PCB 4115K-03A User manual

Model 4115K-03A
Rotary Transformer Torque Sensor
Installation and Operating Manual
For assistance with the operation of this product,contact:
PCB Load & Torque, Inc.
Toll-free: 866-684-7107
24-hour SensorLine™: 716-684-0001
Fax: [phone]
E-mail: [email protected]
Web: www.pcbLoadTorque.com

Manual 21354 Rev E
ECN 50523
Repair and Maintenance
PCB guarantees Total Customer Satisfaction through its
“Lifetime Warranty Plus” on all Platinum Stock Products
sold by PCB and through its limited warranties on all other
PCB Stock, Standard and Special products. Due to the
sophisticated nature of our sensors and associated
instrumentation, field servicing and repair is not
recommended and, if attempted, will void the factory
warranty.
Beyond routine calibration and battery replacements
where applicable, our products require no user
maintenance. Clean electrical connectors, housings, and
mounting surfaces with solutions and techniques that will
not harm the material of construction. Observe caution
when using liquids near devices that are not hermetically
sealed. Such devices should only be wiped with a
dampened cloth—never saturated or submerged.
In the event that equipment becomes damaged or ceases
to operate, our Application Engineers are here to support
your troubleshooting efforts 24 hours a day, 7 days a
week. Call or email with model and serial number as well
as a brief description of the problem.
Calibration
Routine calibration of sensors and associated
instrumentation is necessary to maintain measurement
accuracy. We recommend calibrating on an annual basis,
after exposure to any extreme environmental influence,
or prior to any critical test.
PCB Piezotronics is an ISO-9001 certified company whose
calibration services are accredited by A2LA to ISO/IEC
17025, with full traceability to SI through N.I.S.T. In
addition to our standard calibration services, we also offer
specialized tests, including: sensitivity at elevated or
cryogenic temperatures, phase response, extended high
or low frequency response, extended range, leak testing,
hydrostatic pressure testing, and others. For more
information, contact your local PCB Piezotronics
distributor, sales representative, or factory customer
service representative.
Returning Equipment
If factory repair is required, our representatives will
provide you with a Return Material Authorization (RMA)
number, which we use to reference any information you
have already provided and expedite the repair process.
This number should be clearly marked on the outside of
all returned package(s) and on any packing list(s)
accompanying the shipment.
Contact Information
PCB Piezotronics, Inc.
3425 Walden Ave.
Depew, NY14043 USA
Toll-free: [phone]
24-hour SensorLine: [phone]
General inquiries: in[email protected]
Repair inquiries: [e-mail]
For a complete list of distributors, global offices and sales
representatives, visit our website, www.pcb.com.
Safety Considerations
This product is intended for use by qualified personnel
who recognize shock hazards and are familiar with the
precautions required to avoid injury. While our equipment
is designed with user safety in mind, the protection
provided by the equipment may be impaired if equipment
is used in a manner not specified by this manual.
Discontinue use and contact our 24-Hour Sensorline if:
Assistance is needed to safely operate equipment
Damage is visible or suspected
Equipment fails or malfunctions
For complete equipment ratings, refer to the enclosed
specification sheet for your product.
Definition of Terms and Symbols
The following symbols may be used in this manual:
DANGER
Indicates an immediate hazardous
situation, which, if not avoided, may
result in death or serious injury.

Manual 21354 Rev E
ECN 50523
CAUTION
Refers to hazards that could damage
the instrument.
NOTE
Indicates tips, recommendations and
important information. The notes
simplify processes and contain
additional information on particular
operating steps.
The following symbols may be found on the equipment
described in this manual:
This symbol on the unit indicates that
high voltage may be present. Use
standard safety precautions to avoid
personal contact with this voltage.
This symbol on the unit indicates that
the user should refer to the operating
instructions located in the manual.
This symbol indicates safety, earth
ground.

Manual 21354 Rev E
ECN 50523
PCB工业监视和测量设备 - 中国RoHS2公布表
PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table
部件名称
有害物质
铅(Pb)
汞
(Hg)
镉
(Cd)
六价铬(Cr(VI))
多溴联苯 (PBB)
多溴二苯醚(PBDE)
住房
O
O
O
O
O
O
PCB板
X
O
O
O
O
O
电气连接器
O
O
O
O
O
O
压电晶体
X
O
O
O
O
O
环氧
O
O
O
O
O
O
铁氟龙
O
O
O
O
O
O
电子
O
O
O
O
O
O
厚膜基板
O
O
X
O
O
O
电线
O
O
O
O
O
O
电缆
X
O
O
O
O
O
塑料
O
O
O
O
O
O
焊接
X
O
O
O
O
O
铜合金/黄铜
X
O
O
O
O
O
本表格依据 SJ/T 11364 的规定编制。
O：表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。
X：表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。
铅是欧洲RoHS指令2011/65/ EU附件三和附件四目前由于允许的豁免。
CHINA RoHS COMPLIANCE

