PCB Piezotronics IMI SENSORS 603M113/ICS-1 User manual

Model 603M113/ICS-1
Industrial Accelerometer
Installation and Operating Manual
For assistance with the operation of this product,
contact the PCB Piezotronics, Inc.
Toll-free: 800-959-4464
24-hour SensorLine: 716-684-0001
Fax: [phone]
E-mail: [email protected]
Web: www.imi-sensors.com

Manual 21354 Rev E
ECN 50523
Repair and Maintenance
PCB guarantees Total Customer Satisfaction through its
“Lifetime Warranty Plus” on all Platinum Stock Products
sold by PCB and through its limited warranties on all other
PCB Stock, Standard and Special products. Due to the
sophisticated nature of our sensors and associated
instrumentation, field servicing and repair is not
recommended and, if attempted, will void the factory
warranty.
Beyond routine calibration and battery replacements
where applicable, our products require no user
maintenance. Clean electrical connectors, housings, and
mounting surfaces with solutions and techniques that will
not harm the material of construction. Observe caution
when using liquids near devices that are not hermetically
sealed. Such devices should only be wiped with a
dampened cloth—never saturated or submerged.
In the event that equipment becomes damaged or ceases
to operate, our Application Engineers are here to support
your troubleshooting efforts 24 hours a day, 7 days a
week. Call or email with model and serial number as well
as a brief description of the problem.
Calibration
Routine calibration of sensors and associated
instrumentation is necessary to maintain measurement
accuracy. We recommend calibrating on an annual basis,
after exposure to any extreme environmental influence,
or prior to any critical test.
PCB Piezotronics is an ISO-9001 certified company whose
calibration services are accredited by A2LA to ISO/IEC
17025, with full traceability to SI through N.I.S.T. In
addition to our standard calibration services, we also offer
specialized tests, including: sensitivity at elevated or
cryogenic temperatures, phase response, extended high
or low frequency response, extended range, leak testing,
hydrostatic pressure testing, and others. For more
information, contact your local PCB Piezotronics
distributor, sales representative, or factory customer
service representative.
Returning Equipment
If factory repair is required, our representatives will
provide you with a Return Material Authorization (RMA)
number, which we use to reference any information you
have already provided and expedite the repair process.
This number should be clearly marked on the outside of
all returned package(s) and on any packing list(s)
accompanying the shipment.
Contact Information
PCB Piezotronics, Inc.
3425 Walden Ave.
Depew, NY14043 USA
Toll-free: [phone]
24-hour SensorLine: [phone]
General inquiries: in[email protected]
Repair inquiries: [e-mail]
For a complete list of distributors, global offices and sales
representatives, visit our website, www.pcb.com.
Safety Considerations
This product is intended for use by qualified personnel
who recognize shock hazards and are familiar with the
precautions required to avoid injury. While our equipment
is designed with user safety in mind, the protection
provided by the equipment may be impaired if equipment
is used in a manner not specified by this manual.
Discontinue use and contact our 24-Hour Sensorline if:
Assistance is needed to safely operate equipment
Damage is visible or suspected
Equipment fails or malfunctions
For complete equipment ratings, refer to the enclosed
specification sheet for your product.
Definition of Terms and Symbols
The following symbols may be used in this manual:
DANGER
Indicates an immediate hazardous
situation, which, if not avoided, may
result in death or serious injury.

Manual 21354 Rev E
ECN 50523
CAUTION
Refers to hazards that could damage
the instrument.
NOTE
Indicates tips, recommendations and
important information. The notes
simplify processes and contain
additional information on particular
operating steps.
The following symbols may be found on the equipment
described in this manual:
This symbol on the unit indicates that
high voltage may be present. Use
standard safety precautions to avoid
personal contact with this voltage.
This symbol on the unit indicates that
the user should refer to the operating
instructions located in the manual.
This symbol indicates safety, earth
ground.

