PCB Piezotronics 480E09 User manual

Model 480E09
1-Channel, battery-powered, ICP® sensor signal conditioner, gain x1, x10, x100, 2mA, BNC
input/output connectors.
Installation and Operating Manual
For assistance with the operation of this product,
contact the PCB Piezotronics, Inc.
Toll-free: 716-684-0001
24-hour SensorLine: 716-684-0001
Fax: [phone]
E-mail: [email protected]
Web: www.pcb.com

Manual 21354 Rev E
ECN 50523
Repair and Maintenance
PCB guarantees Total Customer Satisfaction through its
“Lifetime Warranty Plus” on all Platinum Stock Products
sold by PCB and through its limited warranties on all other
PCB Stock, Standard and Special products. Due to the
sophisticated nature of our sensors and associated
instrumentation, field servicing and repair is not
recommended and, if attempted, will void the factory
warranty.
Beyond routine calibration and battery replacements
where applicable, our products require no user
maintenance. Clean electrical connectors, housings, and
mounting surfaces with solutions and techniques that will
not harm the material of construction. Observe caution
when using liquids near devices that are not hermetically
sealed. Such devices should only be wiped with a
dampened cloth—never saturated or submerged.
In the event that equipment becomes damaged or ceases
to operate, our Application Engineers are here to support
your troubleshooting efforts 24 hours a day, 7 days a
week. Call or email with model and serial number as well
as a brief description of the problem.
Calibration
Routine calibration of sensors and associated
instrumentation is necessary to maintain measurement
accuracy. We recommend calibrating on an annual basis,
after exposure to any extreme environmental influence,
or prior to any critical test.
PCB Piezotronics is an ISO-9001 certified company whose
calibration services are accredited by A2LA to ISO/IEC
17025, with full traceability to SI through N.I.S.T. In
addition to our standard calibration services, we also offer
specialized tests, including: sensitivity at elevated or
cryogenic temperatures, phase response, extended high
or low frequency response, extended range, leak testing,
hydrostatic pressure testing, and others. For more
information, contact your local PCB Piezotronics
distributor, sales representative, or factory customer
service representative.
Returning Equipment
If factory repair is required, our representatives will
provide you with a Return Material Authorization (RMA)
number, which we use to reference any information you
have already provided and expedite the repair process.
This number should be clearly marked on the outside of
all returned package(s) and on any packing list(s)
accompanying the shipment.
Contact Information
PCB Piezotronics, Inc.
3425 Walden Ave.
Depew, NY14043 USA
Toll-free: [phone]
24-hour SensorLine: [phone]
General inquiries: in[email protected]
Repair inquiries: [e-mail]
For a complete list of distributors, global offices and sales
representatives, visit our website, www.pcb.com.
Safety Considerations
This product is intended for use by qualified personnel
who recognize shock hazards and are familiar with the
precautions required to avoid injury. While our equipment
is designed with user safety in mind, the protection
provided by the equipment may be impaired if equipment
is used in a manner not specified by this manual.
Discontinue use and contact our 24-Hour Sensorline if:
Assistance is needed to safely operate equipment
Damage is visible or suspected
Equipment fails or malfunctions
For complete equipment ratings, refer to the enclosed
specification sheet for your product.
Definition of Terms and Symbols
The following symbols may be used in this manual:
DANGER
Indicates an immediate hazardous
situation, which, if not avoided, may
result in death or serious injury.

Manual 21354 Rev E
ECN 50523
CAUTION
Refers to hazards that could damage
the instrument.
NOTE
Indicates tips, recommendations and
important information. The notes
simplify processes and contain
additional information on particular
operating steps.
The following symbols may be found on the equipment
described in this manual:
This symbol on the unit indicates that
high voltage may be present. Use
standard safety precautions to avoid
personal contact with this voltage.
This symbol on the unit indicates that
the user should refer to the operating
instructions located in the manual.
This symbol indicates safety, earth
ground.

