PCB Piezotronics INI SENSORS 683A100001 User manual

Model 683A100001
Indicator / Alarm (for ICP® sensors)
Installation and Operating Manual
For assistance with the operation of this product,
contact PCB Piezotronics, Inc.
Toll-free: 800-959-4464
24-hour SensorLine: 716-684-0001
Fax: [phone]
E-mail: [email protected]
Web: www.imi-sensors.com

Manual 21354 Rev E
ECN 50523
Repair and Maintenance
PCB guarantees Total Customer Satisfaction through its
“Lifetime Warranty Plus” on all Platinum Stock Products
sold by PCB and through its limited warranties on all other
PCB Stock, Standard and Special products. Due to the
sophisticated nature of our sensors and associated
instrumentation, field servicing and repair is not
recommended and, if attempted, will void the factory
warranty.
Beyond routine calibration and battery replacements
where applicable, our products require no user
maintenance. Clean electrical connectors, housings, and
mounting surfaces with solutions and techniques that will
not harm the material of construction. Observe caution
when using liquids near devices that are not hermetically
sealed. Such devices should only be wiped with a
dampened cloth—never saturated or submerged.
In the event that equipment becomes damaged or ceases
to operate, our Application Engineers are here to support
your troubleshooting efforts 24 hours a day, 7 days a
week. Call or email with model and serial number as well
as a brief description of the problem.
Calibration
Routine calibration of sensors and associated
instrumentation is necessary to maintain measurement
accuracy. We recommend calibrating on an annual basis,
after exposure to any extreme environmental influence,
or prior to any critical test.
PCB Piezotronics is an ISO-9001 certified company whose
calibration services are accredited by A2LA to ISO/IEC
17025, with full traceability to SI through N.I.S.T. In
addition to our standard calibration services, we also offer
specialized tests, including: sensitivity at elevated or
cryogenic temperatures, phase response, extended high
or low frequency response, extended range, leak testing,
hydrostatic pressure testing, and others. For more
information, contact your local PCB Piezotronics
distributor, sales representative, or factory customer
service representative.
Returning Equipment
If factory repair is required, our representatives will
provide you with a Return Material Authorization (RMA)
number, which we use to reference any information you
have already provided and expedite the repair process.
This number should be clearly marked on the outside of
all returned package(s) and on any packing list(s)
accompanying the shipment.
Contact Information
PCB Piezotronics, Inc.
3425 Walden Ave.
Depew, NY14043 USA
Toll-free: [phone]
24-hour SensorLine: [phone]
General inquiries: in[email protected]
Repair inquiries: [e-mail]
For a complete list of distributors, global offices and sales
representatives, visit our website, www.pcb.com.
Safety Considerations
This product is intended for use by qualified personnel
who recognize shock hazards and are familiar with the
precautions required to avoid injury. While our equipment
is designed with user safety in mind, the protection
provided by the equipment may be impaired if equipment
is used in a manner not specified by this manual.
Discontinue use and contact our 24-Hour Sensorline if:
Assistance is needed to safely operate equipment
Damage is visible or suspected
Equipment fails or malfunctions
For complete equipment ratings, refer to the enclosed
specification sheet for your product.
Definition of Terms and Symbols
The following symbols may be used in this manual:
DANGER
Indicates an immediate hazardous
situation, which, if not avoided, may
result in death or serious injury.

Manual 21354 Rev E
ECN 50523
CAUTION
Refers to hazards that could damage
the instrument.
NOTE
Indicates tips, recommendations and
important information. The notes
simplify processes and contain
additional information on particular
operating steps.
The following symbols may be found on the equipment
described in this manual:
This symbol on the unit indicates that
high voltage may be present. Use
standard safety precautions to avoid
personal contact with this voltage.
This symbol on the unit indicates that
the user should refer to the operating
instructions located in the manual.
This symbol indicates safety, earth
ground.

