Pelton & Crane Spirit 3000 Series User manual

Pelton and Crane Series 3000 Dental Chair - Collins Bay Institution Warehouse

SPIRIT 3000 CHAIR
TECHNICAL DIMENSIONAL DATA

SPIRIT 3000 CHAIR
Dimensions w/ Junction Box Plumbing Diagram

SPIRIT 3000 CHAIR
height Dimensions
Chair Weight: 360 lbs.
Electrical Specifications: 115V, 50/60 Hz 7A
Technical Data
31 5/8” 35 ½”
18” 22”
32” 23 3/4”
19 3/4”

Spirit 3000
Series
Dental
Chair
Installation Instructions
Model: 3001
Model: 3004
Model: 3003
Model: 3002

TABLE OF CONTENTS
INSTALLATION INSTRUCTIONS CONTENTS
Table of ConTenTs............................................................................................................................................................................................. 2
sysTem overview ............................................................................................................................................................................................... 3
general informaTion........................................................................................................................................................................................ 4
3000 DenTal Chair wiring Diagram ............................................................................................................................................................... 7
DenTal Chair DiagnosTiC CoDes ................................................................................................................................................................... 8
hyrauliC ConTrol valve.................................................................................................................................................................................. 9
aDDenDum To 3000 series Chair insTallaTion manual.......................................................................................................................... 10
insTallaTion CheCklisT ....................................................................................................................................................................................11
noTes ..................................................................................................................................................................................................................... 12
Technical Support
Technical assistance is available Monday through Friday, Phone: [phone]
8:00 am to 6:00 pm (Eastern Standard Time). Fax: [phone]

3
047657 r7
Quick Release
Articulation
headrest
Articulating
Armrest
Dual Integrated
Touch Pad
Chair Back
Chair Seat &
Toeboard with
Scuff Cover
Pump Cover
Technical Support
Technical assistance is available Monday through Friday, Phone: [phone]
8:00 am to 6:00 pm (Eastern Standard Time). Fax: [phone]
SYSTEM OVERVIEW

4047657 r7
GENERAL INFORMATION
1. Remove shipping straps and carton lid
from chair box. Remove the seat
cushion and seat rail from the box.
Finally remove the shipping container’s
outer sleeve.
2. Remove the four 3/8” bolts that secure
the chair’s base plate to the shipping
pallet. Remove any other packing or
straps that retain the chair to the
shipping pallet.
3. Carefully slide the chair from the pallet
to the location to be installed.
4. Check to see that the chair base is on a
level surface and that the chair does not
rock due to high or low spots on the oor.
If the surface is uneven, use the supplied
leveling pads found in the chair hardware
kit to eliminate gaps between the oor
and the chair base.
AFTER THE CHAIR IS POSITIONED AND
LEVELED, REMOVE THE CLEVIS PIN AND
LOCK PIN. REMOVE THE PLUG THAT IS
LOCATED IN THE CENTER HOLE OF THE
LOCKING PLATE.
5. Locate the box containing the headrest.
Lower the headrest glide bar into the
headrest guides as shown in gure 1.
Position backrest cushion so that cushion
keyholes are seated onto backrest pins.
Standing directly behind the backrest
structure, use both hands and apply
downward pressure in a jogging motion
until the cushion is installed (see gure 1).
WARNING: Chair weight is in
excess of 250 pounds. Use
an assistant to safety position
the chair.
Headrest
Guide
Backrest
Pins
Backrest
Structure
Headrest
Keyhole
Slot Backrest
Cushion
REMOVE
COVER
REMOVE
COVER
CLEVIS PEN LOCK PIN PLUG
Figure 1

