PCB Piezotronics IMI SENSORS D607A61 User manual

Model D607A61
Spindler® Industrial ICP® Accelerometer
Installation and Operating Manual
For assistance with the operation of this product,
contact PCB Piezotronics, Inc.
Toll-free: 800-959-4464
24-hour SensorLine: 716-684-0001
Fax: [phone]
E-mail: [email protected]
Web: www.imi-sensors.com

The information contained in this document supersedes all similar information that
may be found elsewhere in this manual.
Total Customer Satisfaction – PCB
Piezotronics guarantees Total Customer
Satisfaction. If, at any time, for any
reason, you are not completely satisfied
with any PCB product, PCB will repair,
replace, or exchange it at no charge. You
may also choose to have your purchase
price refunded in lieu of the repair,
replacement, or exchange of the product.
Service – Due to the sophisticated nature
of the sensors and associated
instrumentation provided by PCB
Piezotronics, user servicing or repair is
not recommended and, if attempted, may
void the factory warranty. Routine
maintenance, such as the cleaning of
electrical connectors, housings, and
mounting surfaces with solutions and
techniques that will not harm the
physical material of construction, is
acceptable. Caution should be observed
to insure that liquids are not permitted to
migrate into devices that are not
hermetically sealed. Such devices should
only be wiped with a dampened cloth
and never submerged or have liquids
poured upon them.
Repair – In the event that equipment
becomes damaged or ceases to operate,
arrangements should be made to return
the equipment to PCB Piezotronics for
repair. User servicing or repair is not
recommended and, if attempted, may
void the factory warranty.
Calibration – Routine calibration of
sensors and associated instrumentation is
recommended as this helps build
confidence in measurement accuracy and
acquired data. Equipment calibration
cycles are typically established by the
users own quality regimen. When in
doubt about a calibration cycle, a good
“rule of thumb” is to recalibrate on an
annual basis. It is also good practice to
recalibrate after exposure to any severe
temperature extreme, shock, load, or
other environmental influence, or prior
to any critical test.
PCB Piezotronics maintains an ISO-
9001 certified metrology laboratory and
offers calibration services, which are
accredited by A2LA to ISO/IEC 17025,
with full traceablility to N.I.S.T. In
addition to the normally supplied
calibration, special testing is also
available, such as: sensitivity at elevated
or cryogenic temperatures, phase
response, extended high or low
frequency response, extended range, leak
testing, hydrostatic pressure testing, and
others. For information on standard
recalibration services or special testing,
contact your local PCB Piezotronics
distributor, sales representative, or
factory customer service representative.
Returning Equipment – Following
these procedures will insure that your
returned materials are handled in the
most expedient manner. Before returning
any equipment to PCB Piezotronics,
contact your local distributor, sales
representative, or factory customer
service representative to obtain a Return
Warranty, Service, Repair, and
Return Policies and Instructions

Materials Authorization (RMA)
Number. This RMA number should be
clearly marked on the outside of all
package(s) and on the packing list(s)
accompanying the shipment. A detailed
account of the nature of the problem(s)
being experienced with the equipment
should also be included inside the
package(s) containing any returned
materials.
A Purchase Order, included with the
returned materials, will expedite the
turn-around of serviced equipment. It is
recommended to include authorization
on the Purchase Order for PCB to
proceed with any repairs, as long as they
do not exceed 50% of the replacement
cost of the returned item(s). PCB will
provide a price quotation or replacement
recommendation for any item whose
repair costs would exceed 50% of
replacement cost, or any item that is not
economically feasible to repair. For
routine calibration services, the Purchase
Order should include authorization to
proceed and return at current pricing,
which can be obtained from a factory
customer service representative.
Warranty – All equipment and repair
services provided by PCB Piezotronics,
Inc. are covered by a limited warranty
against defective material and
workmanship for a period of one year
from date of original purchase. Contact
PCB for a complete statement of our
warranty. Expendable items, such as
batteries and mounting hardware, are not
covered by warranty. Mechanical
damage to equipment due to improper
use is not covered by warranty.
Electronic circuitry failure caused by the
introduction of unregulated or improper
excitation power or electrostatic
discharge is not covered by warranty.
Contact Information – International
customers should direct all inquiries to
their local distributor or sales office. A
complete list of distributors and offices
can be found at www.pcb.com.
Customers within the United States may
contact their local sales representative or
a factory customer service
representative. A complete list of sales
representatives can be found at
www.pcb.com. Toll-free telephone
numbers for a factory customer service
representative, in the division
responsible for this product, can be
found on the title page at the front of this
manual. Our ship to address and general
contact numbers are:
PCB Piezotronics, Inc.
3425 Walden Ave.
Depew, NY 14043 USA
Toll-free: [phone]
24-hour SensorLineSM: [phone]
Website: www.pcb.com
E-mail: [email protected]
DOCUMENT NUMBER: 21354
DOCUMENT REVISION: B
ECN: 17900

