PCB Piezotronics LARSON DAVIS 730 User manual

6610.0016
1/4" MIC
3900.0054
O-RING
M730.13-IS
CASE TOP
1895.0026
LCD
M730.05-IS
INTERNAL FRAME
A730.01-IS
MAIN BOARD
M730.06-IS
GASKET
(BLUE)
2X 6075.0005
MYLAR TAPE
4477.0006
VENT MEMBRANE
1097.0045
QI COIL
M730.02-IS
CASE BOTTOM
3X 5290.0234
2-56 9/16" SCREW
L730.02
CALIBRATION LABEL
L730.01
INFORMATION LABEL
2X 5345.0027
#2 T-F SCREW
4X 6070.0031
FOAM
2X 6070.0030
FOAM
S730.02
Li-ION BATTERY PACK
5345.0028
#0 T-F SCREW
L730.04 730 SCREEN
PROTECTOR
SUBASSEMBLY S730.01
6610.0016
1/4" MIC
3900.0054
O-RING
M730.13-IS
CASE TOP
1895.0026
LCD
M730.05-IS
INTERNAL FRAME
A730.12-IS
MAIN BOARD
M730.40-IS
GASKET
(ORANGE)
2X 6075.0005
MYLAR TAPE
4477.0006
VENT MEMBRANE
1097.0045
QI COIL
M730.02-IS
CASE BOTTOM
3X 5290.0234
2-56 9/16" SCREW
L730.02
CALIBRATION LABEL
L730.03-IS
IS INFORMATION LABEL
2X 5345.0027
#2 T-F SCREW
4X 6070.0030
FOAM
2X 6070.0031
FOAM
A730.03-IS
NiMH BATTERY BOARD
5345.0028
#0 T-F SCREW
L730.06-IS IS 730 SCREEN
PROTECTOR
SUBASSEMBLY S730.04-IS
BAT022
NiMH BATTERY PACK
M730.41-IS
BATTERY SHIM
Notes:
See BOM as provided by PCB Engineering. 1.
All equivalencies must be approved by PCB Engineering. 2.
All components and processes must be ROHS compliant. 3.
This is a Related Drawing, relating to the Scheduled Drawing S730.04-IS-SD, which has
been approved by a notifying body for the purpose of being used in an explosive
environment. Do not revise this drawing without first having it reviewed by Engineering
and the ISP Manager. Any changes to this drawing could result in an unsafe condition.
REV. DESCRIPTION DATE BY ECO
A INITIAL RELEASE 4/24/2019 D. ANDERSON 4813
B
ADDED STEPS OF ASSEMBLY FOR
FIRMWARE AND BOARD CLEANUP
9/24/2019 D. ANDERSON 4880
C
CHANGE TO SERIALIZE INSTRUCTIONS;
IS ASSEMBLY INSTRUCTIONS
4/9/2020 D. ANDERSON 4977
730 Spartan Assembly
FILE NAME: S730.04-IS 730 Spartan Assembly
C
S730.04-IS
TITLE
Provo, Utah, USA [phone]
PROPRIETARY AND CONFIDENTIAL
SHEET 1 OF 10
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THIS DOCUMENT, SUBMITTED IN CONFIDENCE,
CONTAINS PROPRIETARY INFORMATION WHICH SHALL NOT BE REPRODUCED OR
TRANSFERRED TO OTHER DOCUMENTS OR DISCLOSED TO OTHERS OR USED FOR ANY
OTHER PURPOSE WITHOUT THE WRITTEN PERMISSION OF PCB PIEZOTRONICS, INC.
COPYRIGHT © PCB PIEZOTRONICS, INC.
DATE
AUTHOR
D. ANDERSON
9/25/2018
TEMPLATE: D2140.0023 (-1)

APPROXIMATELY .850
M730.02-IS
CASE BOTTOM
1097.0045
QI COIL
2X 6075.0005
MYLAR TAPE
4477.0006
VENT MEMBRANE
2X 6070.0030
FOAM
RIB WALL
S730.02
Li-ION BATTERY PACK
5345.0028
#0 T-F SCREW
SLOT
5
CONNECTOR
A
DETAIL A
SCALE 2 : 1
QI COIL
6
FOAM
BOTTOM ASSEMBLY - "NON-IS" VERSION - SEE SHEET 3 FOR "IS" VERSION
NOTES:
PREPARE THE SURFACE OF THE VENT LOCATION BY CLEANING IT WITH 1.
