PCB Piezotronics ICP W105C02/038AG020AC User manual

Model W105C02/038AG020AC
Subminiature ICP® pressure sensor, 5 mV/psi, 0.099" dia. diaphragm, 10-32 mtg thd
Installation and Operating Manual
For assistance with the operation of this product,
contact the PCB Piezotronics, Inc.
Toll-free: 716-684-0001
24-hour SensorLine: 716-684-0001
Fax: [phone]
E-mail: [email protected]
Web: www.pcb.com

Manual 21354 Rev E
ECN 50523
Repair and Maintenance
PCB guarantees Total Customer Satisfaction through its
“Lifetime Warranty Plus” on all Platinum Stock Products
sold by PCB and through its limited warranties on all other
PCB Stock, Standard and Special products. Due to the
sophisticated nature of our sensors and associated
instrumentation, field servicing and repair is not
recommended and, if attempted, will void the factory
warranty.
Beyond routine calibration and battery replacements
where applicable, our products require no user
maintenance. Clean electrical connectors, housings, and
mounting surfaces with solutions and techniques that will
not harm the material of construction. Observe caution
when using liquids near devices that are not hermetically
sealed. Such devices should only be wiped with a
dampened cloth—never saturated or submerged.
In the event that equipment becomes damaged or ceases
to operate, our Application Engineers are here to support
your troubleshooting efforts 24 hours a day, 7 days a
week. Call or email with model and serial number as well
as a brief description of the problem.
Calibration
Routine calibration of sensors and associated
instrumentation is necessary to maintain measurement
accuracy. We recommend calibrating on an annual basis,
after exposure to any extreme environmental influence,
or prior to any critical test.
PCB Piezotronics is an ISO-9001 certified company whose
calibration services are accredited by A2LA to ISO/IEC
17025, with full traceability to SI through N.I.S.T. In
addition to our standard calibration services, we also offer
specialized tests, including: sensitivity at elevated or
cryogenic temperatures, phase response, extended high
or low frequency response, extended range, leak testing,
hydrostatic pressure testing, and others. For more
information, contact your local PCB Piezotronics
distributor, sales representative, or factory customer
service representative.
Returning Equipment
If factory repair is required, our representatives will
provide you with a Return Material Authorization (RMA)
number, which we use to reference any information you
have already provided and expedite the repair process.
This number should be clearly marked on the outside of
all returned package(s) and on any packing list(s)
accompanying the shipment.
Contact Information
PCB Piezotronics, Inc.
3425 Walden Ave.
Depew, NY14043 USA
Toll-free: [phone]
24-hour SensorLine: [phone]
General inquiries: in[email protected]
Repair inquiries: [e-mail]
For a complete list of distributors, global offices and sales
representatives, visit our website, www.pcb.com.
Safety Considerations
This product is intended for use by qualified personnel
who recognize shock hazards and are familiar with the
precautions required to avoid injury. While our equipment
is designed with user safety in mind, the protection
provided by the equipment may be impaired if equipment
is used in a manner not specified by this manual.
Discontinue use and contact our 24-Hour Sensorline if:
Assistance is needed to safely operate equipment
Damage is visible or suspected
Equipment fails or malfunctions
For complete equipment ratings, refer to the enclosed
specification sheet for your product.
Definition of Terms and Symbols
The following symbols may be used in this manual:
DANGER
Indicates an immediate hazardous
situation, which, if not avoided, may
result in death or serious injury.

Manual 21354 Rev E
ECN 50523
CAUTION
Refers to hazards that could damage
the instrument.
NOTE
Indicates tips, recommendations and
important information. The notes
simplify processes and contain
additional information on particular
operating steps.
The following symbols may be found on the equipment
described in this manual:
This symbol on the unit indicates that
high voltage may be present. Use
standard safety precautions to avoid
personal contact with this voltage.
This symbol on the unit indicates that
the user should refer to the operating
instructions located in the manual.
This symbol indicates safety, earth
ground.