Manual 21354 Rev E
ECN 50523
PCB工业监视和测量设备 - 中国RoHS2公布表
PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table
部件名称
有害物质
铅(Pb)
汞
(Hg)
镉
(Cd)
六价铬(Cr(VI))
多溴联苯 (PBB)
多溴二苯醚(PBDE)
住房
O
O
O
O
O
O
PCB板
X
O
O
O
O
O
电气连接器
O
O
O
O
O
O
压电晶体
X
O
O
O
O
O
环氧
O
O
O
O
O
O
铁氟龙
O
O
O
O
O
O
电子
O
O
O
O
O
O
厚膜基板
O
O
X
O
O
O
电线
O
O
O
O
O
O
电缆
X
O
O
O
O
O
塑料
O
O
O
O
O
O
焊接
X
O
O
O
O
O
铜合金/黄铜
X
O
O
O
O
O
本表格依据 SJ/T 11364 的规定编制。
O：表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。
X：表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。
铅是欧洲RoHS指令2011/65/ EU附件三和附件四目前由于允许的豁免。
CHINA RoHS COMPLIANCE

Manual 21354 Rev E
ECN 50523
Component Name
Hazardous Substances
Lead (Pb)
Mercury (Hg)
Cadmium (Cd)
Chromium VI
Compounds
(Cr(VI))
Polybrominated
Biphenyls (PBB)
Polybrominated
Diphenyl Ethers
(PBDE)
Housing
O
O
O
O
O
O
PCB Board
X
O
O
O
O
O
Electrical Connectors
O
O
O
O
O
O
Piezoelectric Crystals
X
O
O
O
O
O
Epoxy
O
O
O
O
O
O
Teflon
O
O
O
O
O
O
Electronics
O
O
O
O
O
O
Thick Film Substrate
O
O
X
O
O
O
Wires
O
O
O
O
O
O
Cables
X
O
O
O
O
O
Plastic
O
O
O
O
O
O
Solder
X
O
O
O
O
O
Copper Alloy/Brass
X
O
O
O
O
O
This table is prepared in accordance with the provisions of SJ/T 11364.
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement of GB/T 26572.
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials for this part is above the limit
requirement of GB/T 26572.
Lead is present due to allowed exemption in Annex III or Annex IV of the European RoHS Directive 2011/65/EU.

SENS
ORS AND INSTRUMENTAT
ION FOR MACHINE COND
ITION MONITORING
Model 683A1 ICP®Process Indicator/Controller
Operating Guide with Enclosed Warranty Information
3425 Walden Avenue, Depew, New York 14043-2495
Phone [phone]
Fax [phone]
Toll Free Line 1-800-959-4IMI
MANUAL NUMBER: 19163
MANUAL REVISION: C
ECN NUMBER: 18874

PAGE 2
SENSORS AND INSTRUME
NTATION FOR MACHINE
CONDITION MONITORING
Table of Contents
Introduction………………………………………………………………………………………. Page 3
General Features, Software Features
Specifications……………………………………………………………………………………. Page 4
Controls and Indicators………………………………………………………………………… Page 5
Glossary of Programming Symbols…………………………………………………………… Page 6
Software Logic Tree…………………………………………………………………………….. Page 7
Programming the 683A1..……………………………………………………………………… Page 8
Wiring and Installation………………………………………………………………………… Page 13
Configuring the 683A1 ……………………………………………………………………….. Page 17
Accessories…………………………………………………………………………………….. Page 18
ESD Sensitivity………………………………………………………………………………… Page 20
Ordering Information………………………………………………………………………….. Page 21
Warranty/Servicing
Warranty, Service & Return Procedure.......................................................................... Page 22
Customer Service.......................................................................................................... Page 23

