Peecon Cargo Compact Series User manual

Peeters Landbouwmachines B.V.
Tel [phone] Munnikenheiweg 47 www.peetersgroup.com
Fax [phone] 4876NE Etten-Leur (NL) [email protected]
English
Cargo Compact Series
Hook system types: CC-130, CC-180, CC-190 and CC-210.
OPERATOR'S MANUAL REVISED VERSON 2.4.1
Store this document for future use! The main function of this document
is creating safe and efficient man/machine interaction.

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33
© Copyright 2015
All rights reserved. No part of this publication may be reproduced, stored in or introduced into a retrieval
system, or transmitted, in any form or by any means, electronic, mechanical, by photocopying, recording or
otherwise, without the prior written permission of Peeters Landbouwmachines B.V. This also applies to the
accompanying drawings and schedules.
Peeters Landbouwmachines B.V. reserves the right to change parts at any time, without prior or direct
notification to the buyer.
The contents of this operator's manual may also be changed without prior notification. Please contact your
supplier's technical service department for any information about settings, maintenance work or repairs
which are not provided for in this operator's manual.
Although this operator's manual has been drawn up with all due care, Peeters Landbouwmachines B.V.
does not assume any liability for any errors in this operator's manual or any consequences thereof.

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55
Preface
The aim of this operator's manual is to give users an understanding of the operation, assembly and maintenance
of the machines supplied by Peeters Landbouwmachines B.V. Thoroughly read these instructions before
starting to use this machine and follow these instructions at all times. When in doubt about how to perform
an action, please contact Peeters Landbouwmachines B.V. Installation, commissioning and maintenance
must only be carried out by experience technicians.
As this concerns industrial equipment, we assume it is installed and maintained by properly trained and
educated technicians. Peeters Landbouwmachines B.V. has paid a lot of attention to the safety and reliability
of the machine and the accompanying installation. Some safety measures have been taken to ensure
that the equipment can be worked with safely. When coupling and/or connecting the machine, all safety
components must be installed before putting the machine into use.

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77
Contents
1 Introduction .........................................................................9
1.1 General .........................................................................9
1.2 Goal............................................................................9
1.3 Intended user ....................................................................9
1.4 Technical Specications............................................................10
1.5 Elementary specications ..........................................................11
1.6 Main elements ..................................................................12
1.7 Marking conventions..............................................................24
1.8 Main label of your machine ........................................................25
1.9 Markings on hydraulic hoses........................................................26
1.10 Liability and guarantee ...........................................................26
2 Making your machine ready for use .....................................................27
2.1 General ........................................................................27
2.2 Storing the machine ..............................................................27
2.3 Container standard ...............................................................27
3 Safety instructions ...................................................................29
3.1 General ........................................................................29
3.2 Danger zone ....................................................................32
3.3 Coupling and uncoupling the machine ................................................33
3.4 Using the machine ...............................................................33
3.5 Pulling up and dropping off the container .............................................34
3.6 Tipping the container .............................................................35
3.7 Safety symbols ..................................................................35
3.8 Extreme situations ...............................................................38
4 Function description..................................................................39
4.1 Picking up a container.............................................................39
4.2 Tipping a container ...............................................................42
4.3 Dropping off a container...........................................................44
5 Maintenance and inspection ...........................................................46
5.1 General ........................................................................46
5.2 General inspection ...............................................................48
5.3 Daily inspection..................................................................48
5.4 Weekly maintenance items ........................................................48
5.5 Monthly maintenance items........................................................49
5.6 Annual maintenance items.........................................................49
5.7 After commissioning..............................................................49
5.8 Decommissioning for more than 1 month .............................................49
5.9 Torques ........................................................................49
5.10 Lubricants......................................................................50
5.11 Maintenance of the optional brake system ...........................................50
5.12 Lubrication points ...............................................................51
5.13 Lubrication points ...............................................................52

88
6 Glossary ...........................................................................53
7 Troubleshooting list ..................................................................54
7.1 Mechanical/ hydraulic fault ........................................................54
7.2 Electrical fault ...................................................................55
8 System diagrams ....................................................................56
8.1 Hydraulic system Compact 13000....................................................56
8.2 Hydraulic system Compact 18000....................................................57
8.3 Hydraulic system Compact 19000....................................................58
8.4 Electrical system Compact 18000 ....................................................59
8.5 Electrical system Compact 19000 ....................................................60
8.6 Electrical system ................................................................61