INDUSTRIAL MONITORIN
G INSTRUMENTATION DI
VISION
SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING
Piezoelectric ICP ® Accelerometers Operating Guide
Operating Guide with Enclosed Warranty Information
3425 Walden Avenue, Depew, New York 14043-2495
Phone [phone]
Fax [phone]
Toll Free Line 1-800-959-4IMI
MANUAL NUMBER: 18405
MANUAL REVISION: NR

Model Number
607A61
SPINDLER® INDUSTRIAL ICP® ACCELEROMETER
Revision: G
ECN #: 41189
Performance
ENGLISH
SI
Sensitivity(± 15 %) 100 mV/g 10.2 mV/(m/s²)
[
2]
Measurement Range ± 50 g ± 490 m/s²
Frequency Range(± 3 dB) 30 to 600,000 cpm 0.5 to 10,000 Hz
Resonant Frequency 1500 kcpm 25 kHz
[1]
Broadband Resolution(1 to 10,000 Hz) 350 µg
3434 µm/sec
2
[1]
Non-Linearity ± 1 % ± 1 %
[3]
Transverse Sensitivity ≤7 % ≤7 %
Environmental
Overload Limit(Shock) 5000 g pk 49,050 m/s² pk
Temperature Range -65 to +250 °F -54 to +121 °C
Enclosure Rating IP67 IP67
Electrical
Settling Time(within 1% of bias) ≤2 sec ≤2 sec
Discharge Time Constant ≥0.3 sec ≥0.3 sec
Excitation Voltage 18 to 28 VDC 18 to 28 VDC
Constant Current Excitation 2 to 20 mA 2 to 20 mA
Output Impedance <150 Ohm <150 Ohm
Output Bias Voltage 8 to 12 VDC 8 to 12 VDC
Spectral Noise(10 Hz) 8 µg/√Hz
78.5 (µm/sec
2
)/√Hz
[1]
Spectral Noise(100 Hz) 5 µg/√Hz
49.1 (µm/sec
2
)/√Hz
[1]
Spectral Noise(1 kHz) 4 µg/√Hz
39.2 (µm/sec
2
)/√Hz
[1]
Electrical Isolation(Case)
>10
8
Ohm >10
8
Ohm
Physical
Size (Hex x Height) 9/16 in x 1.0 in 14 mm x 25.4 mm
Weight(without cable) 1.1 oz 31 gm
[4]
Mounting Stud Stud
Mounting Thread 1/4-28 Male 1/4-28 Male
[5]
Mounting Torque(stud) 3 to 4 ft-lb 4.1 to 5.4 Nm
[6][7]
Mounting Torque(hex nut) 2 to 3 ft-lb 2.7 to 4.1 Nm
Sensing Element Ceramic Ceramic
Sensing Geometry Shear Shear
Housing Material Stainless Steel Stainless Steel
Sealing Welded Hermetic Welded Hermetic
Electrical Connector Integral Armored Cable Integral Armored Cable
Electrical Connection Position Side Side
Cable Length 10 ft 3.0 m
Cable Type Polyurethane Polyurethane
[8]
[9]
All specifications are at room temperature unless otherwise specified.
In the interest of constant product improvement, we reserve the right to change specifications without notice.
ICP
®
is a registered trademark of PCB Group, Inc.
OPTIONAL VERSIONS
Optional versions have identical specifications and accessories as listed for the standard model
except where noted below. More than one option may be used.
EX
- Hazardous Area Approval- contact factory for specific approvals
Hazardous Area Approval
Cl I, Div 2, Groups A, B, C, D;
ExnL IIC T4, AExnA IIC T4
Cl I, Div 2, Groups A, B, C, D;
ExnL IIC T4, AExnA IIC T4
Hazardous Area Approval
EEx nL IIC T4, -40°
C≤Ta≤121°C, II 3 G
EEx nL IIC T4, -40°
C≤Ta≤121°C, II 3 G
Hazardous Area Approval
EEx nL IIC T4, -40°
C≤Ta≤121°C, II 1 G
EEx nL IIC T4, -40°
C≤Ta≤121°C, II 1 G
Hazardous Area Approval
Cl I, Div I, Groups A, B, C, D;
Cl II, Div I, Groups E, F, G; Cl
III, Div I
Cl I, Div I, Groups A, B, C, D;
Cl II, Div I, Groups E, F, G; Cl
III, Div I
Hazardous Area Approval Exia IIC T4, AExia IIC, T4 Exia IIC T4, AExia IIC, T4
M
- Metric Mount
Supplied
Accessory : Model M080A159A Mounting stud, 1/2
-
20 to M6 x 1 (1)
TO
- Temperature Output
Temperature Output Range +36 to +250 °F +2 to +121 °C
Temperature Scale Factor 5.56 mV/°F + 32 +10 mV/°C
Electrical Connector Integral Armored Cable Integral Armored Cable
Electrical Connections(Red) Acceleration Output Acceleration Output
Electrical Connections(Black) Ground Ground
Electrical Connections(White) Temperature Output Temperature Output
NOTES:
[1]
Typical.
[2]
Conversion Factor 1g = 9.81 m/s
²
.
[3]
Zero
-
based, least
-
squares, straight line method.
[4]
Measured with mounting stud.
[5]
1/4
-
28 has no equivalent in S.I. units.
[6]
1/8" hex Allen key required for English version, 3mm hex Allen key required for metric
version.
[7]
Stud torque must exceed sensor hex nut torque to ensure proper dismantling.
[8]
Stainless steel armor jacket over twisted shielded pair.
[9]
See PCB Declaration of Conformance PS023 or PS060 for details.
SUPPLIED ACCESSORIES:
Model 080A156 Mounting Base (1)
Model ICS-2 NIST-traceable single-axis single-point amplitude response calibration at 6000
cpm (100 Hz)
Entered: AP Engineer: jg Sales: EGY Approved: BAM Spec Number:
Date: 4/11/2013 Date: 4/11/2013 Date: 4/11/2013 Date: 4/11/2013
13704
3425 Walden Avenue, Depew, NY 14043
Phone: [phone]
Fax: [phone]
E-Mail: [email protected]m