5
047657 r7
Right handed
application shown.
Note: The next two steps apply only to Spirit
units with utility centers. For all others,
continue with step 8.
6. If the chair is to have a unit mount bracket
installed it should be set up at this time.
If the unit was purchased as a complete
package then the unit mount bracket will
be factory installed. In this case, swing the
upper roller link assembly up and rest it
on the chair’s backrest. Loosen both nuts
with a 15/16” wrench and swing the unit
mount arm to its extreme left side position
(for a right handed user). Retighten both
nuts securely. Be careful not to nick or
scratch cylinder or upper structure.
7. If the unit mount bracket is not factory
installed, position the unit mounting
bracket onto the chair as shown in gure
2. Install the bolt stud through the hole
in the chair’s upper structure and install
the washer and 5/8” nut onto the bolt.
Hand tightend the nut. Install the beveled
washer and nut over the second threaded
stud and hand tighten. Swivel the bracket
to the desired position (if user is right
handed place the unit mount bracket
on the chair’s left side). Tighten the bolt
& nut securely with two 15/16” wrench.
Then tighten the nut securely with a 15/16
wrench.
Note: It will be necessary to disassemble this
assembly before installing to chair upper
structure. Proceed as follows - see gure
3.
8. Remove seat rail, cushion and shroud
assembly from packaging.
9. Remove shroud from four rail clips
located at the end and sides of seat rail.
Press the cover into clear slide rail clips.
Pull shroud from the end rail clips set the
shroud aside.
10. Remove the seat cushion from the seat
rail by turning the three thumb screw
securing the two brackets and the cushion
to rail. Lift cushion away and set the
cushion, brackets and thumb screws
aside.
Bracket
End Seat
Rail Clips
Seat
Cushion
Thumb Screw
Bracket
Side Seat
Rail Clips
Thumb
Screws
Shroud
Figure 2
Figure 3

6047657 r7
Bracket
End Seat
Rail Clips
Seat
Cushion
Thumb Screw
Bracket
Side Seat
Rail Clips
Thumb
Screws
Shroud
11. Locate the seat cushion rail mounting
hardware which is attached to the upper
structure. Remove nylon washers, metal
washers, and plastic washers. It is not
necessary to remove the nylon bushing.
12. Slide one of the chair rails over the nylon
bushing. Pull the other chair rail over
the nylon bushing. Install nylon washer,
metal washer and lock nut as shown.
Tighten securely but do not overtighten.
Ensure that the rail pivots freely up and
down and has no side-to-side play.
NOTE: Reinstall cushion and shroud in
the reverse order described in sections
9 and 10.
13. Reinstall seat and shroud by placing seat
cushion over seat rail. Reinstall the two
brackets and secure bracket and seat
cushion to the seat rail using the three
thumb screws. Tighten securely.
14. Insert the bottom of shroud into the
end seat rail clips. Insert the top of the
shroud into the top seat rail clips. See
Figure 5
Figure 4
Figure 5

7
047657 r7

8047657 r7
MAIN CONTROL BOARD
DIAGNOSTIC DISPLAY
0
1
2
3
4
No input received
Foot switch button pressed
Touch pad button pressed
Foot switch and touch pad button pressed
Chair stopped due to loss of input signal
0
1
2
3
4
5
6
7
8
No motion in progress
Backrest in motion
Base in motion
Backrest and loose in motion
Chair stopped due to no sensed motion
Backrest input received, out of soft limits
Base input received, out of soft limits
Backrest and base input received,
out of soft limits
Auto position in progress
No output present
Normal operation
Normal operation
Normal operation
Examine potentiometer
Reprogram soft limits
Reprogram soft limits
Reprogram soft limits
Normal operation
00
FF
E_
RICHT DECIMAL
LEFT DECIMAL
DENTAL CHAIR DIAGNOSTIC CODES
INPUT
STATUS
DIGIT
INPUT STATUS CORRECTIVE ACTION
Examine input device
Switch may be stuck
Switch maybe stuck
Multiples switches stuck
Input device or connection faulty
OUTPUT STATUS DIGIT OUTPUT STATUS CORRECTIVE ACTION
DIAGNOSTIC DISPLAY OPERATING STATUS CORRECTIVE ACTION
Potentiometer value too low
Potentiometer value too high
Main control board failure (replace)
Error is for base potentiometer
Error is for back rest potentiometer
Calibrate potentiometer
Calibrate potentiometer
Replace board
Examine potentiometer
Examine potentiometer

9
047657 r7
HYDRAULIC CONTROL VALVE
CHAIR SPEED ADJUSTMENTS
Adjust screws shown to the right:
TV2 = Base Down
TV4 = Backrest Down
TV1 = Base Up
TV3 = Backrest Up
To increase speed, turn adjustment
screws counterclockwise.
To decrease speed turn adjustment
screws clockwise.
Wire #4, Back up, TV3
Wire #2, Base up, TV1
Wire #5, Back down, TV4
Wire #3, Base down, TV2
COMMON
#1
#2
#3
#4
#5