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Introduction
1 Introduction
1.1 General
We would like to start by congratulating you on purchasing your new Peecon Cargo Compact hook system.
Peecon products are synonymous with quality and reliability.
The Peecon Cargo series was developed following an intensive research and test programme. One of our
initial objectives was and is constructing machines whose use, operation, safety, maintenance and service life
comply with, at a minimum, all the latest available standards and regulations of the EEC. Peecon machines
can be delivered in various different versions; your version is described in section 1.4. The possibility to
indicate your options has been created so that you will always refer to the right version.
1.2 Goal
The Peecon hook system is available in four different versions and with a wide range of extras to enable you
to expand your hook system to a machine tailored to your specific requirements. The Peecon hook system
can be used for transporting and unloading, by tipping, various loose materials. The hook system can be used
to transport and pull up / drop off a container. The hook system has been fully equipped according to your
wishes in order to enable comfortable working for many hours in heavy-duty conditions.
We understand that you are keen to start using your hook system, but please take some time to first read
these instructions carefully. Every Peecon hook system is one of a kind. This may lead to dangers if you do
not use the trailer in the correct way. Thoroughly reading this operator's manual may save you time and
money in the future. Any use other than that described in these instructions cancels any liability on the part
of your supplier.
Again, we congratulate you on buying this trailer and we wish you a great many productive years with your
hook system.
1.3 Intended user
This operator's manual is intended for authorised personnel and technically competent personnel.
Authorised personnel are people who:
have achieved a certain level of knowledge through education / training (internal training course specifically
for the Cargo Compact) and have certain skills to operate the machine.
Technically competent personnel are people who:
are authorised and have developed a certain level of technical expertise (at least an diploma at intermediate
vocational education level) through schooling / training and who are familiar with the machine's technology
and aware of the possible dangers and risks. They are also authorised to set up the machine, to work with
the machine, to clean it and to carry out maintenance work. (e.g. a Peeters Landbouwmachines B.V. service
technician)

1010
Introduction
1.4 Technical Specications
You can find the specific type of your machine on the machine identification plate on the right-hand side of
the chassis.
Peecon Compact HS 13000 (cc-130) 18000 (cc-180) 19000XL (cc-190) 21000XXL (cc-210)
Frame: hollow box section 200x100x8 250x100x8
Axle distance: 1131 mm 1560 mm (1810 mm “optional”)
Axle suspension Rocker tandem Hydraulic springs
Wheel hub: 120x120, 8-hole 150x150, 10-hole
Brake: Hydraulic 300x160 Hydraulic 406x120
Tyres: Goodyear 435/50R19.5 Alliance 560/60R22.5
Axle type: 2x rigid 2x rigid 2x rigid 2x steered / 1x
rigid
Towing eye: Turnable towing eye, 50 mm
Support: Manual / manual hydraulic
Electric supply: 12V system
Hydraulic interlocking last axle: Interlocking last axle, electrical
Necessary tractor connection: 3 double acting
functions
- 1 single action conn.+ press.
return
Own oil pressure system: No Yes, 300 bar No Yes, 300 bar
Turnable towing eye height approx. 500 mm
Necessary tractor oil volume: 20 litres 0 litre 25 litres 0 litre
Oil flow rate: Max. 120 l/min n/a 120 l/min n/a
Tipping angle: 47° 48°
Standard chassis weight: 2,750 kg 2,950 kg 4,500 kg 6,000 kg
Chassis length: 5,720 mm 7,350 mm 7,850 mm
Container hook height: 1,450 mm / 1,570 mm (manually adjustable)
Trailer height: 980 mm 1,280 mm
Total width: approx. 2,350 mm approx. 2,550 mm
Length of container that can be loaded: 4,300 mm 6,000 mm
Theoretical drawbar pressure, without load: 480 kg 426 kg 536 kg 402 kg
Theoretical drawbar pressure, with a load: 2,560 kg 2,989 kg 2,948 kg 2,630 kg
Maximum driving speed: 40 km/h
Max. total container weight: 13,000 kg 18,000 kg 19,000 kg 21,000 kg
Max. technical total weight: 15,750 kg 20,950 kg 23,500 kg 27,000 kg
Peecon Compact HS 13000 (cc-130) 18000 (cc-180) 19000 XL 21000XXL (cc-210)
Electrohydraulic operation for putting
containers on/off
Option Standard
Tracking steered axle with hydr. axle block Option Option n/a
Mechan./hydr. forced steered axle Option Option Standard
Elektronic Mobil Electr. axle steering by LS Option
Air-braked axles Option
Brake adjustment through throttling Option n/a
600 mm sliding arm for a container length of
max. 5m
Option n/a
Ball towing eye Scharmuller / Sauerman 80mm Option
Towing eye DIN 40mm Option
Rear towing hook 2.5 tons Option
Hydraulic support Option Standard
Hydraulic inside/outside securing device Option Standard
Plastic front and rear mud guards Option
Stainless steel / aluminium mud guards Option
Extended chassis for construction crane Option

1111
Introduction
Fig. 1-1 Cargo Compact tipping position Fig. 1-2 Cargo Compact pulling on / dropping off position
Fig. 1-3 Cargo Compact
1.5 Elementary specications
The hook system is made of hollow, cold-rolled steel elements. Its construction is thus that the durability and
rigidity of the hook system are optimised. The hook system has a sound and stable construction and is very
stable while tipping and changing over containers.
Towing eye
Frame 2
Frame 1
Frame 4 Rollers
Tyres
Support