ALCOHOL. PLACE THE VENT MEMBRANE IN THE RECESS COVERING THE
VENT HOLES. MAKE SURE ALL EDGES HAVE BEEN PRESSED DOWN AND
SEALED.
TRIM THE QI WIRE ENDS TO LENGTH 0.20" OF EXPOSED TINNED WIRE. 2.
PLACE THE QI COIL IN THE CASE BOTTOM COIL DOWN (COIL NOT VISIBLE) IN 3.
THE CUT OUT THAT IS PRESENT.
ENSURE THE QI COIL WIRES ARE ROUTED AS SHOWN IN DETAIL A. THIS WILL 4.
HELP IN THE NEXT STEP OF THE BATTERY ASSEMBLY.
FIX THE QI COIL IN PLACE USING THE MYLAR TAPE MAKING SURE THE 5.
ALIGNMENT OF THE QI COIL IS CENTERED AS BEST AS POSSIBLE.
CUT AND PLACE THE 6070.030 FOAM ON THE RIB WALLS 6
WHICH HOLD THE BATTERY IN PLACE.
NOTES:
WHILE PLACING THE BATTERY PACK INTO THE ASSEMBLED BOTTOM CASE MAKE SURE THE QI COIL WIRES ARE 1.
ROUTED UP THROUGH THE SLOT IN THE PCB.
ALIGN THE BATTERY PACK INTO THE CASE BOTTOM AND PUSH IT INTO PLACE. 2.
USE THE #0 SCREW TO HOLD THE BATTERY PACK TO THE CASE BOTTOM TO A SNUG FIT. MAKE SURE NOT TO 3.
TOUCH THE SCREW TO THE FACE OF THE BATTERY OR POSITIVE BATTERY CONTACT AS THIS WILL SHORT OUT THE
BATTERY AND CAN WELD THE SCREW IN PLACE.
BEND THE QI COIL WIRES INTO A "S" LIKE POSITION. 4.
PUSH THE QI COIL WIRES INTO THE CONNECTOR ON THE BATTERY BOARD. IT DOES NOT MATTER WHICH ONE 5
GOES IN EITHER SIDE. IF THE WIRE NEEDS TO BE RELEASED PRESS DOWN ON THE SLIT ON THE CONNECTOR TO
RELEASE THE WIRE.
MAKE SURE THE WIRES ARE NOT TOUCHING THE BATTERY OR THE BOARD AND ARE FLOATING ABOVE THE 6.
BOARD.
FOLLOW PROPER ESD
HANDLING PROCESSES
1.
2.
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APPROXIMATELY .850
M730.02-IS
CASE BOTTOM
1097.0045
QI COIL
2X 6075.0005
MYLAR TAPE
4477.0006
VENT MEMBRANE
2X 6070.0031
FOAM
RIB WALL
M730.41-IS
BATTERY SHIM
M730.02-IS
CASE BOTTOM
5345.0028
#0 T-F SCREW
S730.03-IS
NiMH BATTERY PACK
5345.0028
#0 T-F SCREW
AF
DETAIL AF
SCALE 2 : 1
QI COIL
3
FOAM
AG
DETAIL AG
SCALE 2 : 1
M730.41-IS
BATTERY SHIM
BATTERY CONTACT
ON BOARD
BOTTOM ASSEMBLY - "IS" VERSION
NOTES:
TRIM THE QI WIRES TO ABOUT 0.20". ROUTE THE WIRES UP THROUGH THE BOTTOM OF THE BOARD 1.
AND SOLDER.
PREPARE THE SURFACE OF THE VENT LOCATION BY CLEANING IT WITH ALCOHOL. PLACE THE 2.
VENT MEMBRANE IN THE RECESS COVERING THE VENT HOLES. MAKE SURE ALL EDGES HAVE BEEN
PRESSED DOWN AND SEALED.
PLACE THE QI COIL IN THE CASE BOTTOM COIL DOWN (COIL NOT VISIBLE) IN 3.
THE CUT OUT THAT IS PRESENT.
ENSURE THE QI COIL WIRES ARE ROUTED AS SHOWN IN DETAIL AF. THIS WILL HELP IN THE NEXT 4.