PAGE 3
SENSORS AND INSTRUME
NTATION FOR MACHINE
CONDITION MONITORING
Introduction
The Model 683A1 ICP®Process Indicator/Controller is an intelligent 4-digit modular panel meter with software
features for monitoring, measurement, and control applications complete with 0.56”LED in a 1/8 DIN 96x48 case.
The 683A1 operates from a single power supply and will supply 24Vdc/4mA excitation for sensor power. The
indicator/controller comes equipped with two 5 Amp Form A relays with independent setpoints and time delay.
General Features
 External transmitters, signal conditioners, or power supplies can be eliminated by direct connection of the
sensor to the indicator/controller.
 Optional isolated 16-bit analog output. User or factory scalable to 4 to 20 mA across any desired digital
span from ± one count to the full-scale range of –1999 to 9999 (12000 counts).
 24Vdc/4mA excitation to power sensor.
 Standard Internal DIP switch selectable vibration ranges include:
Acceleration (g’s) Velocity (in/sec) Displacement (mils p-p)
5.000 0.500 25.0
10.00 1.000 50.0
20.00 2.000 100.0
 Two 5 Amp Form A relays, additionally two 5 Amp Form A or 10 Amp Form C relays are available.
 Programmable Time Delay to 9999 seconds.
 Internal DIP switch selection for Peak or RMS display.
 User specified, factory installed, High and Low pass 2-pole filtering.
 Analog output signal connection (RV) for conducting frequency analysis and machinery diagnostics.
Software Features
Three-button front panel programming of:
 Scale Factor and Offset
 Decimal point setting.
 Four-level brightness control of digital display.
 Peak and valley view and reset.
 Four programmable setpoints.
 Adjustable delay-on-make and delay-on-break time for setpoints 1 and 2.
 Relay activation can be selected to occur above (HI) or below (LO) each setpoint.

PAGE 4
SENSORS AND INSTRUME
NTATION FOR MACHINE
CONDITION MONITORING
Specifications
 Input Specs: ...... 100mV/g
 ICP®Sensor Excitation:...... 24Vdc/4mA, ±1Vdc/±1mA
 A/D Converter: ...... 14 bit single slope
 Accuracy: ...... ±2.0% of Scale Factor + 2 counts
 Frequency Response: 3Hz to 10Khz (Standard)
Acceleration: -3dB at 3Hz ±0.5Hz, -3dB at 10kHz ±0.5kHz
Velocity: -3dB at 3.5Hz ±0.5Hz, -3dB at 10kHz ±0.5kHz
Displacement: -3dB at 3.5Hz ±0.5Hz, 1000Hz max.
 Temp. Coeff.: ...... 100 ppm/°C (Typical)
 Warm up time: ...... 2 minutes
 Conversion Rate: ...... 5 conversions per second (Typical)
 Display: ...... 4 digit 0.56" Red LED display, Range –1999 to 9999 counts.
 Polarity: ...... Assumed positive. Displays –negative
 Decimal Selection: ...... Front panel button selectable, X•X•X•X•
 Positive Overrange: ...... Top segments of digital display flash
 Negative Overrange: ...... Bottom segment of digital display flash
 Relay Output
: ...... Two 5 A Form A (SPST) relays 230VAC/30VDC standard.
Additionally two 5 Amp Form A (SPST) or 10 Amp Form C (SPDT) relays.
 Optional Analog Output: ...... Isolated 16 bit user scalable 4-20mA retransmit @ 0 to 500 ohms max
loop resistance.
 Power Supply: ...... Auto sensing wide range supply 85-265 VAC / 95-370 VDC @ 2.5W max 3.5W
 Operating Temp.: ...... 0 to 60 °C
 Storage Temp: ...... –20 °C to 70 °C.
 Relative Humidity: ...... <95% (non condensing)
 Case Dimensions: ...... 1/8 DIN, Bezel: 96x48 mm (3.78”x1.89”)
Depth behind bezel 117 mm (4.61”)
Plus 11.8 mm (0.47”) for Right-angled connectors, or plus 20 mm (0.79”) for Straight-thru connectors.
 Weight: ...... 6.5 oz., 8.5 oz when packed

PAGE 5
SENSORS AND INSTRUME
NTATION FOR MACHINE
CONDITION MONITORING
Controls and Indicators
Front Panel Buttons
 Program Button
The button is used to move from one program step to the next. When pressed at the same time as the
button, it initiates the calibration mode. When pressed at the same time as the button, it initiates
the setpoint setting mode.
 Up Button
When in the operational display, pressing the button alone, allows you to view and reset the Peak and
Valley (Highest and Lowest Readings.)
When in calibration mode or the setpoint setting mode the button is used to increase the value of
the displayed parameter.
 Down Button
When in the operational display, pressing the button alone allows you to view, but not change, the
setting of setpoint 1,2,3,& 4.
When in calibration mode or the setpoint setting mode the button is used to decrease the value of
the displayed parameter.