Pelton & Crane SPIRIT 3000 ELECTROTORQUE-TLC User manual

Use & Care Manual
INTEGRATED
ELECTROtorque
TLC-4893
For SoftWare version
V4.00 and higher
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TABLE OF CONTENTS
SPIRIT 3000 ELECTROTORQUE-TLC USE & CARE
GENERAL INFORMATION.................................................................................................................................3
SAFETY..............................................................................................................................................................4
DENTAL UNIT TECHNICAL DESCRIPTION......................................................................................................7
WARRANTY .......................................................................................................................................................7
INTENDED PURPOSE OF ELECTROTORQUE-TLC .......................................................................................8
PRODUCT DESCRIPTION ................................................................................................................................9
CONTROL PANEL OVERVIEW ....................................................................................................................9
TECHNICAL DATA FOR ELECTROTORQUE..............................................................................................10
TRANSFORMER 4881.................................................................................................................................13
TECHNICAL DATA FOR TRANSFORMER ..................................................................................................14
RATING PLATE FOR TRANSFORMER.......................................................................................................15
PREPARATION FOR USE ................................................................................................................................16
OPERATION......................................................................................................................................................18
GENERAL OPERATION...............................................................................................................................18
OPERATIVE MODE .....................................................................................................................................19
OPERATION ENDO .....................................................................................................................................24
USER MENU OPERATION ..........................................................................................................................28
PREPARATION, CLEANING AND DISINFECTING ..........................................................................................41
SERVICE...........................................................................................................................................................44
TROUBLESHOOTING ......................................................................................................................................46
ELECTROMAGNETIC COMPATIBILITY INFORMATION.................................................................................47
Technical Support
Technical assistance is available Monday through Friday, Phone: [phone]
8:00 am to 6:00 pm (Eastern Standard Time). Fax: [phone]
Customer Service: 800-659-6560

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GENERAL INFORMATION
PRODUCT DISPOSAL
Contact your local authorized dealer for proper
disposal of the device to ensure compliance with
your local environmental regulations.
INTERFERENCE WITH ELECTROMEDICAL
DEVICES
To guarantee the operational safety of
electromedical devices, it is recommended that the
operation of mobile radio telephones in the medical
practice or hospital be prohibited.
Strong EMI sources such as electro surgery
units or x-ray units may affect performance. If
performance problems occur, move the unit to
another electrical circuit or physical location.
INCOMPATIBLE UNITS OR ACCESSORIES
To guarantee the operational safety and function
of this device, the use of unapproved unit or
accessories is not advised. Doing so could result
in potential hazard. Use authorized accessories
and devices only.
DEFINITION OF SYMBOLS
The following symbols and terms may be used
throughout this manual:
WARNING: Failure to carefully follow the
described procedure may result in damage to the
equipment and/or injury to the patient/operator.
Risk of electrical shock present.
Make sure power is disconnected before
attempting this procedure.
WARNING: This product is intended
for use by trained dental/medical
professionals only.
Authorized European Representative:
Medical Device and QA Services
76, Stockport Road
WA15 7SN
United Kingdom
e-mail: [email protected]
See operating instructions.
(AC) Alternating current.
Protective earth (Ground)
Manufacturing Date
Waste Electrical and Electronic Equipment.
Type B Applied part.
Conforms with the Essential Requirements of the
European Medical Device Directive 93/42/EEC for
Class I Devices.
Conforms with the Essential Requirements of the
European Medical Device Directive 93/42/EEC for
Class IIa Devices.
Indicates conformity to General Requirements for
Safety is certied by Intertek Testing Services.
General mandatory action required, important to fol-
low instruction. Not a caution.
Warning, strong magnetic eld.
Off
On
Light Switch
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The ET-TLC complies with IEC/EN 60601-1 third
edition.
All fuses are labeled at point of use. Replace fuses only with
type and rating as indicated.
Volts Cycles VA
115 VAC 60 HZ 150
230 VAC 50 HZ 150
Classication: 1
Type: B
Operation Mode: Intermittent 5% duty cycle
Splash Protection: IPX4
Input:
Electrical Specications 4881 Transformer
Output: 33VDC/130 VA
IEC Medical Device Classication
NOTE: Use only original KaVo replacement
parts for operation and repair.
After servicing, interventions, and repairs
of the device, the device must be tested
according to IEC 62353 - VDE 0751-1
before re-use.
E-MOTOR PRODUCT IDENTIFICATION
The E-motor is small, and identications are marked on
it. Markings include: Manufacturer’s brand Kaltenback
& Voight, GmbH(KaVo), country of origin (Germany),
motor type and lighting (KL-703 LED Intra-Lux), CE
mark (CE0124), sterilization temperature (135º C),
manufacture date and serial number
Kaltenbach & Voight GmbH
Bismarckring 39
D-88400 Biberach
www.kavousa.com