STEP OF THE BATTERY ASSEMBLY.
FIX THE QI COIL IN PLACE USING THE MYLAR TAPE MAKING SURE THE ALIGNMENT OF THE QI COIL 5.
IS CENTERED AS BEST AS POSSIBLE.
FOLLOW PROPER ESD HANDLING PROCESSES
1.
NOTES:
USE THE #0 SCREW TO HOLD THE BATTERY BOARD TO THE CASE BOTTOM TO A SNUG 1.
FIT.
CUT AND PLACE THE 6070.0031 FOAM ON THE RIB WALLS WHICH HOLD THE BATTERY 2
IN PLACE.
INSERT THE BATTERY SHIM IN THE BEND OF THE BATTERY TERMINAL CONTACTS AS 3.
SEEN.
PLACE THE BATTERY PACK INTO THE ASSEMBLY. MAKE SURE THAT THE CONTACT 4.
SIDE GOES DOWN FIRST AND THEN THE BATTERY IS FULLY SEATED IN THE POCKET.
ONCE THE BATTERY IS INSERTED INTO THE CASE THE BOARD IS POWERED AND CARE
SHOULD BE TAKEN TO NOT SHORT OUT THE BATTERY.
2.
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UNTRIMMED
60°
B
TRIMMED
DETAIL B
SCALE 3 : 1
D
DO NOT TRIM
POWER BUTTON
C
DETAIL C
SCALE 2 : 1
UNTRIMMED
AE
AD
DETAIL D
SCALE 2 : 1
UNTRIMMED
DETAIL AD
SCALE 2 : 1
TRIMMED
DETAIL AE
SCALE 2 : 1
TRIMMED
GLASS CLEANING
NOTES:
TRIM THE BOARD BUTTON BACK SUPPORT AS 1.
SHOWN. THE ANGLE IS STEEP, CLOSE TO 60°
INSTEAD OF 45°.
CLEAR THE CLIPPED PLASTIC CHIPS FROM THE 2.
CASE.
CASE TOP TRIM
GASKET TRIM
NOTES:
TRIM THE NUBS OFF THE GASKET IF PRESENT. MAKE SURE TO GET IT CLIPPED OFF CLEANLY 1.
BY CUTTING THEM OFF WITH MULTIPLE SMALLER SNIPS. DO NOT TRIM THE POWER BUTTON.
NOTES:
REMOVE THE EXCESS EPOXY AROUND THE WINDOW INSIDE AND OUT. CLEAN THE GLASS 1.
INSIDE AND OUT. APPLY L730.04 730 SCREEN PROTECTOR TO BOTH THE INSIDE AND
OUTSIDE OF THE GLASS.
ALL REMAINING INSTRUCTIONS ARE VALID FOR BOTH "IS" AND "NON-IS"
CONFIGURATIONS EXCEPT VARIATIONS WHERE STATED.
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2. INSERT THE GASKET
NOTE:
INSERT THE GASKET INTO THE CHANNEL IN THE TOP CASE. START WITH THE BUTTONS AND 1.
THEN ALIGN THE BEND FEATURES FIRST NEAR THE BOTTOM. AFTER ALIGNING THE BUTTONS
AND THE BENDS PUSH THE GASKET INTO THE CHANNEL ALIGNING THE GASKET PART LINE TO
THE EDGE OF THE CASE. THE GASKET WILL BE LOOSE AROUND THE USB CONNECTOR
LOCATION BUT SHOULD NOT BUNCH UP AROUND THE AREA. IF IT IS BUNCHED RESEAT THE
GASKET.
GASKET PART LINE
CASE EDGE
G
H
I
E
F
DETAIL E
SCALE 3 : 1
EDGE
DETAIL F
SCALE 3 : 1
EDGE
DETAIL G
SCALE 3 : 1
EDGE
DETAIL H
SCALE 3 : 1
EDGE
DETAIL I
SCALE 3 : 1
EDGE
1. GASKET GREASING
NOTE:
THE GASKET COLOR IS PART OF THE DISTINCTION BETWEEN "IS" AND "NON-IS" UNITS. 1.
FOR "NON-IS" THE COLOR IS BLUE, FOR "IS" THE COLOR IS ORANGE. MAKE SURE TO
USE THE CORRECT GASKET FOR THE DIFFERENT ASSEMBLIES.