Manual 21354 Rev E
ECN 50523
PCB工业监视和测量设备 - 中国RoHS2公布表
PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table
部件名称
有害物质
铅(Pb)
汞
(Hg)
镉
(Cd)
六价铬(Cr(VI))
多溴联苯 (PBB)
多溴二苯醚(PBDE)
住房
O
O
O
O
O
O
PCB板
X
O
O
O
O
O
电气连接器
O
O
O
O
O
O
压电晶体
X
O
O
O
O
O
环氧
O
O
O
O
O
O
铁氟龙
O
O
O
O
O
O
电子
O
O
O
O
O
O
厚膜基板
O
O
X
O
O
O
电线
O
O
O
O
O
O
电缆
X
O
O
O
O
O
塑料
O
O
O
O
O
O
焊接
X
O
O
O
O
O
铜合金/黄铜
X
O
O
O
O
O
本表格依据 SJ/T 11364 的规定编制。
O：表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。
X：表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。
铅是欧洲RoHS指令2011/65/ EU附件三和附件四目前由于允许的豁免。
CHINA RoHS COMPLIANCE

Manual 21354 Rev E
ECN 50523
Component Name
Hazardous Substances
Lead (Pb)
Mercury (Hg)
Cadmium (Cd)
Chromium VI
Compounds
(Cr(VI))
Polybrominated
Biphenyls (PBB)
Polybrominated
Diphenyl Ethers
(PBDE)
Housing
O
O
O
O
O
O
PCB Board
X
O
O
O
O
O
Electrical Connectors
O
O
O
O
O
O
Piezoelectric Crystals
X
O
O
O
O
O
Epoxy
O
O
O
O
O
O
Teflon
O
O
O
O
O
O
Electronics
O
O
O
O
O
O
Thick Film Substrate
O
O
X
O
O
O
Wires
O
O
O
O
O
O
Cables
X
O
O
O
O
O
Plastic
O
O
O
O
O
O
Solder
X
O
O
O
O
O
Copper Alloy/Brass
X
O
O
O
O
O
This table is prepared in accordance with the provisions of SJ/T 11364.
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement of GB/T 26572.
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials for this part is above the limit
requirement of GB/T 26572.
Lead is present due to allowed exemption in Annex III or Annex IV of the European RoHS Directive 2011/65/EU.

Drawing Number: 21106
Revision: NR
OPERATION MANUAL FOR
MINIATURE ICPPRESSURE SENSOR
105A AND 105C SERIES
1
1.0 INTRODUCTION
This model series is designed to satisfy the need for
measurement of dynamic pressures where space is
limited, such as in model testing.
The series consists of three basic mechanical
configurations or styles, each featuring a .099”
diameter diaphragm and each with a built-in
impedance-converting amplifier for simple,
convenient, two-wire, low-impedance operation.
2.0 DESCRIPTION
The Series 105A sensors utilize two quartz discs in a
thickness compression mode to produce a high-
impedance level signal which is impressed across the
input of a microminiature impedance
converter built into the sensor housing.
The signal is superimposed upon a +11 volt (nominal)
bias level at the amplifier output and is normally
decoupled from the bias voltage in the power unit.
This signal can be fed directly into most common
readout instruments such as oscilloscopes, digital
voltmeters, AC meters, peak meters, recorders, etc.
The output impedance is less than 100 ohms.
Consult guide G-0001B "General Guide to ICP
Instrumentation" for a more complete treatment of the
ICP(Integrated Circuit Piezoelectric) principle.
3.0 INSTALLATION
Because of the miniature size of these units, extra
care should be exercised in preparation of mounting
ports and in installation of sensors into the ports.
Individual dimensional, performance and installation
drawings are included in the manual for each
particular model. Adhere carefully to instructions on
these drawings.
It is not necessary to use low-noise treated coaxial
cable as with high-impedance type sensors. PCB
Model 002A Cable is recommended.
3.1 MODEL 105A
This is the smallest of the three styles and it is
supplied in only the 100 psi range.
The Model 105A is normally mounted using Model
060A04 Clamp Nut (supplied); however, if lack of
space precludes the use of the clamp nut, the sensor
may be epoxied in place if necessary.
Do not over torque clamp nut, as to do so may distort
the body of the sensor and affect the sensitivity of the
device.
The electrical connection to this model is made by
soldering the positive (center conductor) lead from
the power unit to the .040 diameter solder terminal
provided.
(IMPORTANT! See Section 8.0, page 4)
NOTE: Do not overheat this terminal. Use a small
iron with only enough heat to obtain good solder
joint.
The electrical ground return is made to the sensor
body. This connection can be made by attaching
electrically to the structure or by using the metal
ribbon spotwelded to the sensor body.
3.2 MODELS 105C02, C12 & C22
This style utilizes a 10-32 external thread to facilitate
mounting. It is supplied in three full-scale ranges:
100, 1000 and 5000 psi.
Prepare mounting port in accordance with installation
drawing provided in manual. Do not over torque.
Use only enough torque to obtain a seal.
The electrical connection is made via a 5-44 coaxial
connector. Use coaxial 002G10 cable, 5-44 to 10-32
microdot.