Manual 21354 Rev E
ECN 50523
PCB工业监视和测量设备 - 中国RoHS2公布表
PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table
部件名称
有害物质
铅(Pb)
汞
(Hg)
镉
(Cd)
六价铬(Cr(VI))
多溴联苯 (PBB)
多溴二苯醚(PBDE)
住房
O
O
O
O
O
O
PCB板
X
O
O
O
O
O
电气连接器
O
O
O
O
O
O
压电晶体
X
O
O
O
O
O
环氧
O
O
O
O
O
O
铁氟龙
O
O
O
O
O
O
电子
O
O
O
O
O
O
厚膜基板
O
O
X
O
O
O
电线
O
O
O
O
O
O
电缆
X
O
O
O
O
O
塑料
O
O
O
O
O
O
焊接
X
O
O
O
O
O
铜合金/黄铜
X
O
O
O
O
O
本表格依据 SJ/T 11364 的规定编制。
O：表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。
X：表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。
铅是欧洲RoHS指令2011/65/ EU附件三和附件四目前由于允许的豁免。
CHINA RoHS COMPLIANCE

Manual 21354 Rev E
ECN 50523
Component Name
Hazardous Substances
Lead (Pb)
Mercury (Hg)
Cadmium (Cd)
Chromium VI
Compounds
(Cr(VI))
Polybrominated
Biphenyls (PBB)
Polybrominated
Diphenyl Ethers
(PBDE)
Housing
O
O
O
O
O
O
PCB Board
X
O
O
O
O
O
Electrical Connectors
O
O
O
O
O
O
Piezoelectric Crystals
X
O
O
O
O
O
Epoxy
O
O
O
O
O
O
Teflon
O
O
O
O
O
O
Electronics
O
O
O
O
O
O
Thick Film Substrate
O
O
X
O
O
O
Wires
O
O
O
O
O
O
Cables
X
O
O
O
O
O
Plastic
O
O
O
O
O
O
Solder
X
O
O
O
O
O
Copper Alloy/Brass
X
O
O
O
O
O
This table is prepared in accordance with the provisions of SJ/T 11364.
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement of GB/T 26572.
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials for this part is above the limit
requirement of GB/T 26572.
Lead is present due to allowed exemption in Annex III or Annex IV of the European RoHS Directive 2011/65/EU.

Model 482C02 / 480E09
Battery-Powered ICP®Signal Conditioners
Operating Manual with Enclosed Warranty Information
3425 Walden Avenue, Depew, New York 14043-2495
Phone [phone]
Fax [phone]
Toll Free Line 1-800-828-8840
MANUAL NUMBER: 19175
MANUAL REVISION: A
ECO: 50452

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MANUAL NUMBER: 19175
MANUAL REVISION: A
Table of Contents
Introduction....................................................................................................................... page 3
Description ....................................................................................................................... page 4
Operation.......................................................................................................................... page 5
Performance Limits .......................................................................................................... page 8
Battery Considerations..................................................................................................... page 8
Optional Power Connections............................................................................................ page 9
Warranty......................................................................................................................... page 10
Calibration & Service...................................................................................................... page 10
Return Procedure........................................................................................................... page 10
Total Customer Satisfaction ........................................................................................... page 11

PAGE 3
MANUAL NUMBER: 19175
MANUAL REVISION: A
Introduction
Model 480C02 & model 480E09 are rugged, portable, power sources for ICP® sensors. These models are nearly
identical except model 480C02 is unity gain 1:1 only with no adjustment, while model 480E09 has the additional
feature of 3-position gain adjustment (1/10/100). They are powered internally by three replaceable batteries and
provide constant current excitation to the charge amplifier within ICP® sensors (or to in-line and adaptor style
amplifiers) and decouples the sensor output signal from the power. Signal output is a high quality, voltage output
compatible with standard readout, recording or acquisition instruments.
Figure 1: Model 480C02 Signal Conditioner
Red (fault, electrical short)
Yellow
(fault, low battery)
Green (connected
& no fault)
EXT PWR –use with
488A03 AC Power Source

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MANUAL NUMBER: 19175
MANUAL REVISION: A
Figure 2: Model 480E09 Signal Conditioner
Description
Models 480C02 / 480E09 contain three, PP3 size, 9 volt batteries connected in series to provide DC power to
internal electronics which provide regulation for approximately 2.6 mA of constant current power. Connections
include two BNC jacks, one for Sensor (ICP®power/input) and one for Scope (output to scope, data recorder, or
DAQ). The front panel meter indicates the voltage output when connected to a sensor and is color coded for
various fault conditions, shown in Figure 1 & 2. Optional connections include sockets for EXT PWR and BATT
CHG. A central, three-position rocker switch allows off, on and momentary battery test functionality.
Model 480E09 has the additional 3-position gain adjustment that multiplies the signal output through the SCOPE
connection. It has 2 additional settings beyond the 480C02, 10x and 100x, shown in Figure 2.
Red (fault, electrical short)
Yellow (fault, low battery)
Green (connected & no fault)
EXT PWR –use with
488A03 AC Power Source
Gain Select –Rotary Switch