USING THE 3405.0001 GREASE PACKET, GREASE UP TO THE PARTING LINE WHICH IS 2.
REPRESENTED BY THE HATCHING ABOVE BOTH INSIDE AND OUT. ENSURE ALL THE
SURFACE HAS BEEN GREASED. APPLY MORE GREASE TO THE EDGE.
EDGE
EDGE
NOTES:
IT IS EXPECTED THAT THE GASKET WILL NOT SLIDE INTO PLACE WITHOUT SOME 1.
ASSISTANCE. EACH DETAIL VIEW SHOWS AN AREA OF CONCERN TO GET THE
GASKET INTO THE RIGHT POSITION. INSTRUCTIONS IN THE FOLLOWING STEPS
NEED TO BE DONE WITH CARE TO NOT TEAR THE GASKET OR PUT HOLES INTO IT.
DETAIL E - USE A FLATHEAD SCREWDRIVER TO PUSH THE GASKET DOWN INTO 2.
THE CHANNEL.
DETAIL F - USE A FLATHEAD SCREWDRIVER TO PUSH THE BUTTON INTO 3.
POSITION. CHECK THE FIT BY LOOKING AT THE OUTSIDE OF THE CASE AND SEE
IF THE BUTTON IS FULLY SEATED AND CENTERED (R-L).
DETAIL G - PERFORM THE SAME STEPS AS STEP 4. 4.
DETAIL H - PERFORM THE SAME STEPS AS STEP 3. 5.
DETAIL I - PERFORM THE SAME STEPS AS STEP 4. 6.
THE GASKET AROUND THE USB WILL NOT BE HELD IN PLACE AT THIS POINT AND 7.
IS OK TO BE LOOSE IN ITS LOCATION JUST NOT BUNCHED UP.
3. GASKET FIT ADJUSTMENTS
TOP ASSEMBLY PAGE 1
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A730.01-IS
MAIN BOARD
M730.05-IS
INTERNAL FRAME
CLIPS
POSTS
RIGHT
LEFT
1895.0026
LCD RIBBON CONNECTOR J4
U
DETAIL U
SCALE 3 : 1
OPEN
CHECK
CHECK
CHECK
CHECK
CHECK
CHECK CHECK
CHECK CHECK
TOP ASSEMBLY PAGE 2
NOTES:
ATTACH THE INTERNAL FRAME TO THE PCB BOARD BY FIRST 1.
SLIDING THE LATCHES INTO THE BOARD BY THE PREAMP
SIDE.
ALIGN THE STAND-OFF POSTS INTO THE PCB. 2.
SET THE LOWER CLIPS AGAINST THE PCB. 3.
AVOID HITTING PARTS ON THE BOARD, LOCK IN PLACE THE 4.
RIGHT CLIP FIRST AND THEN THE LEFT CLIP.
NOTES:
MAKE SURE THE LATCH ON CONNECTOR J4 ON THE PCB IS 1.
LIFTED UP IN THE OPEN POSITION.
START WITH THE LCD SCREEN FACE DOWN AND SLIDE THE 2.
RIBBON INTO THE CONNECTOR. THE LOCATION FOR THE RIBBON
IS NEAR THE TOP OF THE CONNECTOR AND SHOULD BE GUIDED
IN WHEN PRESSED AGAINST THE LATCH.
PRESS THE LATCH DOWN AFTER FULLY SEATING THE LCD RIBBON. 3.
FOLLOW PROPER ESD HANDLING PROCESSES
DURING REMAINING ASSEMBLY
5.
6.
4.
NOTES:
CHECK THAT THE "MOUSE BITES" ARE CLEAR IN 1.
LOCATIONS SHOWN ABOVE. THESE SHOULD HAVE
BEEN CLEARED BEFORE BUT IF THEY HAVE NOT BEEN
WILL CAUSE ASSEMBLY ISSUES. CLEAN UP ANYTHING
THAT STICKS OUT FROM THE EDGE OF THE BOARD.
WARNING
THE PREAMP POGO IS SURFACE MOUNTED AND
SUSCEPTIBLE TO BREAKING IF PUSHED OR HANDLED
IMPROPERLY. TAKE CAUTION TO PROTECT POGO
DURING THIS STEP.