Drawing Number: 21106
Revision: NR
OPERATION MANUAL FOR
MINIATURE ICPPRESSURE SENSOR
105A AND 105C SERIES
2
3.3 MODELS 105C03, C13, 23, C33,
C43
This style is the largest and is supplied in five models
with full-scale ranges to 100, 1000, 5000, 10,000 and
30,000 psi.
The electrical connection to this style sensor is made
via a 10-32 coaxial connector.
3.4 FLASH TEMPERATURE
PROTECTION
It is good practice to protect the diaphragm against
flash thermal effects, especially when flush-mounted,
to minimize spurious outputs generated by high heat
influx due to blasts, high compression heating, etc.
One or more layers of black vinyl electrical tape on
the diaphragm can be useful for this purpose in many
cases. RTV-type silicone rubber has also proven
effective.
Experimentation is the best method for determination
of effectiveness of protective material for each sensor
application.
3.5 RECESSED INSTALLATION
If ultra-high frequency response is not needed, it is
good practice to use a recessed diaphragm
installation.
.060 Dia. Passag
e
P
a
s
s
a
g
e
L
e
n
g
t
h
.010 Gap
Typical Recessed Installation
Because of its one-piece machined diaphragm
construction, the 105A series is sensitive over its
entire frontal area. Use extreme care when preparing
recessed installation port to ensure that no particles,
burrs or other residue are entrapped in the .010”gap
ahead of the diaphragm. Force on the diaphragm due
to such entrapped particles may change the
calibration of the sensor.
Recessed mounting protects the sensor diaphragm
from the effects of high-flash temperatures and
particle impingement due to blast effects, thereby
prolonging sensor life.
The limitation is that this type of installation lies in
the high-frequency limiting effects of the passage, due
to its length.
The passage behaves like an underdamped second
order system, the resonant frequency being
determined by the passage length. This can have a
limiting effect on pressure pulse rise time while
causing passage ringing in cases where the passage is
too long with respect to pulse rise time. (See chart
below.)
The following relationship determines this resonant
frequency (fr):
(Hz)
L
4
V
fr (Eq. 1)
Where: fr= Resonant frequency of passage (Hz)
V = Velocity of sound in air (ft/sec)
L = Length of column (ft)
For air at room temperature, (Eq. 1) becomes:
L
3300
fr
Where L = Passage length (in.)

Drawing Number: 21106
Revision: NR
OPERATION MANUAL FOR
MINIATURE ICPPRESSURE SENSOR
105A AND 105C SERIES
3
The natural frequency and approximate fastest
pressure step rise time for various length passages is
shown in the following chart. (Medium, air at 25C).
PASSAGE
LENGTH (in.) PASSAGE RESONANCE
(kHz)
APPROX.
FASTEST
PULSE RISE
TIME (u Sec)
.050 66 5
.100 33 10
.200 16.5 20
.50 6.6 50
1.0 3.3 100
Passage Resonance vs. Passage Length
Actual resonant frequencies measured in practice may
differ slightly from the chart values due to variations
in the velocity of propagation of sound caused by
changes in temperature and pressure of the medium in
the passage.
For best matching of passage to diaphragm, maintain
the .010”clearance ahead of the diaphragm as shown
in Typical Recessed Installation figure.
4.0 OPERATION
Connect sensor to signal conditioner as shown below,
depending upon sensor style being used.
M
o
d
e
l
4
8
0
A
Signal Conditioner
To Readout
070A09 Solder
Connector Adaptor
105A
Solder Terminal
2-Wire Cable
Scope
XDCR
Typical Circuit Connection (For 105A)
Typical Circuit Connection (For 105C02,C03,
C12, C13, C22, C23, C33, C43)
NOTE: All PCB signal conditioners for ICPsensor
contain current-limiting circuitry to set the input
current in the range of 2 to 20 mA.
Do not connect a power supply to these units without
current limiting. To do so will destroy the built-in IC
amplifier.
All PCB signal conditioners feature fault-monitoring
voltmeters on the front panel. During normal
operation, the meter will indicate about mid-scale
(+11 volts). If one of the connections to the sensor is
open, the meter will read full scale (yellow area).
Should a short occur on the sensor line, the meter will
read 0 volts (red area).
5.0 CALIBRATION
Because of the relatively short discharge time
constant of this series, static calibration means cannot
be used. Fast dynamic means such as step function or
pulse generators must be used instead.
Contact the factory for help in solving specific
calibration problems.
6.0 MAINTENANCE
The small size and sealed construction of these
sensors precludes field maintenance and repair.
Should a problem develop, contact the factory for
assistance.
002A Cable
X
D
C
R
Scope To Readou
t
M
o
d
e
l
4
8
0
A
SignalConditioner
X
D
C
R