Manual 21354 Rev E
ECN 50523
Component Name
Hazardous Substances
Lead (Pb)
Mercury (Hg)
Cadmium (Cd)
Chromium VI
Compounds
(Cr(VI))
Polybrominated
Biphenyls (PBB)
Polybrominated
Diphenyl Ethers
(PBDE)
Housing
O
O
O
O
O
O
PCB Board
X
O
O
O
O
O
Electrical Connectors
O
O
O
O
O
O
Piezoelectric Crystals
X
O
O
O
O
O
Epoxy
O
O
O
O
O
O
Teflon
O
O
O
O
O
O
Electronics
O
O
O
O
O
O
Thick Film Substrate
O
O
X
O
O
O
Wires
O
O
O
O
O
O
Cables
X
O
O
O
O
O
Plastic
O
O
O
O
O
O
Solder
X
O
O
O
O
O
Copper Alloy/Brass
X
O
O
O
O
O
This table is prepared in accordance with the provisions of SJ/T 11364.
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement of GB/T 26572.
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials for this part is above the limit
requirement of GB/T 26572.
Lead is present due to allowed exemption in Annex III or Annex IV of the European RoHS Directive 2011/65/EU.

Model Number
4115K-03A ROTARY TRANSFORMER TORQUE SENSOR Revision: E
ECN #: 43820
Performance ENGLISH SI
Measurement Range(Full S ale Capa ity) 200 in-lb 23 Nm [1]
Sensitivity(± 15 %)(output at rated apa ity) 2.5 mV/V 2.5 mV/V [1][3]
Non-Linearity ≤ 0.05 % FS ≤ 0.05 % FS [3]
Hysteresis ≤ 0.05 % FS ≤ 0.05 % FS [3]
Non-Repeatability ≤ 0.03 % FS ≤ 0.03 % FS [3]
Environmental
Overload Limit 600 in-lb 68 Nm
Temperature Range(Operating) -65 to 285 °F -54 to 141 °C
Temperature Range(Compensated) +70 to +170 °F +21 to 77 °C
Temperature Effe t on Output(Maximum) ± 0.002 %Reading/°F ± 0.0036 %Reading/°C [4]
Temperature Effe t on Zero Balan e(Maximum) ± 0.002 %FS/°F ± 0.0036 %FS/°C [4][3]
Electrical
Bridge Resistan e 350 Ohm 350 Ohm [1]
Ex itation Frequen y 3.28 kHz 3.28 kHz
Ex itation Voltage 2 to 10 VAC rms 2 to 10 VAC rms [2]
Insulation Resistan e >5,000,000 kohm >5,000,000 kohm
Zero Balan e ≤ 2 % FS ≤ 2 % FS [3]
Bridge Current(at 5 VAC) 50 mA 50 mA
Ph sical
Size (Shaft Length x Housing Length x Housing Height) 9.56 in x 8.25 in x
6.00 in
242.82 mm x 209.55 mm x
152.40 mm
Weight 47 lb 21.3 kg
Mounting Flange w/ Splined
Shaft
Flange w/ Splined Shaft [5]
Sensing Element Strain Gage Strain Gage
Housing Material Bla k Oxided Steel Bla k Oxided Steel
Shaft Material Steel Steel
Ele tri al Conne tor MS3102A-14S-5P MS3102A-14S-5P
Torsional Stiffness 33,000 in-lb/radian 3700 N-m/radian
Rotating Inertia 0.0050 in-lb se 2 0.0006 N-m se 2
Maximum Speed 15,000 RPM 15,000 RPM
All specifications are at room temperature unless otherwise specified.
In the interest of constant product improvement, we reserve the right to change specifications without notice.
NOTES:
[1]Nominal.
[2]Re ommended 10 VAC RMS.
[3]FS - Full S ale.
[4]Over ompensated operating temperature range.
[5]Mounting per AND10262 and AND20002.
[6]See PCB De laration of Conforman e PS062 for details.
SUPPLIED ACCESSORIES:
Model 180-019A 5-so ket mating onne tor for Series 3100, 4100, 4200 torque sensors
Model 8113-105A Relay a tivated pre ision shunt alibration module
PCB Load & Torque, Inc.
24350 Indoplex C rcle
Farm ngton H lls, MI 48335
UNITED STATES
Phone: [phone]
Fax: [phone]
E-Ma l: lt [e-mail]
Web s te:
http://www.pcbloadtorque.com
[6]
OPTIONAL VERSIONS
Optional versions have identi al spe ifi ations and a essories as listed for the standard
model ex ept where noted below. More than one option may be used.
Entered: AP Engineer: PE Sales: KWW Approved: JSD Spe Number:
Date: 2/12/2015 Date: 2/12/2015 Date: 2/12/2015 Date: 2/12/2015 18483