Manual 21354 Rev E
ECN 50523
PCB工业监视和测量设备 - 中国RoHS2公布表
PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table
部件名称
有害物质
铅(Pb)
汞
(Hg)
镉
(Cd)
六价铬(Cr(VI))
多溴联苯 (PBB)
多溴二苯醚(PBDE)
住房
O
O
O
O
O
O
PCB板
X
O
O
O
O
O
电气连接器
O
O
O
O
O
O
压电晶体
X
O
O
O
O
O
环氧
O
O
O
O
O
O
铁氟龙
O
O
O
O
O
O
电子
O
O
O
O
O
O
厚膜基板
O
O
X
O
O
O
电线
O
O
O
O
O
O
电缆
X
O
O
O
O
O
塑料
O
O
O
O
O
O
焊接
X
O
O
O
O
O
铜合金/黄铜
X
O
O
O
O
O
本表格依据 SJ/T 11364 的规定编制。
O：表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。
X：表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。
铅是欧洲RoHS指令2011/65/ EU附件三和附件四目前由于允许的豁免。
CHINA RoHS COMPLIANCE

Manual 21354 Rev E
ECN 50523
Component Name
Hazardous Substances
Lead (Pb)
Mercury (Hg)
Cadmium (Cd)
Chromium VI
Compounds
(Cr(VI))
Polybrominated
Biphenyls (PBB)
Polybrominated
Diphenyl Ethers
(PBDE)
Housing
O
O
O
O
O
O
PCB Board
X
O
O
O
O
O
Electrical Connectors
O
O
O
O
O
O
Piezoelectric Crystals
X
O
O
O
O
O
Epoxy
O
O
O
O
O
O
Teflon
O
O
O
O
O
O
Electronics
O
O
O
O
O
O
Thick Film Substrate
O
O
X
O
O
O
Wires
O
O
O
O
O
O
Cables
X
O
O
O
O
O
Plastic
O
O
O
O
O
O
Solder
X
O
O
O
O
O
Copper Alloy/Brass
X
O
O
O
O
O
This table is prepared in accordance with the provisions of SJ/T 11364.
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement of GB/T 26572.
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials for this part is above the limit
requirement of GB/T 26572.
Lead is present due to allowed exemption in Annex III or Annex IV of the European RoHS Directive 2011/65/EU.

