the upper right
display. If the instrument being configured is a two pen, a sequence of applicable parameters
will be displayed in the Pen 2 display after Pen 1 parameters have been reviewed and
configured. After the Pen 2 parameters have been completed, parameters common to both
pens will be configured and displayed in the Pen 1 display.
The instrument is provided with a time out feature. If the instrument is in any mode and no
keypad activity takes place for 30 seconds, the instrument will time out and exit the mode
automatically. The display will be the code for the respective mode. If a mode code is
displayed for 5 seconds with no keypad activity, then the time out will cause the instrument to
proceed to either the Operation or Off mode, depending upon which operational state was in
use before entrance into the mode.
4.4.1 POWERUPPROCEDURE
Step 1
Verify that all electrical connections have been properly made before applying power to the
unit.
Step 2A - For instruments with software revision R2.99 and below
Upon power up, 7XXX will be displayed (X representing digits), then XXXX, then XXXX,
identifying the twelve digit model number as defined in the order matrix. Next, the EPROM
part number will be indicated P-XX. After the EPROM part number, the software revision level
will be displayed in the format rX.XX then tSt1, tSt2, and tSt3 will be displayed while Test 1
through 3 are executed automatically. Upon successful completion of these test, oPEr or oFF
will be displayed for about 3 seconds. The mode displayed will be the mode the instrument
was in when the power was turned off. During this time, the operator may select another
mode (Alarm Set, Enable) or non-operational mode (Test, Program, Cal).
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