1212
Introduction
Towing eye
Towing eye
Guide
Guide
Hinged frame 2
Hinged frame 2
Axle blockAxle suspension
Axle suspensionSpring cylinder point
1.6 Main elements
The Peecon hook system consists of the modules listed and designated by their functional names in the
following sections. All modules are made of cold-rolled hollow steel elements.
1.6.1 Frame 1
Fig. 1-4 Cargo Compact 13000 / 18000
Fig. 1-5 Cargo Compact 19000 / 21000

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Introduction
Container securing device
Change-over unit
Hinged frame
Container securing device
Change-over unit
Hinged frame
1.6.2 Frame 2
Fig. 1-6 Cargo Compact 19000 / 21000
Fig. 1-7 Cargo Compact 13000 / 18000

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Introduction
Fig. 1-8 Cargo Compact 13000 / 18000
Fig. 1-9 Cargo Compact 19000 / 21000
1.6.3 Frame 3
Hinged point frame 2
Hinged point frame 2
Hinged point frame 1
Hinged point frame 4
Hinged point frame 4
Cylinder point frame 4
Cylinder point frame 4
Cylinder point frame 1

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Introduction
Fig. 1-10 Cargo Compact 13000 / 18000
1.6.4 Frame 4
Fig. 1-11 Cargo Compact 19000 / 21000
TIP! Frame 4 has its own, “loose” function to optimise pulling on and dropping off. Frame 4 is
also referred to as the 'tower'.
Hook with anti-release
safety
Hook with anti-release
safety
Cylinder point
Cylinder point
Hinged point
frame 3
Hinged point
frame 3

1616
Introduction
Fig. 1-12 Cargo Compact 13000 / 18000
Springs
Cylinder rod
1.6.5 Axle suspension
Fig. 1-13 Cargo Compact 19000 / 21000
Rocker point
Tandem Brake system (hydraulic)
ADR axle 120 8-g
ADR axle 150 10-g
ADR axle 150 10-g
Cylinder point
attachment

1717
Introduction
Version Specifications Contents Capacity at 100 bar Capacity at 150 bar Max. operr. pressure
Manual 80x80 s500 n/a n/a n/a n/a
Hydr. manual S230 2.8 L 6,000 kg 9,400 kg 200 bar
NOTE! Make sure to fully lower the support after uncoupling so that a leak can never cause it
to drop any further. This may lead to dangerous situations.
1.6.6 Support
The entire Cargo Compact line has a manual support. They also all have the option of a hydraulic manual
support.
Manual support
(retracted)
Manual support
(extended)
Linked
uncoupled
Transport position
Fig. 1-14 Manual support
Fig. 1-15 Hydraulic support
Tab. 1-1 Support

1818
Introduction
1.6.7 Hook
The entire Cargo Compact line has a heavy-duty hook, made of high-quality steel. This hook can be exchanged
on all models and can be used at two different height settings. It is very important that you always check
the hook for any defects before using it on the trailer. If you find that the catch of the hook no longer works
or no longer works completely, immediately order a new one from your dealer or the manufacturer under
article number 305-130-004-501.
1.6.8 Towing eye
A towing eye serves to enable the trailer to be attached to the tractor. Here, it is also very important that you
always check the towing eye for any defects before using the trailer.
NOTE! A hook or towing eye that shows any signs of wear must be replaced immediately.
Hook height 1,450 mm
Hook height 1,570 mm
Catch
art.no. 305-130-004-501
Fig. 1-16 Screw hook
Fig. 1-17 Screw-type towing
eye Compact 13000/18000
Fig. 1-18 Turnable towing eye
Compact 19000/21000

1919
Introduction
1.6.9 Hook
This system is available in two different versions, i.e. the Compact 13000/18000 and the Compact 19000/
21000. This change-over system was designed to change over between the container put-on/put-off position
and tipping. The unit is always located in the centre, on the left-hand side of frames 2 and 3.
NOTE! Electrohydraulic operation features sensors for more user-friendly operation. These
sensors read the status of the change-over system. If any of these sensors breaks down (the
change-over system will no longer work then), you should clearly indicate which sensor has
broken down.
Fig. 1-19 Cargo Compact 13000/18000
Fig. 1-20 Cargo Compact 19000/21000
Manual or hydraulic adjustment
Sensor “Normal Open”
Tipping position Put-on/Put-off position
Tipping position
Pulling on/Dropping off
position
2x Sensor
Normal open
Change-over cylinder
“hydraulic”

2020
Introduction
1.6.10 container lock
This system is also available in two different versions, i.e. the Compact 13000/18000 and the Compact
19000/ 21000. This change-over system was designed in order to create an extra connection between the
trailer and the container. The unit is always located on the rear of the hook system of frame 2.
Fig. 1-21 Cargo Compact 13000/18000
Fig. 1-22 Cargo Compact 19000/21000
fixed lock
fixed lock
Hydraulic lock
lock deactivated
lock activated