Drawing Number: 21106
Revision: NR
OPERATION MANUAL FOR
MINIATURE ICPPRESSURE SENSOR
105A AND 105C SERIES
4
7.0 CAUTIONS
1. Do not apply voltage to the electrical terminals
without current-limiting protection.
2. Do not apply more than 30 VDC to the sensor.
3. Do not put more than 20 mA current into the
input terminals.
4. Do not overtorque sensors when installing.
5. Do not apply too much heat to the solder pin
of style 1.
8.0 TERMINAL LEAD AND GROUND
To eliminate any possibility of overheating the solder
terminal and destroying the microamplifier in the
sensor, a 2.0 inch long insulated wire has been
provided on the solder terminal for soldering a
connector lead from the power unit. The ground
return is provided by a metal ribbon (.003 x .020)
welded to the Model 060A04 clamp nut.
ICP is a registered trademark of PCB Piezotronics

Model Number
105C02 ICP® PRESSURE SENSOR Revision: H
ECN #: 53159
Performance ENGLISH SI
Measurement Range(for ±5V output) 100 psi 690 kPa
Sensitivity(-40 to +20 %) 50 mV/psi 7.3 mV/kPa
Maximum Pressure(Total) 7,500 psi 51,713 kPa [1]
Resolution 0.005 psi 0.035 kPa [2]
Resonant Frequency ≥ 250 kHz ≥ 250 kHz
Rise Time(Reflected) ≤ 2.0 µ sec ≤ 2.0 µ sec
Low Frequency Response(- 5 %) 0.5 Hz 0.5 Hz
Non-Linearity ≤ 2.0 % FS ≤ 2.0 % FS [3]
Environmental
Acceleration Sensitivity ≤ 0.04 psi/g ≤ 0.028 kPa/(m/s²)
Temperature Range(Operating) -100 to +250 °F -73 to +121 °C
Temperature Coefficient of Sensitivity ≤ 0.09 %/°F ≤ 0.162 %/°C
Maximum Flash Temperature 3,000 °F 1,649 °C
Maximum Shock 5,000 g pk 49,035 m/s² pk
Electrical
Output Polarity(Positive Pressure) Positive Positive
Discharge Time Constant(at room temp) > 1.0 sec > 1.0 sec
Excitation Voltage 22 to 30 VDC 22 to 30 VDC
Constant Current Excitation 2 to 20 mA 2 to 20 mA
Output Impedance < 100 Ohm < 100 Ohm
Output Bias Voltage 8 to 14 VDC 8 to 14 VDC
Ph ysical
Sensing Geometry Compression Compression
Sensing Element Quartz Quartz
Housing Material Stainless Steel Stainless Steel
Diaphragm 17-4 Stainless Steel 17-4 Stainless Steel
Sealing Welded Hermetic Welded Hermetic
Electrical Connector 5-44 Coaxial 5-44 Coaxial
Weight 0.055 oz 1.56 gm
[4]
All specifications are at room temperature unless otherwise specified.
In the interest of constant product improvement, we reserve the right to change specifications without notice.
ICP® is a registered trademark of PCB Piezotronics, Inc.
M - Metric Mount
N - Negative Output Polarity
W - Water Resistant Cable
OPTION AL VERSION S
Optional versions have identical specifications and accessories as listed for the standard model except
where noted below. More than one option may be used.
NOTES:
[1]Due to high sensitivity, the static pressure should be applied and removed very slowly. Rate should
prevent more than 10 Volt change in output until Output Bias Voltage returns to normal
(approximately 15 times discharge time constant).
[2]Typical.
[3]Zero-based, least-squares, straight line method.
[4]See PCB Declaration of Conformance PS023 for details.
Date: 09/07/2022 Date: 09/07/2022 Date: 09/07/2022 Date: 09/07/2022 11240
Entered: ND Engineer: RPF Sales: MV Approved: BAM Spec Number:
Phone: [phone]
Fax: [phone]
E-Mail: [e-mail]
3425 Walden Avenue, Depew, NY 14043
SUPPLIED A CCESSORIES:
Model 018C10 Miniature coaxial cable, vinyl insulation jacket, 10-ft, 5-44 coaxial plug to BNC plug
(1)
Model 040A37 Hex nut driver (1)
Model 065A10 Seal ring 0.138" OD x 0.101" ID x 0.022" thk brass (3)
Model 065A38 Seal & Sleeve 0.138" OD x 0.101" ID x 0.105" thk., brass. (3)

