Paul TAC4 DG + TCP User manual

Status: 06/2013
Operating Instructions
Please keep careful! Please keep careful!
Paul Wärmerückgewinnung GmbH
August-Horch-Straße 7
08141 Reinsdorf
Tel.: +49(0)375 - 303505 - 0
Fax: +49(0)375 - 303505 - 55
Germany
Installation and maintenance
TAC4 DG + TCP/IP / GPRS

1
Table of contents
0Preamble................................................................................................................................. 2
1Introduction............................................................................................................................ 2
Safety....................................................................................................................................... 2
1.1
Used symbols........................................................................................................................... 2 1.2
2Functionalities of the regulation .......................................................................................... 3
3Operating principle................................................................................................................ 4
4Which module to choose – TCP/IP or GPRS?..................................................................... 4
5Configuration and programming of the TAC4 TCP/IP or GPRS module.......................... 5
Configuration file...................................................................................................................... 5
5.1
Programming of the TAC4 TCP/IP or GPRS module from the SD card.................................. 5 5.2
6Installation and connection of the TAC4 TCP/IP or GPRS ................................................ 6
7PC Configuration to view web pages................................................................................... 7
Compatible Web browser......................................................................................................... 7
7.1
Installation of the “WebFormViewSetup.exe” viewer............................................................... 7 7.2
8Use of web pages................................................................................................................... 7
Home........................................................................................................................................ 7
8.1
Visualization............................................................................................................................. 8 8.2
Synoptic ................................................................................................................................... 8 8.2.1
Alarms...................................................................................................................................... 8 8.2.2
Setup........................................................................................................................................ 8 8.2.3
m³/h+T°.................................................................................................................................... 8 8.2.4
I/O status.................................................................................................................................. 9 8.2.5
Configuration............................................................................................................................ 9 8.2.6
Control...................................................................................................................................... 9 8.3
Setup........................................................................................................................................ 9 8.4
Time table .............................................................................................................................. 10 8.5
TAC4 Network........................................................................................................................ 11 8.6
Configuration.......................................................................................................................... 11 8.6.1
Overview................................................................................................................................ 11 8.6.2
Alarm warning........................................................................................................................ 12 8.6.3
Logging .................................................................................................................................. 12 8.6.4

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0 Preamble
PLEASE READ THIS MANUAL CAREFULLY BEFORE INASTALLATION AND COMMISSONING!
THIS MANUAL HAS BEEN MADE WITH GREATEST CARE.
HOWEVER, NO RIGHTS CAN BE DERIVED THEREFROM. WE RESERVE THE RIGHT AT ANY TIME
TO PARTIALLY OR ENTIRELY CHANGE THE CONTENT OF THIS MANUAL WITHOUT PRIOR
NOTICE.
This manual contains all the best for an assembly plant and a heat recovery unit (HRU) necessary
information. The manual also serves as a handbook for installation, maintenance and customer service
work. We recommend that any intervention in the appliance installation company should be consulted.
Subject of this operating manual is the control unit TAC4 and the modules TCP/IP and GPRS. Possible
accessories are only described insofar as it is necessary for the appropriate operation. Please see the
particular manuals for further information on accessories.
If you have any questions that have not been answered or have not been sufficiently answered in this
documentation, please contact the company Paul Wärmerückgewinnung GmbH. We will be glad to help
you.
1 Introduction
Safety 1.1
Please always observe the safety instructions in this operating manual. The non-observance of the safety
instructions, warning notices, notes and instructions can lead to injuries or damages to the maxi.
•Unless otherwise stated in this operating manual, only an authorised installer is entitled to install,
connect, put into operation and maintain the maxi;
•The installation of the maxi is to be performed according to the general local building, safety and
installation instructions of the corresponding local authorities, of the water works and electric
works and other official regulations and directives;
•Always follow the safety instructions, warning notices, notes and instructions described in this
operating manual;
•Please keep this manual during the complete life time of the maxi in proximity to the device;
•The instructions for the regular replacement of the filters or the cleaning of the supply and exhaust
air valves are to be strictly followed;
•The specifications stated in this document may not be changed;
•Any modification of the maxi is prohibited;
•In order to guarantee that the device will be regularly controlled, it is recommended to conclude a
maintenance contract. Your supplier can give you the addresses of authorised installers in your
area.
Used symbols 1.2
The following symbols are used in this manual:
Caution, special note!
Risk of: - injury of the user or the installer
- damages to the device
- impairment of the operation of the device if the instructions are not
carried out properly

