Patton electronics 1000CC User manual

USER
MANUAL
MODEL 1000CC
RS-232 Rack Mount
Controller Card
SALES OFFICE
[phone]
TECHNICAL SUPPORT
[phone]
Part# 07M1000CC-A
Doc# 022010UA
Revised 9/22/95

1.0 WARRANTY INFORMATION
Patton Electronics warrants all Model 1000CC components to be
free from defects, and will—at our option—repair or replace the product
should it fail within one year from the first date of shipment.
This warranty is limited to defects in workmanship or materials, and
does not cover customer damage, abuse or unauthorized modification.
If this product fails or does not perform as warranted, your sole
recourse shall be repair or replacement as described above. Under no
condition shall Patton Electronics be liable for any damages incurred
by the use of this product. These damages include, but are not limited
to, the following: lost profits, lost savings and incidental or
consequential damages arising from the use of or inability to use this
product. Patton Electronics specifically disclaims all other warranties,
expressed or implied, and the installation or use of this product shall be
deemed an acceptance of these terms by the user.
1.1 RADIO AND TV INTERFERENCE
The Model 1000CC generates and uses radio frequency energy,
and if not installed and used properly—that is, in strict accordance with
the manufacturer's instructions—may cause interference to radio and
television reception. The Model 1000CC has been tested and found to
comply with the limits for a Class A computing device in accordance
with the specifications in Subpart J of Part 15 of FCC rules, which are
designed to provide reasonable protection from such interference in a
commercial installation. However, there is no guarantee that
interference will not occur in a particular installation. If the Model
1000CC does cause interference to radio or television reception, which
can be determined by turning the power off or disconnecting the
RS-232 interface, the user is encouraged to try to correct the
interference by one of the following measures: moving the computing
equipment away from the receiver, re-orienting the receiving antenna
and/or plugging the receiving equipment into a different AC outlet (such
that the computing equipment and receiver are on different branches).
1.2 SERVICE
All warranty and non-warranty repairs must be returned freight
prepaid and insured to Patton Electronics. All returns must have a
Return Materials Authorization number on the outside of the shipping
container. This number may be obtained from Patton Electronics
Technical Service at [phone]. Packages received without an
RMA number will not be accepted.
Patton Electronics' technical staff is also available to answer any
questions that might arise concerning the installation or use of your
Model 1000CC. Technical Service hours: 8AM to 5PM EST, Monday
through Friday. 1
2.0 GENERAL INFORMATION
Thank you for your purchase of this Patton Electronics product.
This product has been thoroughly inspected and tested and is
warranted for One Year parts and labor. If any questions or problems
arise during installation or use of this product, please do not hesitate to
contact Patton Electronics Technical Support at [phone].
2.1 FEATURES
• Lets an async RS-232 terminal configure or dial Patton’s
2500RC Series of CSU/DSU rack cards
• Fits in Patton’s rack chassis and Cluster Boxes
• Supports RS-232 terminal data rates to 19.2 Kbps
• Daisy chain capability lets one terminal control many racks
• Works in conjunction with Patton short range modem rack cards to
provide remote daisy chain option
2.2 DESCRIPTION
The Model 1000CC RS-232 Rack Mount Controller Card fits in
Patton’s rack chassis and Cluster Boxes and allows the 2500RC family
of CSU/DSUs to be configured and controlled from an asynchronous
RS-232 terminal. Taking up one card slot, the Model 1000CC provides
one modular port for connection of an RS-232 terminal, and a second
modular port for daisy-chaining between racks. The user wishing to
“dial” or configure a particular CSU/DSU card simply keys in an
addressable command, which the Model 1000CC passes along to all
the cards in the rack. The appropriate card recognizes its address and
responds to the command.
Daisy-chaining with one or more other racks containing a Model
1000CC can be done locally or remotely. To accomplish remote daisy-
chaining, the daisy-chain port of a Model 1000CC is connected to a
Patton short range modem card. The terminal link is then driven to a
remote rack with a second short haul and a Model 1000CC.
Combining local and remote daisy chaining, a single RS-232 terminal
can control a whole network of Patton CSU/DSUs. The Model 1000CC
has front panel LED indicators for Power, TD and RD. A special rear
card, the Model 1000RCM1C45, is supplied with the unit. Other rear
cards are also compatible with the Model 1000CC.
2