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Use only Pelton and Crane and/or KaVo
replacement parts. All repairs should be
performed by authorized Pelton & Crane Dealer
and/or KaVo or their representatives.
As manufacturers of electro-medical products we can assume responsibility for safety-related performance
of the equipment only if maintenance, repair and modications are carried out only by us or agencies we
have authorized for this purpose, and if components affecting safe operation of the unit that may be needed
are replaced with original parts.
We suggest that you request a certicate showing the nature and extent of the work performed, from those
who carry out such work, and specify that the certicate show any changes in rated parameters or working
ranges, as well as the date, the name of the rm and a signature.
SAFETY
Please read the safety warnings and instructions before using the device. The manufacturer’s liability is
applicable only if the device is used in compliance with the directions and safety warnings provided in this
manual. Safety warnings are spread throughout the manual.
WARNING: Only authorized service
technicians should attempt to service this
equipment. Use of other than authorized
technicians will void the warranty.
WARNING: Use a licensed electrician for
all wiring.
WARNING: Failure to disinfect
equipment between patients
could expose user/patient to cross
contamination and bio-burden/bio-
contamination.
WARNING: To avoid risk of electric shock,
this equipment must be connected only to
supply mains with protective earth.
WARNING: Power cords and their
associated parts cannot be substituted
without increase risk of electric shock or
re. We recommend the use of authorized
replacement parts only! Power cords must
be installed by qualied personnel. Make
sure all service loops, strain reliefs, and
cord guards are in place and that line,
neutral and ground wires are secured.
WARNING: A dental unit may include
magnets in the construction of the
device which may temporarily affect
the function/programming of some
implantable pacemakers or debrillators.
If the implanted device is programmed
to respond to a magnet, people who
have these type of devices should avoid
dental units with magnets.
WARNING: This product must be
disinfected before use.
WARNING: Failure to use protective gloves
can expose operator and patient to cross-
contamination.
WARNING: Dental instruments and
accessories are sharp - use care when
near the dental instrument.
WARNING: Failure to return handpieces
to proper location could result in alternate
or additional handpieces operating without
notice.
WARNING: Proper personal protective
equipment (PPE), including, but not limited
to, gloves and eye protection, must be
used when operating the dental unit.
WARNING: Failure to install the syringe
correctly can result in injury or damage.
Refer to the documentation that came
with the syringe for full instructions on
proper installation and use.
Storage Conditions: The equipment is packaged
appropriately in a box. Handling and storage conditions
are marked on the box.
Temperature: -68°F to 122°F/ -50°C to 50°C
Humidity: 10% to 90%
No unauthorized modication of this
equipment is allowed.
Ensure that the J-box, delivery head and PMU
covers are in place before operating the dental
system. Failure to follow instructions may
cause electric shock or other injuries.
Refer to the Installation Instructions, Use &
Care manual and accessory manufacturer’s
literature to install and operate safely.

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WARNING: Improper servicing and care may
damage the device or cause injury to
the patient/operator.
To ensure proper service and care
are performed, only professionals or
personnel trained in the plant may
repair and service the electronic parts
of the device.
Use original Pelton & Crane
replacement parts only!
SAFETY (CONTINUED)
WARNING: Damaged functional components
can cause personal harm or injury.
If functional components are
damaged, stop work, remedy
the problem or inform the dealer
Technician.
WARNING: Do not immerse the E-motor into
a liquid. Fluid penetration may
cause electric shock.
WARNING: Premature wear and tear may
cause device malfunctions or
injury.
Perform proper care and
maintenance operations on a
regular basis to prevent hazard.
WARNING: Malfunctions from
electromagnetic elds.
The product meets the applicable
requirements regarding
electromagnetic elds.
Given the complex interactions
between equipment and cell phones, the
product may be inuenced by a cell phone
that is in use.
Do not use cell phones in medical ofces,
hospitals, or laboratories.
Turn off electronic devices such as computer
storage media, hearing aids, etc.
during operation.
WARNING: Damaged ex/brittle ex/no earth
wire. Electric shock
Inspect the ex before use.
WARNING: Instrument tubing damage as a
result of adhesive labels.
The instrument tubing may break.
Do not attach adhesive labels or
tape to the tubing.
WARNING: Do not place the device in liquid.
Unintentional uid penetration
may cause electric shock.
WARNING: Risk of fatal injury. Explosion
hazard. The product is not
permitted to be used in areas
subject an explosion hazard.
Use of incorrect handpiece
may cause burn or overheating
of the device. Use KaVo
25LP/25LPA/25LPR series
handpieces only.
NOTE: The SAFEdrive function is a monitoring function for detection of defective straight
and contra-angle handpieces. These can overheat quickly due to additional friction and
possibly cause burn injuries. We recommend always activating the SAFEdrive feature during
treatments inside the oral cavity in order to reduce the risk of burns caused by straight and
contra-angle handpieces. Refer to pages 38-40 for more details on SAFEdrive features and
operation.
WARNING: Placing the handpiece in the
wrong holder may cause injury
to the user or patient
WARNING: Using two handpieces
simultaneously may cause
injury or damage to the
equipment.