Model Number
603M113 INDUSTRIAL ACCELEROMETER Revision: D
ECN #: 51669
Performan ce EN GLISH SI
Sensitivity(± 20 %) 100 mV/g 10.2 mV/(m/s²) [1]
Measurement Range(12 VDC) ± 50 g ± 490 m/s² [2]
Measurement Range(5 VDC) ± 15 g ± 147 m/s² [2]
Frequency Range(± 3 dB) 96 to 600,000 cpm 1.6 to 10,000 Hz [3]
Resonant Frequency 1,500 kcpm 25 kHz [2]
Broadband Resolution(1 to 10,000 Hz) 1.5 mg 15 mm/s² [2]
Non-Linearity ± 1 % ± 1 % [4]
Transverse Sensitivity ≤ 7 % ≤ 7 %
Environm en tal
Overload Limit(Shock) 5,000 g pk 49,050 m/s² pk
Temperature Range -65 to +250 °F -54 to +121 °C
Temperature Response See Graph See Graph [2]
Enclosure Rating IP68 IP68
Electrical
Settling Time(within 1% of bias) ≤ 5.0 sec ≤ 5.0 sec
Discharge Time Constant ≥ 0.1 sec ≥ 0.1 sec
Excitation Voltage 5 to 12 VDC 5 to 12 VDC
Output Impedance < 100 Ohm < 100 Ohm
Output Bias Voltage 2.5 to 6.0 VDC 2.5 to 6.0 VDC
Spectral Noise(10 Hz) 18 µg/√Hz 176.6 (µm/sec2)/√Hz [2]
Spectral Noise(100 Hz) 4 µg/√Hz 39.2 (µm/sec2)/√Hz [2]
Spectral Noise(1 kHz) 2 µg/√Hz 19.6 (µm/sec2)/√Hz [2]
Electrical Isolation(Case) > 108 Ohm > 108 Ohm
Ph ysical
Size (Hex x Height) 11/16 in x 1.86 in 18 mm x 47.2 mm
Weight 2.0 oz 56.7 gm
Mounting Thread 1/4-28 Female No Metric Equivalent [5]
Mounting Torque 2 to 5 ft-lb 2.7 to 6.8 Nm
Sensing Element Ceramic Ceramic
Sensing Geometry Shear Shear
Housing Material Stainless Steel Stainless Steel
Sealing Welded Hermetic Welded Hermetic
Electrical Connector 3-Pin MIL-C-5015 3-Pin MIL-C-5015
Electrical Connection Position Top Top
Electrical Connections(Pin A) Pos (+) Power Pos (+) Power
Electrical Connections(Pin B) Ground Ground
Electrical Connections(Pin C) Signal Signal
[6]
All specifications are at room temperature unless otherwise specified.
In the interest of constant product improvement, we reserve the right to change specifications without notice.
ICP® is a registered trademark of PCB Piezotronics, Inc.
M - Metric Mount
Supplied Accessory: Model M081A61 Mounting Stud 1/4-28 to M6 X 1 (1)
OPTION A L VERSION S
Optional versions have identical specifications and accessories as listed for the standard model except
where noted below. More than one option may be used.
NOTES:
[1]Conversion Factor 1g = 9.81 m/s².
[2]Typical.
[3]The high frequency tolerance is accurate within ±10% of the specified frequency.
[4]Zero-based, least-squares, straight line method.
[5]1/4-28 has no equivalent in S.I. units.
[6]See PCB Declaration of Conformance PS107 for details.
Date: 04/23/2021 Date: 04/23/2021 Date: 04/23/2021 Date: 04/23/2021 34081
Entered: ND Engineer: gs Sales: JL Approved: BAM Spec Number:
Phone: [phone]
Fax: [phone]
E-Mail: [e-mail]
3425 Walden Avenue, Depew, NY 14043
SUPPLIED ACCESSORIES:
Model 081A40 Mounting Stud
Model ICS-2 NIST-traceable single-point amplitude response calibration at 6000 cpm (100 Hz) for
each axis (1)

PB
P IEZOTR
MIS SYSTEMS CORPORATION.
SIL Declaration of Conformity
Functional safety according to IEC 61508
Manufacturer: PCB Piezotronics
3425 Walden Avenue
Depew, NY 14043 USA
PCB Piezotronics declares as manufacturer, that the vibration transmitters:
•
602 Series (XX)602yzzz/aaa
(XX) Options include one or more of the following:
• 603 Series
(XX)603yzzz1aaa
EX -
Approved for Hazardous Locations
•
606 Series (XX)606yzzz/aaa
M -
Metric Mounting Hardware
o
607 Series (XX)607yzzz/aaa
TO -
Dual Output (Vibration/Temperature)
608 Series (XX)608yzzz/aaa
Note: "yzzz" completes the model, "aaa" indicates cable length (if applicable)
Is hardware suitable for use in safety-instrumented systems according to IEC 61508, if the safety instructions and the
following parameters are observed:
Parameter
60x Series*
EX60x Series*
SIL
2
2
Proof Test Interval (Annual)
8,760 h
8,760 h
Device Type
B
B
HFT
0 0
SFF
79.59%
79.59%
PFDAV' 7.45 x
iO
7.45 x iO
XciuX
10 .6
0.3348
0.3348
SIL Capability (Low Demand Mode)
2 2
SIL Capability (Continuous Demand Mode)
2
2
MTTF 2
9.5y
9.5y
1.
The values comply with SIL2 according to ISA S84.01
2.
According to Siemens SN29500 and Proven In Use data
*
With or without the M (metric)
option
The PCB sensor hardware is suitable for inclusion in Safety Instrumented Systems (SIS) that are designed using IEC
61511 (for the process industry sector), IEC 62061 (safety of machinery), EN 50129 (railway applications), and ISO 26262
(automotive industry).
Note:
The use of
SIL Hardware in specific safety standard appli
apply different number of sequences or
definitions to those in IEC 61508.
v'
LO
t
r
....
July 2, 2019
zC
-
PCB Piezotron s Authorized R )resenttie:
-
EQ
SEAL
199
Carrie Termin
/
S
Regulatory Affairs and Product C .rtification Specialist
*
"PII'lEZOTRONlCS, INC.
-
CORPORATE HEADQUARTERS
3425 Walden Avenue, Depew, New York 14043-2495 USA
Phone: [phone] Fax: [phone]
E-mail: [email protected]
Web site: www.pcb.com
AS9100
and 1S09001 Certified
ISO 17025 Accredited