10 047657 r7
Transformer PCB
Orange ST5
Yellow ST6
Brown ST9
Blue ST17
Vio/Wht ST3
Blue/Wht ST2
Black ST1
OPTIONS CONNECTOR
FIRER OPTICS 9VAC
RETURN
AUX 24VQC
RETURN
ELEC. MOTOR 24VAC
RETURN
SCALER 24VAC
RETURN
300W Transformer
Transformer PCB
Black (top) ST15
Black (top) ST17
1 ST18
3 ST14
5 ST19
7 ST16
150 WATT TRANSFORMER
PN 049371 Rev. 0, 11104
ADDENDUM TO 3000 SERIES CHAIR INSTALLATION MANUAL
300 WATT TRANSFORMER in 3000 SERIES CHAIR
The 3000 Chair is equipped with a 300 Watt transformer. Optional equipment can be
connected to the tranformer. Ensure that correct VAC hookup when installing optional
equipment.

11
047657 r7
Verify the following after installation or servicing of the unit:
All manuals are present.
All labels are present and legible.
No mechanical damage on new installations.
The chair is connected to the correct power source.
The chair is setting on a level surface.
All connections are properly attached.
If applicable, the cover is closed and fasteners tightened (take care not to
pinch tubing on wires).
When depressing the touchpad (if applicable), the unit/chair functions properly.
While running the chair ensure there is nothing leaking from the tubing.
The chair passes a high pot test.
All terminals are connected securely.
The chair passes a ground continuity test.
The internal wiring is in good shape and not frayed.
INSTALLATION CHECKLIST

Spirit 3000
Series
Dental
Chair
USE AND CARE
Model: 3001
Model: 3004
Model: 3002
Model: 3003

TABLE OF CONTENTS
OVERVIEW ............................................................................................................................................................................................................... 3
gEnERal InfORmatIOn........................................................................................................................................................................................ 4
gEnERal InfORmatIOn........................................................................................................................................................................................ 5
REgulatORy InfORmatIOn ................................................................................................................................................................................ 6
OpERatIOn.............................................................................................................................................................................................................. 7
OpERatIOn.............................................................................................................................................................................................................. 8
OpERatIOn.............................................................................................................................................................................................................. 9
OpERatIOn............................................................................................................................................................................................................. 10
OpERatIOn..............................................................................................................................................................................................................11
OpERatIOn............................................................................................................................................................................................................. 12
ClEanIng, DIsInfECtIng, & stERIlIzatIOn.................................................................................................................................................... 13
ClEanIng, DIsInfECtIng, & stERIlIzatIOn.................................................................................................................................................... 14
EmI ........................................................................................................................................................................................................................... 15
nOtEs ..................................................................................................................................................................................................................... 18
Technical Support
Technical assistance is available Monday through Friday, Phone: [phone]
8:00 am to 6:00 pm (Eastern Standard Time). Fax: [phone]
Customer Service: 800-659-6560

3
047655 r10
Quick Release
Articulation
Headrest
Articulating
Armrest
Dual Integrated
Touch Pad
Chair Back
Chair Seat &
Toeboard with
Scuff Cover
Pump Cover
OVERVIEW