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PIGTAIL CONNECTOR J3
RETAINING
LATCH
DISPLAY
LIGHT
PIGTAIL
HORIZONTAL LATCHES
DISPLAY LIGHT
V
DETAIL V
SCALE 4 : 1
GLASS
TOP OF LCD FRONT LIGHT
TOP ASSEMBLY PAGE 3
NOTES:
ROUTE THE DISPLAY LIGHT PIGTAIL BETWEEN THE BOARD AND FRAMEWORK TO 1.
GET THE CONNECTOR TO ALIGN.
MAKE SURE THE LATCH OF J3 IS UP AS THIS IS THE OPEN POSITION. 2.
SLIDE THE PIGTAIL INTO THE CONNECTOR. NOTE THAT THE PIGTAIL ONLY 3.
GOES IN ABOUT 1/3 OF THE CONNECTOR LENGTH, BUT IS FULLY INSERTED INTO
THE CONNECTOR.
CLOSE THE CONNECTOR. 4.
TRY TO KEEP THE CABLE OUT OF THE HATCHED AREA SHOWN ABOVE. TAKE 5.
CAUTION TO NOT BEND PIGTAIL TOO TIGHTLY AS DAMAGE TO THE LCD CAN
OCCUR.
8.
NOTES:
PLUG IN THE PCB ASSEMBLY TO THE BATTERY AND POWER ON 1.
THE BOARD USING THE POWER BUTTON.
VERIFY THE DISPLAY LIGHT IS OPERATIONAL. 2.
UPGRADE FIRMWARE (AS NEEDED) 3.
METER MUST BE CONNECTED TO PC VIA USB. 1.
START G4. 2.
LOCATE METER IN METER LIST. 3.
CLICK THE ... ICON AND SELECT "UPGRADE FIRMWARE" 4.
FROM MENU.
9.
7.
NOTES:
FOLD THE SCREEN UP. 1.
TO PLACE THE LCD INTO THE FRAME POSITION BEND THE 2.
DISPLAY LIGHT DOWN AND SLIDE UNDER THE RETAINING
LATCH FIRST.
THE HORIZONTAL LATCHES CLIP OVER THE GLASS OF THE 3.
SCREEN, AND NOT OVER THE LCD FRONT LIGHT ITSELF. SEE
DETAIL VIEW FOR CLARIFICATION.
MAKE SURE THE GLASS OF THE LCD IS PROPERLY SEATED INTO 4.
THE FRAME OR IT CAN CAUSE A TOLERANCE STACK ISSUE
AND BREAK THE GLASS.
BE SURE BOTH CLIPS ARE LATCHED PROPERLY OVER THE LCD. 5.
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W
DETAIL W
SCALE 3 : 1
4
PREAMP TUBE
OUTSIDE VIEW
NOTES:
PEEL OFF THE LCD SCREEN PROTECTOR AND THE GLASS PROTECTOR ON THE 1.
INSIDE OF THE TOP CASE.
HOLD THE CURRENT ASSEMBLY AS SHOWN ABOVE BY REVERSE FOLDING THE 2.
BUTTON BOARDS AND HOLD THEM IN PLACE. START SEATING THE POGO TO
ALIGN INTO THE PREAMP TUBE IN THE CASE TOP.
TILT THE BOARD TOWARD ITS FINAL SEATING POSITION BUT DO NOT PUSH IT IN 3.
PLACE.
THE POGO SHOULD BE ALIGNED LIKE THE PREAMP TUBE OUTSIDE VIEW SHOWN 4
NOT TOUCHING THE SIDES. IF IT IS OFF CENTER, LIFT THE PCB UP AND CORRECT
THE PREAMP PLACEMENT AS FINAL ALIGNMENT IS PART OF THE NEXT ASSEMBLY
STEP.
WARNING
THE PREAMP POGO IS SURFACE MOUNTED AND
SUSCEPTIBLE TO BREAKING IF PUSHED OR HANDLED
IMPROPERLY. TAKE CAUTION TO PROTECT POGO
DURING THIS STEP.
10.
SELECT CURRENT FIRMWARE. 5.
ONCE COMPLETE, NAVIGATE TO ABOUT SECTION ON METER AND VERIFY FIRMWARE 6.
AND BLUETOOTH VERSION ARE CORRECT.
SET THE SERIAL NUMBER (SEQUENCE FOR "NON-IS" IS 10000, SEQUENCE FOR "IS" IS YYXXXX OR 4.