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2 Functionalities of the regulation
The TAC4 DG controller is mounted in the units of maxi-series.
The functionalities of this TAC4 DG control board are described in detail in the “Operating
instructions TAC4+RC” manual.
The TAC4 DG control board provides the following functionalities:
•Control of supply and exhaust fans in constant air flow (CA), constant pressure (CPs) and
constant airflow linked to a 0-10V signal (LS) mode.
•Management of 6 time slots.
•Default, set point and pressure alarms.
•Management of airflows in case of fire alarm.
•BOOST function that helps to force the supply and exhaust airflows to a value set beforehand-
overriding all configurations and conditions.
•Automatic management of the 100% bypass for free cooling.
•Automatic management of the opening and closing of valves mounted on the suction side.
•Anti-frost protection of the heat recovery exchanger by modulation of the supply airflow or by
regulating the power of the pre-heating electric coil (KWin).
•Regulation of the post-heating water (NV) or electric (KWout) coils to maintain a constant supply
temperature.
The following options can be combined with the TAC4 DG control board:
•Option SAT TAC4 BA/KW:
Regulation of 2 external heat exchangers (hot and/or cold).
•Option RC TAC4:
Local remote control that can be used for the configuration, display and control of the TAC4 unit
to which it is connected.
•Option SAT3:
Circuit with 2 relays for
- “Fans ON” and “Pressure alarm” signals (if in position O.R.1 / O.R.2)
or
"Circulator control” and “Bypass status signal” (if in position O.R.3 / O.R.4)

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3 Operating principle
The TAC4 TCP/IP and GPRS modules are automated units with a built-in web server. Once programmed,
the module contains software composed of web pages used for the configuration, control and display of
TAC4 units connected to this module.
Basic diagram:
= MODBUS RTU communication
= Access to the TAC4 MODULE web pages.
There are different possibilities:
- Internet connection via Ethernet (TCP/IP)
- Internet connection via GPRS
- Intranet (local) connection via Ethernet (TCP/IP)
4 Which module to choose – TCP/IP or GPRS?
The TAC4 TCP/IP module can be used to:
- Access the TAC4 module web pages via the Ethernet connection
- Send alarm messages by e-mail
The TAC4 GPRS module can be used to:
- Access the TAC4 Module web pages via the Ethernet connection
- Access the TAC4 Module web pages via GPRS *
- Send alarm messages by e-mail via Ethernet
- Send alarm messages by e-mail via GPRS *
- Send alarm messages by e-mail via SMS *
* These functionalities require a SIM card (not supplied).
1 2
1
2

5
5 Configuration and programming of the TAC4 TCP/IP or GPRS
module
The TAC4 TCP/IP or GPRS is delivered non-programmed.
Programming is carried out in two steps:
- Entry of configuration settings: via the website http://TAC4.atmdata.be (you will need an SD
card, maximum 2GB (not supplied)).
- Programming of the module using an SD card: follow the procedure in paragraph 5.2.
Configuration file 5.1
The configuration settings such as the IP address, the access data, the use of a SIM card (or not) or the
data of an SMTP server to send e-mail for instance, must be entered on the website:
http://TAC4.atmdata.be.
A configuration file “plug&go.bin” containing all the settings of your TAC4 TCP/IP or GPRS module will be
generated from this site. Save this file on an SD card.
Use an SD card with a maximum capacity of 2GB (SDHC cards with a capacity of 4GB or more are not
recognized by the module).
Programming of the TAC4 TCP/IP or GPRS module from the SD card 5.2
1) Remove the TAC4 TCP/IP or GPRS module from its support using the mounting screws.
2) The programming must be carried out on a “bare” TAC4 TCP/IP or GPRS module. So make sure you
unplug:
- The 24VDC power supply terminal block
- The RS 485 communication terminal block
- The Ethernet cable
- The antenna
- The SIM card (if present)
3) Insert the SD card containing the configuration file in (2) (figure 1), press it as far as possible, so that
it does not exceed the Module.
The SD card is difficult to remove. You will need a pair of long-nosed pliers or to stick
a sticker to get a hold of the SD card (see Figure 1).
4) Plug the 24VDC power supply terminal block to the Module (see Figure 3). The module will detect
automatically the presence of a new “Plug&go.bin” file and launch the loading of the programme.
The PGM LED stops blinking (ON or OFF) during the loading of the programme (about 1 minute).
When the programming is finished, the LED starts blinking again (2 blinks per second).
Once the module has been programmed, the SD card is no longer necessary. Shut down the 24VDC
power supply and remove it from the TAC4 TCP/IP and GPRS module.
Figure 1
(1) (2)
SD card
SIM card
SIM card support