4047655 r10
ELECTRICAL SPECIFICATIONS
All fuses are labeled at point of use. Replace
fuses only with type and rating as indicated.
Volts Cycles Amps
115 VAC 60 HZ 8 A ~
230 VAC 50 HZ 4 A ~
IEC Medical Device Classication
Classication: 1
Type: B
Operation Mode: Intermittent - 5% Duty Cycle
WARNING: Use only original replacement
parts. All repairs should be performed by an
authorized dealer and/or their representatives.
PRODUCT DISPOSAL
Contact your local authorized dealer for proper
disposal of the device to ensure compliance with your local
environmental regulations.
INTERFERENCE WITH ELECTROMEDICAL DEVICES
To guarantee the operational safety of electromedical
devices, it is recommended that the operation of mobile
radio telephones in the medical practice or hospital be
prohibited.
Strong EMI sources such as electro surgery units or x-ray
units may affect performance. If performance problems
occur, move the device to another electrical circuit or
physical location.
INCOMPATIBLE UNITS OR ACCESSORIES
To guarantee the operational safety and function of this
device, the use of unapproved unit or accessories is not
advised. Doing so could result in potential hazard. Only
use authorized accessories and devices.
OBTAINING TECHNICAL LITERATURE
The manufacturer will make available on request circuit
diagrams, component parts lists, descriptions, calibration
instructions or other information that will assist technical
personnel to repair and replace serviceable items.
DEFINITION OF SYMBOLS
The following symbols and terms are dened as follows:
WARNING: Failure to carefully follow the
described procedure may result in damage to the
equipment and/or injury to the patient/operator.
Risk of electrical shock present. Make sure
power is disconnected before attempting this
procedure.
WARNING: This product is intended for use
by trained dental/medical professionals only.
Authorized European Representative:
Medical Device and QA Services
76, Stockport Road
Timperley, Cheshire, WA15 7SN
United Kingdom
e-mail: [email protected]
GENERAL INFORMATION
See operating instructions.
Protective earth (Ground)
Manufacturing Date
Waste Electrical and Electronic Equipment.
Type B Applied part.
Conforms with the Essential Requirements of the
European Medical Device Directive 93/42/EEC for
Class I Devices.
Conforms with the Essential Requirements of the
European Medical Device Directive 93/42/EEC for
Class IIa Devices.
Indicates conformity to General Requirements for
Safety is certied by Intertek Testing Services.
General mandatory action required, important to fol-
low instruction. Not a caution.
Warning, strong magnetic eld.
0473
(AC) Alternating current.
STORAGE CONDITIONS:
-55°C to +50°C
10% to 90% Relative Humidity
WARNING: Only authorized service technicians
should attempt to service this equipment. Use
of other than authorized technicians will void the
warranty.

5
047655 r10
GENERAL INFORMATION
As manufacturers of electro-medical products we can assume responsibility for safety-related performance of the equipment
only if maintenance, repair and modications are carried out only by us or agencies we have authorized for this purpose, and
if components affecting safe operation of the chair that may be needed are replaced with original factory authorized parts.
We suggest that you request a certicate showing the nature and extent of the work performed, from those who carry out
such work, and specify that the certicate show any changes in rated parameters or working ranges, as well as the date, the
name of the rm and a signature.
WARNING: A dental chair may include
magnets in the construction of the device
which may temporarily affect the function/
programming of some implantable
pacemakers or debrillators. If the implanted
device is programmed to respond to a
magnet, people who have these types of
devices should avoid dental chairs with
magnets.
This product is designed for use in an indoor,
temperature-controlled, ofce environment.
Review the following safety precautions to avoid injury and prevent damage to this equipment. Use this product only as
specified.
WARNING: Use a licensed electrician for all
wiring.
WARNING: Failure to disinfect equipment
between patients could expose user/patient
to cross contamination and bio-burden/bio-
contamination.
WARNING: No modification of this
equipment is allowed.
WARNING: This product must be disinfected
before use.
WARNING: To avoid risk of electric shock, this
equipment must be connected only to supply
mains with protective earth.
SAFETY
WARNING: Power cords and their
associated parts cannot be substituted
without increased risk of electric shock
or re. we recommend the use of original
equipment replacement parts only. Power
cords must be installed by qualied
personnel. Make sure all service loops,
strain reliefs, and cord guards are in place
and that line, neutral and ground wires are
secured.
WARNING: Maximum load rating for this chair
is 450 lbs. To avoid personal injury and/or
damage to the chair, do not exceed this limit.
WARNING: To avoid possible injury and/or
damage to the chair, do not apply full body
weight on the headrest, backrest, toeboard or
armrest(s). Doing so may cause the chair to tip.
To avoid instability, do not extend components
on poles (i.e. lights. monitors, units) to the
extreme extended position simultaneously on
the same side of the chair.
WARNING: Use caution when using arm rests
for leverage when exiting the chair, as arms
may move and cause patient to fall or get
injured.
WARNING: Do not operate chair when any
cover is removed. Doing so may result in
injury to the operator.
WARNING: Do not place knees or legs
under chair arm support when chair is being
lowered.
WARNING: To avoid injury, discontinue use of
chair if oil is seen leaking from chair hydraulic
system and have serviced by an authorized
dealer.
WARNING: Use caution when lling the
hydraulic reservoir to avoid overow and
spillage.