THE YEAR AND 1000 BASE ex 201000), MODEL TYPE, AND MFG DATE USING THE SPARTAN
SERIALIZE UTILITY. CONNECT A USB AMP METER. PRESS AND HOLD THE POWER BUTTON TO
POWER DOWN THE DEVICE. VERIFY THE POWERED OFF CURRENT DRAW IS LESS THAN OR
EQUAL TO 0.5mA.
START THE NEXT UNIT ON PREVIOUS STEPS; CONTINUE THE STEPS BELOW IN A CYCLIC MANNER. 5.
CHECK THE BATTERY OPERATION, CHARGING FUNCTION, BUTTON, DISPLAY, DISPLAY LIGHT, 6.
AND LEDS.
PLACE THE METER ON THE QI PAD AND VERIFY THAT THE METER TURNS ON (THIS WILL 1.
TAKE A SEVERAL SECONDS).
VERIFY THAT THE GREEN CHARGER LED IS ON. IT IS LOCATED ON THE LEFT SIDE OF 2.
THE LED WINDOW; THIS INDICATES THE METER IS CHARGING THE BATTERIES.
REMOVE FROM QI PAD. 3.
COVER THE LED WINDOW BELOW THE LCD OR USE A FLASHLIGHT TO VERIFY THAT 4.
THE LCD LIGHT TURNS ON FOR A TIME AFTER A KEY IS PRESSED IN A DARK
ENVIRONMENT OR OFF IN A BRIGHT ENVIRONMENT. THE LCD LIGHT TURNS OFF
WHEN THE AMBIENT LIGHT IN THE ROOM IS SUFFICIENT TO VIEW THE SCREEN
WITHOUT EXTRA ILLUMINATION AND THUS EXTENDS BATTERY LIFE.
PLUG THE USB CABLE INTO THE UNIT AND VERIFY THAT THE BATTERY SYMBOL AT THE 5.
TOP OF THE SCREEN CHANGED TO A LIGHTNING BATTERY ICON.
VERIFY THAT THE GREEN CHARGER LED IS ON. IT IS LOCATED ON THE LEFT SIDE OF 6.
THE LED WINDOW; THIS INDICATES THE METER IS CHARGING THE BATTERY.
PRESS THE MENU, UP, DOWN AND POWER BUTTONS TO VERIFY THEIR 7.
FUNCTIONALITY.
PRESS AND HOLD THE POWER BUTTON TO TURN THE UNIT OFF. DISCONNECT THE BOARD 7.
FROM THE BATTERY.
INSTALL LABELS AND NOTE SERIAL NUMBER ON PCB BOARD. 8.
PLACE THE L730.01 (FOR NON-IS), OR L730.03-IS (FOR IS) INFORMATION LABEL ON 1.
THE BACK.
CONTINUE WITH ASSEMBLY. 9.
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APPROXIMATELY .150
K
2X 5345.0027
#2 T-F SCREW
4X 6070.0031(NON-IS)
OR 0670.0030 (IS)
FOAM
DETAIL K
SCALE 3 : 1
J
BOARD BUTTON
BACK SUPPORT
DETAIL J
SCALE 3 : 1
BOARD BUTTON
BACK SUPPORT
NOTE:
GREASE EXPOSED FACES AND EDGES BOTH INSIDE 1.
AND OUTSIDE OF THE REMAINING GASKET. DO
NOT GREASE THE BUTTONS AND AVOID GETTING
GREASE ON THE PCB.
TOP ASSEMBLY PAGE 4
NOTES:
THE PCB AND BUTTON BOARD BACK SUPPORTS SHOULD COME IN CONTACT TO 1.
INSERT THE PCB CORRECTLY.
PUSH BOTH BUTTON BOARDS INTO THE SUPPORT FRAMING IN THE CASE TOP FOR 2.
THEIR RESPECTIVE SIDES. IF THIS IS DIFFICULT, CHECK TO MAKE SURE THE BOARD IS
GOING INTO THE SLOT LOCATIONS AND THAT THE BACK SUPPORT IS NOT
STOPPING THE BOARD FROM GOING INTO PLACE. THE BOARDS DO NOT NEED
TO STAY FULLY SEATED, THEY JUST NEED TO BE HELD IN THEIR LOCATIONS.