PAGE 5
MANUAL NUMBER: 19175
MANUAL REVISION: A
Operation
Internal electronics include a capacitor and resistor that decouples the sensor output signal from the DC power.
With no sensor connected, move power switch to “ON” position. The front panel voltmeter measures the battery
voltage with full scale set at 27 volts (+27 volts for new batteries), see Figure 1. When an ICP® sensor is
connector to the input “XDCR” jack, the meter will indicate approximately mid-scale (+11 volts nominal) if the
sensor’s internal amplifier and cables are functioning properly without damage. Some sensors use a 5 volt
excitation and in this case the meter will read at the lower edge of the green region.
Figure 3: Models 480C02 / 480E09 Signal Conditioner Schematic
480E09 Only
2.6 mA
C
R

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MANUAL NUMBER: 19175
MANUAL REVISION: A
Figure 4: Diagram: AC Coupling
Mode
If the sensor amplifier and/or cable are damaged to short open, the meter will indicate in the full scale (yellow)
area. Should the sensor amplifier and/or cable be damaged to short closed, the meter will indicate zero volts (red
area). Immediately after connecting readout instrument, (oscilloscope, meter, recorder, etc.) to the output jack,
the 47 F coupling capacitor will begin charging through the internal resistor and input resistance of the readout
instrument. This charging will cause an apparent “drifting” of the output signal until the capacitor is fully charged.
Such drifting is considered normal operation.
Coupling Time Constant (TC), AC Coupled
The coupling discharge time constant (DTC) is the
product of the capacitor (47 F) and the parallel internal
resistor and the input resistance of the readout
instrument (See Figure 4, Equation 1).
Equation 1:
TC (sec) = Cc(microfarads) x Rin (ohms)
The small amount of leakage through the 47F coupling capacitor will typically result in a +30 mV maximum offset
with a 1.0 megaohms readout load. Normally, it is desirable to keep the coupling discharge time constant (DTC)
long with respect to the sensor discharge time constant to minimize the effect of the coupling distance time
constant on low frequency response. Typical coupling discharge time constants for various values of readout
input resistance are shown in Table 1.

PAGE 7
MANUAL NUMBER: 19175
MANUAL REVISION: A
DC Coupling for Low-Frequency Response
With the 480C02 / 480E09 connected as shown in Figure 5, the low frequency response of the coupling
circuit is determined by the relationship in Equation 2. This requires use of a BNC Tee. Figure 6 below
provides a comparison of AC vs DC coupling the same signal.
Equation 2:
-3dB Frequency (Hz) , FO=
=
Figure 5: Direct Coupled Mode
Figure 6: Diagram: AC vs DC Coupling
0.16
R (in) x 10 F
070A11
BNC Tee

PAGE 8
MANUAL NUMBER: 19175
MANUAL REVISION: A
Performance Limits
Output Voltage Limits
Certain ICP sensors are capable of 10-volt output voltage swing. Models 480C02 / 480E09 with 27 volt
supply will allow the positive-going side of the signal to go to +14 volts. The negative signal side is
capable of -8 volts assuming a 10 volt turn-on for the sensor. This must be taken into consideration or
resulting outputs may show signs of clipping.
Constant Current Limits
When using battery powered signal conditioners, battery life can be a concern. The current output of
model 480C02 / 480E09 is fixed at approximately 2.6 mA. This current will adequately handle high-
frequency signals in cables up to approximately 100 feet (31 meters) in length. Longer cables can be
driven but it sacrifices some high-frequency response. PCB line powered signal conditioners (482 Series
/ 483 Series) should be considered for cable lengths beyond 100 feet (31 meters) as they provide up to
20 mA of drive current.
Battery Considerations
Battery Test
Models 480C02 / 480E09 incorporate a momentary battery test position in the 3 position switch. When
the rocker switch is depressed to the right, the meter switched from the “XDCR” jack to the battery power
high-side. Normal circuit operation is not affected by this change and releasing the rocker returns the
meter to the transducer fault monitor function. It is recommended to confirm the status of batteries before
initiating a test. Replace batteries any time the pointer does not reach the BATT OK position or further
when the BATT Test switch is depressed. A slightly low reading will limit the usable output of most
sensors but will not cause damage to the model 480C02 or connected sensors.