SECTION A-A
ISO VIEWS
SCALE 1 / 2
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
DWG. NO.
SCALE: SHEET
DRAWN CHECKED ENGINEER
TITLE
UNLESS OTHERWISE SPECIFIED TOLERANCES ARE:
DIMENSIONS IN MILLIMETERS
[ IN BRACKETS ]
ANGLES
` .5 DEGREES
24350 Indop ex Circ e, Farmington Hi s,MI 48335
[phone] E-MAIL: [e-mail]
DIMENSIONS IN INCHES
ANGLES
` .5 DEGREES
FILLETS AND RADII
.015 MAX
FILLETS AND RADII
0.38 MAX
OUTLINE DRAWING
22675
1 OF 1
5 / 8
MODEL 4115K SERIES
ROTARY TRANSFORMER
PTE 5 27 22
DECIMALS XX ±.01
XXX ±.005
DECIMALS X ± 0.3
XX ± 0.13
A
A
22675
PCB Load & Torque (A Division of PCB Piezotronics, Inc.)
c aims proprietary rights in the information disc osed hereon.
Neither it nor any reproduction thereof wi be disc osed to
others without the written consent of PCB Load and Torque.
REVISIONS
REV DESCRIPTION ECO
AADDED VIBRATION MONITORING HOLES - 06.02.22, PTE 45389
30°
n6.00 [n152.4]
4.121n `.001 104.7 `.03
[n]
8.25 [209.6] .14 [3.6]
.050 [1.3]2X
1.000 [25.4](Ø )
2.500 [63.5]3.250 [82.6]
2X vØ1.000[25.4] x.03 [0.8]
1/4-28UNF-2B x.20 [5.0]
2.050 [52.1].625 [15.9]
2.890 [73.4]
3/8-24 UNF - 2B x .756X [19.1]
EQUALLY SPACED ON A
Ø5.000 [127.0] BOLT CIRCLE
60°
30°
R.500 [R12.7]
(n5.000 [n127.0])
(n.416 [n10.6])
.688
n.718
17.5
18.2
[
n
]
6X v x.06 [1.5]
EXTERNAL INVOLUTE SPLINE - 30° PRESSURE ANGLE
Ø1.200 PITCH - 20/30 PITCH - 24 TEETH
3
1
2
2.500 [63.5] 3.250 [82.6]
3/8-24 UNF - 2B x .2502X [6.4]
NOTES:
3/8-24 TAPPED HOLES (6) PROVIDED FOR OPTIONAL STUDS
3/8-24 TAPPED HOLES (2) PROVIDED FOR OPTIONAL THERMOCOUPLES
FOR FOR BEARING TEMPERATURE MONITORING
1/4-28 TAPPED HOLES (2) PROVIDED FOR OPTIONAL ACCELEROMETERS
FOR VIBRATION MONITORING
1
2
3
INTERNAL INVOLUTE SPLINE - 30° PRESSURE ANGLE
Ø1.200 PITCH - 20/30 PITCH - 24 TEETH
n.416 [n10.6]6X THROUGH TO SLOT
EQUALLY SPACED ON A
Ø5.000 [127.0] BOLT CIRCLE
1.572 [39.9]Ø
.328 [8.3]
1.610 [40.9]
1.980 [50.3]
(2.308 [58.6])
1.498 [38.0]
4.126n `.001 104.8 `.03
[n]
1.450 [36.8]3.277 [83.2]
OPTIONAL SPEED SENSOR
(MAGNETIC PICK-UP, 60 TOOTH GEAR)
PTE 5 27 22
(9.89 [251.2])
(60°)
5 PIN MIL SPEC CONNECTOR
(MS3102E-14S-5P OR EQUIV.)
WIRING CODE:
PIN A -SIGNAL
PIN B +EXCITATION
PIN C -EXCITATION
PIN D + SIGNAL
PIN E GROUND
.430 [10.9]
JAM 6 2 22