FLUSH MOUNT
RECESSED MOUNT
1
1
2
2
3
3
4
4
A A
B B
CODE
IDENT. NO.
52681
DWG. NO.
SCALE: SHEET
DRAWN CHECKED ENGINEER
TITLE
UNLESS OTHERWISE SPECIFIED TOLERANCES ARE:
DIMENSIONS IN MILLIMETERS
[ IN BRACKETS ]
XX ±0.13
ANGLES 2 DEGREES
DIMENSIONS IN INCHES
DECIMALS XX ±.01
ANGLES 2 DEGREES
FILLETS AND RADII
.003 - .005
DECIMALS X ± 0.3
FILLETS AND RADII
0.07 - 0.13
INSTALLATION DRAWING
11205
1 OF 1
5X
MODEL 105CX2 SERIES
PRESSURE SENSOR
XXX ±.005
JJF 2/17/22 JJF 2/17/22 NJL 2/17/22
3425 WALDEN AVE. DEPEW, NY 14043
[phone] E-MAIL: [e-mail]
1"≤LENGTH < 1' = +1"/ - 0
1'≤LENGTH < 5' = +2"/ - 0
5'≤LENGTH < 100' = +6"/ - 0
100'≤LENGTH = +1'/ - 0
CABLE TOLERANCES IN ENGLISH CABLE TOLERANCES IN METRIC
2.54cm ≤LENGTH < 30.5cm = +2.54cm/ - 0
30.5cm ≤LENGTH < 1.5m = +5.1cm/ - 0
1.5m ≤LENGTH < 30.5m = +15.2cm/ - 0
30.5m ≤LENGTH = +30.5cm/ - 0
11205
PCB Piezotronics Inc. claims proprietary rights in
the information disclosed hereon. Neither it nor any
reproduction thereof will be disclosed to others
without the written consent of PCB Piezotronics Inc.
REVISIONS
REV DESCRIPTION DIN
A UPDATED MOUNTING HOLE INFORMATION 52565
.90 [22.9] .190 [4.83]
.28 [7.0]
.11 [2.8]
.100 -.001
.000+2.53 -0.03
0.00+
[]
.140-.001
.000+3.54 -0.03 0.00+
[

]
.099-.001
.000+2.50 -0.03 0.00+
[

]
10-32 UNF - 2A
.156 [3.96] HEX
5-44 UNS - 2ACOAXIAL
ELECTRICAL CONNECTOR
5.) DIMENSIONS "A" & "B" TO SUIT USERS REQUIREMENTS
RECOMMENDED MOUNTING TORQUE ON .156 [4.00] HEX TO BE 15 IN-LBS [169 Ncm]
THESE DIAMETERS MUST BE CONCENTRIC TO WITHIN .001 [0.03] TIR
SEAL SURFACES MUST BE FLAT AND FREE OF TOOL MARKS WITH A MIN SURFACE FINISH OF 63 [1.6]
FOR INSTALLATIONS DEEPER THAN .27 [6.9] .250 [6.35] TO CLEAR BODY
1
2
3
4
.27 [6.9]
MODEL 065A10 SEAL
.022 [0.56] THK
MATERIAL: BRASS
(SUPPLIED)
MODEL 065A38 SEAL
.105 [2.67] THK
MATERIAL: BRASS
(OPTIONAL)
.27 [6.9]
"A"
"B"
MOUNTING HOLE PREPERATION:
.101.001 [2.570.03] THRU
.142.001 [3.610.03] .190+.000
-.005 [4.83+0.00
-0.13]
.159.001 [4.040.03] .175+.000
-.005 [4.45+0.00 -0.13]
10-32 UNF - 2B .150 [3.81]
3
3
2
1
MOUNTING HOLE PREPERATION:
.142.001 [3.610.03] .270 [6.86]
.159.001 [4.040.03] .200 [5.08]
10-32 UNF - 2B .150 [3.81]
32
3
1
4