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MANUAL NUMBER: 19175
MANUAL REVISION: A
Battery Life & Replacement
Typical battery life is 100 hours at gain of 1 or 40 hours at gain of 10 or 100 when using high quality
alkaline batteries, assuming the unit is turned off when not in use. When a BATT Test fail occurs, find
and carefully remove the Philips head screw on the back of model 480C02. The housing will easily
separate from the working portion of the unit and expose the batteries. Gently remove each of the battery
connectors to avoid damage and remove the batteries. Re-install new PP3, 9-volt batteries in same
locations, making sure all are of the same type and same manufacturer. Replace housing and hand-
tighten screw on back of unit. It is not recommended to mix type or manufacturer of batteries or damage
can occur as batteries rupture or leak. It is recommended to remove batteries from units not in frequent
use, to avoid any damage from long-term battery corrosion.
Optional Power Connections
Rechargeable Battery Use & Charging
WARNING, models 480C02 / 480E09 do not ship with rechargeable batteries and PCB external battery
chargers are suitable for use with Nickel-Cadmium (Ni-Cad) rechargeable batteries only. It should not
be used with alkaline or other non-rechargeable batteries.
Use of battery chargers, model 488A02 (110 VAC) or model F488A02
(220 VAC) should only be attempted after installation of suitable
batteries. Plug 488A02 charging connector into front panel jack and
with unit off, recharge for 14 hours. Charger supplies 10 mA constant
current to the rechargeable batteries in the unit. Batteries should not
be charged in areas near combustible materials or left unattended.
Disconnect all power if any evidence of overheating occurs.
External Power Connection
The external power connector (which mates with a #750 Switchcraft telephone plug) is intended for use
when longer battery life is desired. Insertion of the plug into the jack isolates the battery power
connection, powering the unit from only the secondary power source. A variety of battery packs were
previously available for use with this connection, one being model 073A05. They are still viable for use,
but are no longer in production from PCB.

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MANUAL NUMBER: 19175
MANUAL REVISION: A
Warranty
PCB instrumentation is warranted against defective material and workmanship for 1 year unless otherwise
expressly specified. Damage to instruments caused by incorrect power or misapplication, is not covered by
warranty. If there are any questions regarding power, intended application, or general usage, please consult with
your local sales contact or distributor. Batteries and other expendable hardware items are not covered by
warranty.
Calibration & Service
Aside from battery replacement, no maintenance is required for this unit. The 480C02 contains no field
serviceable parts and is not designed for field repair. Field repair is typically NOT recommended and may void
any warranty. If factory service is required, return the instrumentation according to the “Return Procedure” stated
below. A repair and/or replacement quotation will be provided prior to servicing at no charge. Before returning
the unit, please consult a factory PCB applications engineer concerning the situation as certain problems can
often be corrected with simple on-site procedures.
PCB will perform calibrations on model 480C02 on request. Typical calibration validates the unit functions within
factory new parameters, includes replacement of batteries and a factory calibration certificate.
Return Procedure
To expedite returned instrumentation, contact a factory PCB applications engineer for a RETURN MATERIAL
AUTHORIZATION (RMA) NUMBER. When requesting the RMA, please be prepared to provide the model
number, serial number, a brief written description of the problem, your company details, and any other pertinent
information. We also recommend a copy of this information should be provided in the package with the
instrument.
Customers outside the U.S. should consult their local PCB distributor for information on returning equipment. For
exceptions, please contact the International Sales department at PCB to request shipping instructions and an
RMA. For assistance, please call [phone], or fax us at [phone]. You may also receive assistance
via e-mail at [e-mail] or visit our web site at www.pcb.com.

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MANUAL NUMBER: 19175
MANUAL REVISION: A
Total Customer Satisfaction
PCB, a division of PCB Piezotronics, guarantees Total Customer Satisfaction. If, at any time, for any reason,
you are not completely satisfied with any PCB product, PCB will repair, replace, or exchange it at no charge. You
may also choose, within the warranty period, to have your purchase price refunded.
PCB offers to all customers, at no charge, 24-hour phone support. This service makes product or application
support available to our customers, day or night, seven days a week. When unforeseen problems or emergency
situations arise, call the PCB Hot Line at [phone], and an application specialist will assist you.
3425 Walden Avenue, Depew, NY 14043-2495
Phone: [phone]  USA Fax: [phone]  INTL Fax: [phone]
ICP ® is a registered trademark of PCB Piezotronics, Incorporated,
which uniquely identifies PCB sensors that incorporate built-in microelectronics.