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SAFETY (CONTINUED)
WARNING: Improper use of handpieces
can result in injury.
Follow the manufacturer’s user
instructions for the attachments.
WARNING: The use of unauthorized le systems.
Unauthorized le systems can result in damage to the product and injury to persons.
Use authorized Ni-Ti les systems with a conicity >2%, suitable for rotary
systems.
Use les with shafts meeting the requirements of DIN EN ISO 1797-1, DIN
EN ISO 1797-2 and DIN-EN ISO 3630-1 and DIN EN ISO 3630-2 norms, with a
shaft diameter of 2.334 to 2.350 mm.
Please pay attention to the information provided by the manufacturer (method of operation, speed, torque
stages, torsion consistency etc.) and appropriate use of the les.
WARNING: The use of damaged les.
Damaged les can result in damage to the product and injury to persons.
Before each root canal preparation, a rubber dam must be put in place for safety
reasons.
Each time before use, the les must be checked for possible signs of material fatigue, deformation or
overstress and must be replaced if such signs are present.
NOTE: 30 seconds operating time and 9 minutes
interval is the feasible limit load of the motor (full
load at maximum speed). In case of defective
handpiece, the operation time could be less than 30
seconds due to the SAFE drive feature. In practice, it is realistic for impulse loading
to last a number of seconds and intervals to
last anywhere between a number of seconds
to a number of minutes, with the maximum
motor current not usually being reached. This
represents the typical procedure for dentists.
Product-Specic
Operating Mode
WARNING: Injuries or harm of instruments may
occur if instructions are not followed.
Instruments for root canal treatments
should only be used in the ENDO mode.
WARNING: Eye hazard from the blue light. The
light on the KL motor with mini LED/
MULTILED may damage the cornea
and the lens of the eye. Do not look
into lamp when it is in operation. Use
adequate shielding or eye protection.
The following guidelines must be observed to ensure safe use of the electrically driven handpieces:
• Check the speed setting each time before you turn on the unit.
• Comply with the permissible maximal speed and maximal tool pressure values specied by
the tool manufacturer.
• Make sure that the tools are rmly seated.
• Before each treatment, insert a dental dam for safety reasons.
• Strict compliance with the service instructions of the handpiece is required when using KAVOspray or
QUATTROcare care systems.
• Before each use, the handpiece must be checked for external damage.
• Perform a test run with the handpiece. During the test run, check for uncharacteristic heating,
conspicuous noise, and vibrations.
• Immediately stop using handpieces that act unusual.
• Never press the push-button during operation of the device. This also includes lifting the cheek or
tongue!
NOTE: Switch off the dental unit master ON/OFF
switch to disconnect the motor from power.
NOTE: Use only original KaVo replacement parts. After servicing, interventions and repairs of the e-motor, the device
must be tested according to IEC 62353-VDE 0751-1 before re-use!