3
SGND & FRGND (JB5)
In the connected (closed) position, this strap links signal ground
and frame ground. In the open (disconnected) position, pin 1 is “lifted”
from frame ground.
JB5
Position 1&2 = SGND and FRGND Connected
Position 2&3 = SGND and FRGND Not Connected
DTE as DSR or RI (JB6 & JB7)
Because this rear card is designed to function in more applications
than the Model 1000CC, this jumper must be installed only in one
position. Place the jumper across pins 1&2 so that the terminal (DTE)
sees DSR as high when the DTE raises DTR. The other positions,
across pins 2&3, are for Ring Indicate as defined by EIA/TIA-561. The
RI function is irrelevant (and on the Model 1000CC is also
disconnected) and can cause improper operation if the jumper is
installed incorrectly.
JB6 & JB7
Position 1&2 = DSR
Position 2&3 = N/A
4
3.0 CONFIGURATION
The Model 1000CC has no configuration straps or switches, except
those associated with the rear card. These are described below.
3.1 REAR CARD CONFIGURATION
The rear card supplied with the Model 1000CC is equipped with two
modular RJ-45 jacks (see Figure 1, below). The jack labeled “A1” is for
connection to the RS-232 terminal. If the Model 1000CC is being used
in a daisy-chain application, port “B1” provides the link to the next
Model 1000CC in the chain.
3.1.1 REAR CARD STRAP SETTINGS
Figure 2 (below) shows the two possible settings for each strap.
The PC board is labeled with the “123” orientation.
Figure 1. Strap locations for both rear cards
123 123 123
1
2
3
1
2
3
1
2
3
1
2
3
123
JB5
JB6
JB7
(Unit B)
(Unit A)
Figure 2. Orientation of interface card straps
123 123 123

Replacing the Power Supply Fuse
The rack chassis power supply uses a 400mA fuse for 120V AC
circuits, and a 200mA fuse for 240V AC circuits. The fuse compartment
is located just below the AC socket on the rear card. To replace the
fuse, follow these steps:
1. Using a small screwdriver, pop the compartment open: It will slide
open like a drawer. Depending upon the exact part used, the
drawer may slide completely out of the fuse holder or it may stop
partway out.
2. Note that there are two fuses in the drawer: The front fuse is the
spare, the rear fuse is the “active” fuse.
3. If the active fuse appears to be blown, remove it from the clips and
replace it with the spare from the front compartment. Note the size
and rating of the blown fuse before discarding.
4. Using the part number found in Appendix C, order a new
replacement fuse.
Warning: For continued protection against the risk of fire, replace
only with the same type and rating of fuse.
Switching the Power Supply Between 120 and 240 Volts
Although the Model 1000R16P is shipped from the factory with a
customer-specified power supply configuration, you may change the
configuration yourself. Here are the steps to switch the configuration of
the power supply between 120V and 240V AC:
1. Remove the front power supply card and locate the two position
switch near the back of the card. Slide the switch to the desired
voltage (Note: The actual values on the switch may be “110/220” or
“115/230”).
2. Replace the existing fuse with one of the correct value (see
Appendix C for the appropriate fuse).
3. Replace the power supply cord, if necessary (see Appendix C for
the appropriate power cord).
6
4.0 INSTALLATION
This section describes the functions of the Model 1000R16P rack
chassis, tells how to install front and rear Model 1000CC cards into the
chassis and provides diagrams for wiring up the interface connections
correctly.
4.1 THE MODEL 1000R16P RACK CHASSIS
The Model 1000R16P Rack Chassis (Figure 3, below) has sixteen
short range modem card slots, plus its own power supply. Measuring
only 3.5” high, the Model 1000R16P is designed to occupy only 2U in a
19” rack. Sturdy front handles allow the Model 1000R16P to be
extracted and transported conveniently.
4.1.1 THE RACK POWER SUPPLY
The power supply included in the Model 1000R16P rack uses the
same mid-plane architecture as the modem cards. The front card of
the power supply slides in from the front, and the rear card slides in
from the rear. They plug into one another in the middle of the rack.
The front card is then secured by thumb screws and the rear card by
conventional metal screws.
Switching the Power Supply On and Off
The power switch is located on the front panel. When plugged in
and switched on, a red front panel LED will glow. Since the Model
1000R16P is a “hot swappable” rack,
it is not necessary for any cards
to be installed before switching on the power supply . The power supply
may be switched off at any time without harming the installed cards.
5
Figure 3. Model 1000R16P Rack Chassis with power supply