1
1
2
2
3
3
4
4
A A
B B
CODE
IDENT. NO.
52681
DWG. NO.
SCALE: SHEET
DRAWN CHECKED ENGINEER
TITLE
UNLESS OTHERWISE SPECIFIED TOLERANCES ARE:
DIMENSIONS IN MILLIMETERS
[ IN BRACKETS ]
XX ±0.13
ANGLES 2 DEGREES
3425 WALDEN AVE. DEPEW, NY 14043
[phone] E-MAIL: [email protected]
DIMENSIONS IN INCHES
DECIMALS XX ±.01
ANGLES 2 DEGREES
FILLETS AND RADII
.003 - .005
DECIMALS X ± 0.3
FILLETS AND RADII
0.07 - 0.13
INSTALLATION DRAWING
18551
1 OF 1
FULL
MODEL 607 SERIES
XXX ±.005
JDM 10/9/14 ECB 10/9/14 DRK 10/9/14
18551
PCB Piezotronics Inc. claims proprietary rights in
the information disclosed hereon. Neither it nor any
reproduction thereof will be disclosed to others
without the written consent of PCB Piezotronics Inc.
REVISIONS
REV DESCRIPTION DIN
B ADDED METRIC MOUNTING INFORMATION 43341
FIG 1: A 1/8" HEX ALLEN
KEY IS REQUIRED FOR THE ENGLISH
MOUNTING STUD. A 3MM HEX
ALLEN KEY IS REQUIRED FOR THE
METRIC MOUNTING STUD. APPLY
SILICONE GREASE TO ALL MOUNTING
SURFACES (SEE ARROWS FIG 1 & 2)
FIG 2: TIGHTEN THE
MOUNTING STUD USING
THE ALLEN KEY. TORQUE
THE MOUNTING STUD TO
WITHIN 3 TO 4 FT-LBS.
(4.1 TO 5.4 Nm)
FIG 3: THREAD THE SENSOR'S
HEX NUT ONTO THE MOUNTING
STUD. POSITION THE CABLE OR
CONNECTOR TO THE DESIRED
LOCATION AND HAND TIGHTEN
THE HEX NUT.
FIG 4: TIGHTEN THE HEX
NUT USING A TORQUE WRENCH
TO WITHIN 2 TO 3 FT-LBS
(2.7 TO 4.1 Nm) WHILE HOLDING
THE CABLE OR CONNECTOR
IN THE DESIRED LOCATION.
FIG 5: IF FOR ANY REASON THE MOUNTING
STUD DOES NOT
DISENGAGE FROM THE SENSOR, USE A
FLAT HEAD SCREW DRIVER
TO HOLD THE STUD WHILE TURNING THE
HEX NUT COUNTERCLOCKWISE
WITH A WRENCH.
SILICONE GREASE
SILICONE GREASE
2
METRIC MOUNTING HOLE PREPARATION:
DRILL Ø.199[Ø5.05] .300[7.62] MIN
TAP M6 X 1-6g .200[5.08] MIN
ENGLISH MOUNTING HOLE PREPARATION:
DRILL Ø.218[Ø5.54] .300[7.62] MIN
TAP 1/4-28 UNF-2B .200[5.08] MIN
1
3.) FOR BEST RESULTS, PLACE A THIN LAYER OF SILICONE GREASE (DOW CORNING #4 OR EQUIVALENT) ON
INTERFACE PRIOR TO MOUNTING.
MOUNTING SURFACE SHOULD BE FLAT TO WITHIN .001[0.03] TIR WITH A MINIMUM 63 [1.6 ] FINISH FOR BEST RESULTS.
DRILL PERPENDICULAR TO MOUNTING SURFACE TO WITHIN ±1°
1
2
1