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DENTAL UNIT TECHNICAL DESCRIPTION
Handpiece Compatibility
This delivery system is designed to be compatible with air driven handpieces that conform to ISO 13294 and electric
handpieces that conform to ISO 11498.
For the air driven handpieces, tubing is available in either standard 4-hole or ISO 6-pin tubing. For electric handpieces,
dental units will be equipped with an “E-type” coupler and cordset.
The end user will have specied the preferred type prior to ordering from the factory. It is the responsibility of the end user
to procure appropriate handpieces for use with this delivery system. Certain countries may have particular regulations
regarding which handpieces are acceptable for use; e.g. countries in the European Union require handpieces whichmeet
the requirements of the Council Directive 93/42/EEC. See your local dealer for additional information. Use original straight
and contra- angle of the KaVo 25LP/ 25LPA/ 25LPR/ 25LCAV handpiece Series only.
Under the current valid Pelton & Crane warranty, Pelton & Crane guarantees the perfect function of this product and
guarantees against defects in workmanship or materials for a period of three years from the proven date of original
purchase. Following a reasonable complaint, Pelton & Crane guarantees to provide a replacement or perform repairs
free of charge.
Pelton & Crane shall not be liable for defects and their consequences which have or may have arisen due to natural
wear and tear, improper handling, cleaning or maintenance, non-observance of the maintenance, operating or
connection instructions, corrosion, contaminated media or chemical or electrical inuences which are non-standard or
not permitted according to company regulations.
There shall be not entitlement to claim on the guarantee if defects or the consequences thereof may be a result of
interventions or modications which have been carried out on the product by unauthorized personnel. Guarantee
claims must also be accompanied with a copy of the invoice or delivery note on which the production number is clearly
printed. For KaVo KL702 and KL703 motor see KaVo warranty statement.
WARRANTY
The dental delivery system is classied as Class 1 device under rule FDA CFR 21, Class II
device under Health Canada guidelines, and a Class IIa device under rule 11 of the MDD 93/42/
EEC of Annex IX.
The dental delivery system is a combination of dental equipment components used to carry,
position and control the devices used in the practice of dentistry. It delivers air, water, vacuum and low voltage
electricity to the dental patient. A dental unit generally has several components including a control head, cuspidor
bowl, vacuum utilities, assistant’s utilities, a multifunction syringe and a junction box. Delivery systems can be
mounted to the dental chair, the cabinet/wall or on a mobile cart.
Air, water, vacuum, drain and electrical power generally enter the system through the junction box.
Shut-off valves, pressure regulators, transformers and other devices are located in the junction box or
the post mounted utility box. Tubing delivers air, water and vacuum to the control head and to the
dental handpieces and multifunctional syringe. Low voltage electricity may be delivered to the control
head for operating items such as scalers, electric handpieces, cameras and ber optic light sources.
The control head contains adjustment knobs for controlling handpiece pressure, and the amount of
coolant air and water. The dentist controls the rate and ow through the pressure applied to the foot
control or syringe buttons. There is a low voltage control device to control chair positioning and turn
the inter-oral light on and off. There is also a touchpad to operate the e-motor.
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INTENDED PURPOSE OF ELECTROTORQUE-TLC
ELECTROtorque is intended for use in the eld of dentistry (medical device). It is a dental treatment
device for operating extra-low voltage electric dental motors. It is intended for use in practice rooms
(interior use) only; it is not permitted for use in areas where there is a risk of explosion.
Apply and meet the overarching guidelines and/or national laws, national regulations and the rules
of technology for medical devices applicable for startup and use of the KaVo product for the intended
purpose.
Pelton & Crane cannot accept responsibility for damage caused by:
External factors beyond its control, poor media quality or misuse if the device.
Denition (intended purpose) Meaning
Main function Dental treatment for preparation and endodontics
Use For dental treatment of crowns and roots
Main functional specications Mains powered additional component for dentist’s unit
Duration of use Approx. 30 - 40 minutes with individual interruptions per day
This Pelton & Crane product is intended only for use in the eld of dentistry. It is impermissible to
use the product for a purpose for which it was not intended.
“ProperUse” includes following all the instructions for use and ensuring that all inspections and
service tasks are performed.
The user must ensure that the unit works properly and is
in a satisfactory condition before each use.
Users have a duty to:
Only use equipment that is operating correctly.
Protect themselves, patients and third parties
from danger.
Authorized to repair and service the product:
Technicians trained by Pelton & Crane and technicians from
Pelton & Crane Service.
During use, national legal regulations must be observed, in particular:
The applicable health and safety regulations.
The applicable accident prevention regulations.
To ensure that the product is constantly ready for operation and retains its value, the recommended
maintenance activities must be carried out.
NOTE: The product must be cleaned, serviced and
stored dry if it has not been used for a long period.

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PRODUCT DESCRIPTION
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①⑦Reverse mode LED light "Endo mode" key
②⑧"Reverse mode" key "ENTER / SAVE" key
③⑨"Memory (M-) down" key "∗ / ESC" key
④⑩"Memory (M+) up" key "UP" key
⑤⑪LCD screen (Display) "DOWN" key
⑥Endo mode LED light
ControlPanel Overview
The ELECTROtorque-TLC 4893 is a dental treatment unit for operating the dental-electric motor,
INTRA LUX Motor KL 702 or 703.

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Technical Data for ELECTROtorque 4893
Media Supply Data TLC
System pressure 1.8 - 4.0 bar / 26 - 58 psi
Spray air 1.0 - 2.5 bar / 14.5 - 36.2 psi
Spray water 0.8 - 2.0 bar / 11.6 - 29 psi
Cooling air outlet on motor coupling 6 - 10 NL/min.
Air Requirements Dry, free from oil and dirt and uncontaminated
in compliance with EN ISO 7494-2.
Air lter 50 μm
Recommended Settings
System pressure 3.0 bar / 43.5 psi
Spray air 1.0 bar / 14.5 psi
Spray water .0.8 bar / 11.6 psi
PRODUCT DESCRIPTION