MAKE SURE THAT THE BOARD GOES DOWN INTO ITS SEATED LOCATION BY 3.
SLIPPING THE GASKET OVER THE USB CONNECTOR. USE FINE TWEEZERS TO PULL
BACK THE GASKET TO ALLOW THE USB TO SLIDE INTO PLACE. THE FRAME WILL
START PUSHING THE GASKET INTO PLACE AS THE BOARD SEATS INTO THE TOP
CASE.
NOTES:
ONCE THE BOARD IS PLACED INTO THE CASE VERIFY THE PREAMP POGO 1.
ALIGNMENT SHOWN ON SHEET 6.
IF THE ALIGNMENT IS OFF YOU CAN ATTEMPT TO PUSH THE BOARD INTO 2.
PLACE WITH A SMALL OBJECT BETWEEN THE PREAMP PIGTAIL AND THE
PCB IN THE LOCATIONS SHOWN IN DETAIL BELOW.
USE THE #2 SCREWS TO HOLD THE BOARD IN PLACE TO SNUG FIT. 3.
CUT AND PLACE X4 THE FOAM ON THE THE BACK OF THE PCB IN THE 4.
BOXES SHOWN. THE SIZE OF THE FOAM DOES NOT HAVE TO BE EXACT BUT
SHOULD BE AT LEAST THE SIZE SHOWN. USE 6070.0030 FOR "IS" AND
6070.0031 FOR THE "NON-IS" VERSION OF THE UNITS.
11.
12.
13.
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TOP ASSEMBLY BOTTOM ASSEMBLY
3X 5290.0234
2-56 9/16" SCREW
3900.0054
O-RING
6610.0016
1/4" MIC
NARROW LOCATION
POWER BUTTON
FLAT FACE
L730.04
730 SCREEN
PROTECTOR
L730.06-IS
730 SCREEN
PROTECTOR
FINAL CASING
NOTES:
HOLD THE TOP AND BOTTOM ASSEMBLIES AS SHOWN AND START PUTTING 1.
THEM TOGETHER AT THE USB END. MAKE SURE THE GASKET IS GOING INTO
THE CHANNEL ON THE CASE BOTTOM AT THE USB END FIRST.
START ROCKING THE TOP ASSEMBLY SIDE TO SIDE TO GET THE NARROW 2.
LOCATION TO ALIGN AND START GOING INTO THE CHANNEL. MAKE SURE IT
DOES NOT FOLD OVER ON ITSELF AT THE NARROW LOCATION.
MAKE SURE THE TOP 2 BUTTON GASKET FINS GO INTO THE CASE BOTTOM 3.
CHANNEL AND CHECK THE POWER BUTTON AS WELL. ONCE THESE ARE
LINED UP PRESS THE CASE TOGETHER TO MAKE SURE IT CAN FULLY SEAT.
MAKE SURE THE SEALING FACE OF THE GASKET IS NOT VISIBLE FROM THE 4.
OUTSIDE. iF THE BUTTONS APPEAR TO BE CRUSHED, FIX THE GASKET BEFORE
PROCEEDING.
NOTES:
IF THE GASKET IS FITTING CORRECTLY YOU WILL BE ABLE TO PRESS THE TOP AND BOTTOM 1.
TOGETHER AND IT WILL CLOSE FULLY IN THE LOCATION THAT IS PRESSED TOGETHER. CHECK ALL
THE WAY AROUND THE CASE BEFORE INSERTING THE SCREWS. THE MAX GAP YOU SHOULD
EXPECT BETWEEN THE HALVES IS AROUND 0.020".
USE THE 2-56 SCREWS USING A TORX #8 DRIVER TO PLACE THE SCREWS IN THE CASE WITH 20-25 2.
OZ-IN OF FORCE. RECOMMENDED ORDER FOR SCREWS IS TO PLACE THE 2 SCREWS ACROSS
FROM EACH OTHER AND THEN THE ONE BY ITSELF.
USE COMPRESSED AIR TO BLOW OUT EXCESS GREASE BETWEEN THE PART LINE OF THE 2 CASES. 3.
CLEAN UP THE SURFACES.
PLACE THE O-RING OVER THE THREADS AND SEAT IT AT THE BOTTOM OF THE METALWORK OF THE 4.
PREAMP TUBE.
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