Standard (based on the EIA/TIA-561Standard). For daisy chain
connection between racks, use an 8 or 10 position modular cable wired
straight through .
Note1: DTR and RTS outputs are always “high” (+8V).
Note2: The DSR input must be “high” in order fo the daisy chain port
to operate. This is provided automatically when the B1 port is
connected to the A1 port of another Model 1000CC.
4.4.1 LOCAL DAISY CHAIN TOPOLOGY
Figure 4 (below), shows a typical daisy chain connection using a
remote terminal, two racks and two Model 1000CCs. Using this type of
topology, one terminal can control several racks in the same location.
To wire up a local Model 1000CC daisy chain connection, follow these
steps:
1) Using a straight through modular cable, connect the serial
port of the RS-232 terminal to Port A1 of the first Model 1000CC in
the chain.
2) Using a straight through modular cable, connect Port B1 of
the first Model 1000CC in the chain to port A1 of the second Model
1000CC in the chain. Follow the same procedure from the second
to the third Model 1000CC (and so on) if there are additional units in
the chain.
4.4.2 REMOTE DAISY CHAIN TOPOLOGY
In some applications it may be desirable to control a local rack and
a remote rack using the same local RS-232 terminal. This can be
accomplished using two of Patton’s RS-232 short range modem cards
in addition to the Model 1000CCs.
(continued)
4.2 INSTALLING THE MODEL 1000CC INTO THE CHASSIS
The Model 1000CC is comprised of a front card and a rear card.
The two cards meet inside the rack chassis and plug into each other via
mating 50 pin card edge connectors. The following steps demonstrate
the installation of the Model 1000CC into the chassis:
1. Slide the rear card into the back of the chassis along the metal
rails.
2. Secure the rear card using the metal screws provided.
3. Slide the front card into the front of the chassis. It should meet the
rear card when it's almost all the way into the chassis.
4. Push the front card
gently into the card-edge receptacle of the rear
card. It should “click” into place.
5. Secure the front card using the thumb screws.
Note: Since the Model 1000R16P chassis allows “hot swapping”
of cards, it is not necessary to power down the rack when you
install or remove a Model 1000CC.
4.3 RS-232 TERMINAL CONNECTION (PORT “A1”)
The 10-pin RJ-45 port labeled “A1” is wired as a DCE, and is
designed to connect to a the serial port of an RS-232 terminal (DTE).
This port is pinned according Patton's Modified Modular Interface
Standard, which is based on the EIA/TIA-561 Standard (for specific
pinouts, see Appendix C). Note: DSR, CTS and CD outputs are
always ”high” (+8V).
When making a connection between port A1 and the serial port of
an RS-232 terminal, your cable should be wired straight through . Note:
if your terminal device does not have a modular RJ-45 port, you will
need to construct an adapter cable according to the pinouts in
Appendix C. A pre-made DB-25 to RJ-45 adapter is also available
from Patton Electronics. This may be used in conjunction with a
straight through modular cable (also available from Patton). Refer to
Appendix B for the correct part number when ordering these items.
4.4 RS-232 DAISY CHAIN CONNECTION (PORT “B1”)
The 10-pin RJ-45 port labeled B1 is wired as a DTE, and is
designed to connect to port A1 of another Model 1000CC. Like port A1,
this port is pinned according Patton's Modified Modular Interface
(continued) 87
Figure 4. Local daisy chain.

Figure 5 (below) shows how a remote daisy chain set-up might look. It
is also possible to combine this remote daisy chaining method with the
local daisy chaining method described in Section 4.4.1.
To wire up a remote Model 1000CC daisy chain connection, follow
these steps:
1) Using a straight through modular cable, connect the serial
port of the RS-232 terminal to Port A1 of the local Model 1000CC.
2) Using a
straight through modular cable, connect Port B1 of
the local Model 1000CC to port A1 to the RS-232 port of a Patton
asynchronous short range modem card (ex. the Model 1000RC).
3) Following the instructions in the User Manual for the particular
Patton short range modem card you are using, connect the “line”
port of the local short range modem card to “line” port of the remote
short range modem card. This connection should be made in the
normal manner, using twisted pair cable.
4) Connect the serial (RS-232) port of the remote Patton short
range modem card to Port A1 of the remote Model 1000CC. Since
both ports are configured as DCE, you will need to use a modular
RJ-45
crossover cable pinned in the following manner:
RJ-45 Crossover Cable (4-W
ire)
SIGNAL PIN# PIN# SIGNAL
DSR 2-----------------------4 DTR
DTR 4-----------------------2 DSR
RD 6-----------------------7 TD
TD 7-----------------------6 RD
GND 5-----------------------5 GND
5.0 OPERATION
Once you have configured each Model 1000CC and connected the
cables, you are ready to operate the unit. Section 5.0 describes the
LED status monitors, the power-up procedure, and use of the Model
1000CC.
5.1 LED STATUS MONITORS
The Model 1000CC features five front panel LEDs that indicate the
condition of the modem and communication link. These LEDs operate
as follows:
• The green “PWR” LED glows when power is applied to the
modem through its mid-plane chassis connection.
• The green “TD” and “RD” LEDs show positive state data
activity. The red “TD” and “RD” LEDs show negative state
data activity. A solid red light indicates an idle state.
5.2 POWER-UP
There is no power switch on the Model 1000CC: Power is
automatically applied to the 1000CC when its card-edge connector
touches the chassis’ mid-plane socket, or when the chassis’ power is
turned on.
Note: The 1000CC is a “hot swappable” card—it will not be
damaged by plugging it in or removing it while the rack is powered up.
5.3 CONTROLLING CSU/DSU CARDS
The Model 1000CC has one primary purpose: to receive instructions
from an RS-232 terminal and pass them to one or more Patton
CSU/DSU rack cards through the midplane bus of a Patton rack chassis
or Cluster Box. Once the Model 1000CC is installed and configured
properly, you should refer to Section 4.4 of the Patton Model 2500
Series Manual for information about control port configuration and
control port commands.
Note: Each CSU/DSU card has its own address, which is set using the
Address Rotary Switches on the card. In order to receive instructions
individually, each card must have a unique address (00 - 98). Cards set
to “99” will listen to group instructions, but will not be able to discern
instructions individually.
9 10
Figure 5. Remote daisy chain