intertek
Total Quality. Assured.
INTERTEK
ASSURANCE
SAFETY INTEGRITY LEVEL
SUMMARY REPORT
CLIENT NAME
PCB Piezotronics, Inc.
3425 Walden Ave
Depew, NY 14043-2417
REPORT NO
103685042CSL1-003
COMPILED BY
Ashton D. Hainge, CFSP, PMP
PROJECT NAME
G103685042
DATE
02 April 2019
S
utertek

O
n
PCB FUNCTIONAL SAFETY SIL SUMMARY AND RESULTS
Summary
This report details the results of the reliability analysis performed on the PCB Piezotronics ICP Sensor model
60X series. Design changes from this documentation package would need to be evaluated for the impact on
the reliability characteristics. These results are based on the following PCB Piezotronics documentation:
1. Electrical schematic 23402-NR
2.
603C01 MTTF Calculation
3. 602C1 I - 602D1 1 MTTF Calculation
4. 607-608 MTTF Calculation
5. Manual of603C0I
Results
The results from the FMEA are given below for the ICP Sensor model 60X Series:
Name
Result
Architecture
loot
Proof test interval (Annual)
8,760 h
PFDav g
7.45x10 5
SFF
79.59%
HFT
0
SIL Capability (Low Demand Mode)
2
SIL Capability (Continuous Demand Mode)
2
Architecture
1001
60X PCB SL Sensor Rating
Report No: 103685042CSL1-003
2o13

O
n
Name
Result
Safe Detected failure rate
2usD x i0'
0.019
Safe Undetected failure rate
ksu x 10
6
0.013
Dangerous Detected failure rate
2DD
x 10
0.033
Dangerous Undetected failure rate
XDU
x I
6
0.017
Average frequency of a dangerous
PFH
>
0.796
failure on demand
Type B
components:
60X Series
The safety relevant parameter PFD
avg
is in compliance with the corresponding requirements for SIL 2
according to IEC
615081.
The safety relevant parameters HFT and SFF are in compliance with the
corresponding requirements for SIL 1 according to IEC 61508. The user should consider, that the
hardware fault tolerance of all inspected devices is zero and that a single fault can lead to a
dangerous failure. Even though PFDavg has the range of SIL 4, the hardware fault tolerance limits
the capability to SIL 2.
Senior Consultant,
Ashton Hainge, lntertek
CFSP, PMP
The assessment results described in this report only refer to the safety-related parameters PFD avg, HFT, and SFF
according to IEC 61508.
This report does not make any statements, that the manufacturer meets all other requirements of the above cited
standards for hardware, software, documentation, management of functional safety, verification, and validation.
This report does not imply that the examined pressure sensors have been certified for functional safety by the assessor
according to IEC 61508 or any other standards.
The sensors are only one part of a complete safety function. It is at the responsibility of the end-user to prepare and to
apply an extensive reliability model, that brings out the complete safety function and that meets all requirements of
the claimed SIL level according to IEC 61508.
60X PCB SIL Sensor Rating
Report No: 103685042CSLT-003
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