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6 Installation and connection of the TAC4 TCP/IP or GPRS
1) For the GPRS module, mount the antenna supplied with the TAC4 GPRS module and install the SIM
card (not supplied) (see (1) Figure 1).
2) Fasten the module on its support using the mounting screws (see Figure 2).
3) Carry out the connections as indicated in Figure 3
For the assembly of the SAT MODBUS circuit: see “MI SAT TAC4 MODBUS” documentation
ETHERNET cable
Mounting screw on the support
Figure 2
Antenna (only for GPRS module)
RS485 communication terminal block to TAC4
circuits and 24VDC power supply block
Support of the module
Figure 3
LT-100-GE
www.tbox.biz
GSM-GPRS ETHERNET PGM PS/485/232 CNT DIG IN-OUT
On
T/R
LK
100
StopRun-Reset
A+
B-
Rx
Tx
Vin
Bat
Out
Gnd
6
4
2
0
Gnd
8
7
5
3
1
V+
9
LN
F3 F4 F1 F2
MOTORCONTROLCABLES
OUT IN
OUTIN
RESET
Alarm
ON
AF
AL1
RELAY
BYPASS
RELAY
CT
RELAY
TxRx
BYPASS
4 3 2 1 CT
A+ B- GND A+ B- GND
TxRx
O.R.1 O.R.2 O.R.3 O.R.4
AL1
SAT BA/KWSAT MODBUS
SATMODBUS (1)
24Vdc
SUPPLY
-
+
F3 F4
F1 F2
MOTORCONTROLCABLES
OUT IN
OUTIN
RESET
Alarm
ON
AF
AS
SCT
RELAY
CT
A+ B- GND A+ B- GND
TxRx
R
.
2
O.R.3 O.R.4 SAT BA/KWSAT MODBUS
SATMODBUS (2)
ETHERNET
Cable
(RJ45 connector
)
TAC 4
A and B connections crossed

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7 PC Configuration to view web pages
Compatible Web browser 7.1
“Internet explorer” must be used to view Web pages.
Other browsers are not compatible!
Installation of the “WebFormViewSetup.exe” viewer 7.2
To view the pages, you must install the “WebFormViewSetup.exe” viewer on your PC.
This application can be downloaded from: http://TAC4.atmdata.be.
8 Use of web pages
Enter the IP address of your TAC4 TCP/IP or GPRS module in the Internet explorer address bar.
For example: http://192.168.0.1
You will then access the web pages of the TAC4 module corresponding to this address.
Presentation of the functionalities on each screen:
Home 8.1
The “Home” page is used to:
-Identify the TAC4 module to which you are connected
-Choose the address of the TAC4 unit with which you are going to communicate
-View all the TAC4 units connected to the TAC4 module (address of the unit on the network, type
of unit and name given to the unit: these elements are configured in the “TAC4 Network” screen).

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Visualization 8.2
The pages of this menu are used to view all the settings of the TAC4 unit with which you communicate
(the address and the name of the unit are indicated at the top of the page).
This menu comprises different sub-categories presented in the form of tabs.
Synoptic
8.2.1
The “Synoptic” tab displays a basic diagram of the unit containing the most useful information of the
ventilation unit. This screen is automatically depending on the state of the unit and the options present.
It indicates:
-The inlet and outlet temperatures of each flow;
-The supply and extract flows;
-The opening and closing of the bypass, the antifrost and the valves (option) (red/dark green =
OFF; light green = ON);
-The different components mounted on the unit and their current operation (options: KWin,
KWout, hot water battery NV);
-An “SAT BA” button that displays the current operating characteristics of the external coils
(options: BA+, BA-, KW);
-Two alarm diodes that indicate the current state of the alarm (red = default, green = OK). Click on
one of these diodes to access the “Alarms” tab directly.
Alarms
8.2.2
The “Alarms” tab is used to display the state of the different alarms.
Setup
8.2.3
The “Setup” tab is used to view the different set points (CA/LS/CPs/OFF mode, supply flow and
temperature requested as well as pressure alarms) configured in the SETUP currently in operation.
m³/h+T°
8.2.4
The “m³/h+T°” tab is used to view:
-The airflows and pressures for supply and exhaust