Model Number
480E09 BATTERY-POWERED SIGNAL CONDITIONER Revision: V
ECN #: 45339
Performance ENGLISH SI
Channels 1 1
Frequency Range(-5 %)(x1, x10 Gain) 0.15 to 100,000 Hz 0.15 to 100,000 Hz [6]
Frequency Range(-10 %)(x100 Gain) 0.15 to 50,000 Hz 0.15 to 50,000 Hz [7]
Voltage Gain(± 2 %) 1:1 1:1
Voltage Gain(± 2 %) 1:10 1:10
Voltage Gain(± 2 %) 1:100 1:100
Fault/Bias Monitor/Meter(± 1 V)(midscale) 13 VDC 13 VDC
Environmental
Temperature Range 32 to 120 °F 0 to 50 °C
Electrical
Excitation Voltage(To Sensor) 25 to 29 VDC 25 to 29 VDC [1]
Constant Current Excitation(To Sensor) 2.0 to 3.2 mA 2.0 to 3.2 mA [2]
Discharge Time Constant >7 sec >7 sec [3][4]
DC Offset(Maximum) <30 mV <30 mV [3]
Spectral Noise(1 Hz)(Gain 1) .25 µV/√Hz -132 dB
Spectral Noise(10 Hz)(Gain 1) .07 µV/√Hz -143 dB
Spectral Noise(100 Hz)(Gain 1) .05 µV/√Hz -146 dB
Spectral Noise(1 kHz)(Gain 1) .04 µV/√Hz -148 dB
Spectral Noise(10 kHz)(Gain 1) .03 µV/√Hz -150 dB
Broadband Electrical Noise(1 to 10,000 Hz)(Gain x1) 3.25 µV rms -110 dB/rms
Spectral Noise(1 Hz)(Gain 10) 2.2 µV/√Hz -113 dB
Spectral Noise(10 Hz)(Gain 10) 2.0 µV/√Hz -114 dB
Spectral Noise(100 Hz)(Gain 10) 1.1 µV/√Hz -119 dB
Spectral Noise(1 kHz)(Gain 10) .55 µV/√Hz -125 dB
Spectral Noise(10 kHz)(Gain 10) .3 µV/√Hz -130 dB
Broadband Electrical Noise(1 to 10,000 Hz)(Gain x10) 49 µV/rms -86 dB/rms
Spectral Noise(1 Hz)(Gain 100) 20 µV/√Hz -94 dB
Spectral Noise(10 Hz)(Gain 100) 19 µV/√Hz -94 dB
Spectral Noise(100 Hz)(Gain 100) 12 µV/√Hz -98 dB
Spectral Noise(1 kHz)(Gain 100) 5.5 µV/√Hz -105 dB
Spectral Noise(10 kHz)(Gain 100) 2 µV/√Hz -114 dB
Broadband Electrical Noise(1 to 10,000 Hz)(Gain x100) 569 µV/rms -65 dB/rms
Power Required(Standard) Internal Battery Internal Battery
Internal Battery(Type) 9V 9V
Battery Life(Standard Alkaline) 50 hours 50 hours
Power Required(Alternate) DC power DC power
DC Power 15 mA 15 mA [5]
Internal Battery(Quantity) 3 3
DC Power 18 to 30 VDC 18 to 30 VDC [5][1]
Physical
Electrical Connector(Input, sensor) BNC Jack BNC Jack
Electrical Connector(Output, scope) BNC Jack BNC Jack
Electrical Connector(External Power, DC) 3.5 mm Diameter Miniature
Jack
3.5 mm Diameter Miniature
Jack
Electrical Connector(Battery Charger) #722 Switchcraft Jack #722 Switchcraft Jack
Size (Depth x Height x Width) 2.4 in x 4.0 in x 2.9 in 6.1 cm x 10 cm x 7.4 cm
Weight(Including Batteries) 0.7 lb 0.3 kg
All specifications are at room temperature unless otherwise specified.
In the interest of constant product improvement, we reserve the right to change specifications without notice.
ICP®is a registered trademark of PCB Group, Inc.
NOTES:
[1]Excitation voltage to sensor limited by optional DC power voltage.
[2]Through internal current limiting regulator.
[3]With 1M ohm load.
[4]Un-buffered output, read out device input impedance affects discharge time constant and low
frequency response of unit.
[5]Provided by optional external DC power supply.
[6]Low frequency response specified into 1M ohm load.
[7]After Serial Number 24699, previously HFR was 100kHz.
[8]See PCB Declaration of Conformance PS024 for details.
3425 Walden Avenue, Depew, NY 14043
Phone: [phone]
Fax: [phone]
E-Mail: [email protected]
[8]
OPTIONAL VERSIONS
Optional versions have identical specifications and accessories as listed for the standard
model except where noted below. More than one option may be used.
Entered: LK Engineer: CPH Sales: ML Approved: JWH Spec Number:
Date: 5/23/2016 Date: 5/23/2016 Date: 5/23/2016 Date: 5/23/2016 480-5090-80