APPENDIX A
SPECIFICATIONS
Transmission Format: Asynchronous, RS-232
Data Rate: 0 to 19.2 Kbps
RS-232 Connections: dual RJ-45 jacks (one input, one daisy chain
output)
Power Supply: Rack-mount power supply is switchable between
120V and 240V AC; rack chassis supplies 10V AC to the Model
1000CC, typical consumption is 700 mW per card
Fuse: 400mA for 120V applications; 200mA for 240V applications
Temperature Range: 0-50°C (32-122°F)
Altitude: 0-15,000 feet
Humidity: Up to 95% non-condensing
Dimensions: 0.95”w x 3.1”h x 5.4”l
APPENDIX B
FACTORY REPLACEMENT PARTS
The Patton Model 1000CC rack system features interchangeable
rear half cards, power cords/fuses for international various operating
environments and other user-replaceable parts. Model numbers and
descriptions for these parts are listed below:
Patton Model #
Description
1000RPEM..........................120/240V Rear Power Entry Module
1000RPSM-1.......................120/240V Front Power Supply Module
1000RPEM-DC ...................DC Rear Power Entry Module
1000RPSM-48A..................48V Front Power Supply Module
12M-561
♦............................Serial DB-25 (male) to RJ-45 adapter
12F-561♥............................Serial DB-25 (female) to RJ-45 adapter
10-561S♠..........................RJ-45 to RJ-45 adapter cable, 6 ft.
0805US ..............................American Power Cord
0805EUR.............................European Power Cord CEE 7
0805EURP..........................Europlug Power Cord CEE 7/16
0805UK...............................United Kingdom Power Cord
0805AUS.............................Australia/New Zealand Power Cord
0805DEN.............................Denmark Power Cord
0805FR ...............................France/Belgium Power Cord
0805IN.................................India Power Cord
0805IS.................................Israel Power Cord
0805JAP..............................Japan Power Cord
0805SW ..............................Switzerland Power Cord
0516FPB1...........................Single Width Blank Front Panel
0516FPB4...........................4-Wide Blank Front Panel
0516RPB1...........................Single Width Blank Rear Panel
0516RPB4...........................4-Wide Blank Rear Panel
0821R4................................400 mA Fuse (5x20mm)
Littlefuse 239.400 or equivalent
0821R2................................200 mA Fuse (5x20mm)
Littlefuse 239.200 or equivalent
056S1..................................Set of 16 #4 pan head screws/washers
♦ Wired according to EIA-561 Standard
♥ Wired according to EIA-561 Standard
♠ Wired straight through (use with adapters listed above)
11 12

APPENDIX C
MODULAR INTERFACE PIN-OUTS
13
MODULAR INTERFACE - 10 Wire RJ-45 (EIA-561)
Contact Number Circuit Description
1 N/A Not Used
2 107 DSR
3 109 Received Line Signal Indicator (CD)
4 108 / 2 DTE Ready (DTR)
5 102 Signal Common
6 104 Received Data
7 103 Transmitted Data
8 106 Clear to Send
9 105 / 133 Request to Send / Ready for Receiving
10 N/A Not Used
Pins 2-9 conform to the EIA/TIA-561 eight position non-synchronous interface standard.