Pensa Labs D.I.Wire Pro User manual

Version 19.4.16
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Table Of Contents
INTRODUCTION
HARDWARE SETUP AND SAFETY
BENDING
SETTING UP WIREWARE
PATH MODE
SCRIPT MODE
MATERIAL PROFILE
MAINTAINANCE AND TROUBLESHOOTING
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Introduction
SECTION 1
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THE D.I.WIRE PRO
D.I.WIRE PRO AND ITS COMPONENTS
GETTING TO KNOW THE D.I.WIRE PRO
Introduction
01 INTRODUCTION
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The D.I.Wire Pro
01  INTRODUCTION
The D.I.Wire Pro is our newest desktop
CNC wire bender offering the power,
speed, precision and modularity that
professionals need. Bend any wire
material between 0.027” (0.7mm) and
0.188” (4.8mm), bend strap, and add
a straightener and other accessories to
optimize production.
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Use the D.I.Wire Pro only as instructed in this
manual. Make sure you read all the instructions
and safety precautions before using the machine.
Before Use:
The D.I.Wire PRO is to be used by qualified
personnel only.
This manual contains valuable info about the
operation, care and service of your machine.
We recommend you keep it handy.
Note: The instructions in this manual are not meant
to cover every possible condition and situation
that may occur. Common sense and caution must be
practiced when setting-up, operating
and maintaining any equipment.
The D.I.Wire Pro
01  INTRODUCTION
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AC Wall Adaptor
24 Volts 5A
Used for
all hardware
fasterners
D.I.Wire comes assembled with your specific
Bend Head, Bend Ring and Feed Wheels.
Keep tools and hardware somewhere safe!
BEND HEAD + BEND RING + FEED WHEELS
D.I.WIRE PRO
1/8 HEX KEY
3/32 HEX KEY
5/32 HEX KEY
RAMP
GUIDES
Guides are custom for
each material diameter.
45.01
CALIBRATION PLATE
Used for creating Material Profiles
and part inspection
USB allows D.I.Wire to
communicate with the computer
SMALL
TORQUE WRENCH
SOCKET
WRENCH
LARGE TORQUE WRENCH
CUTTERS For the Feed Wheels
For the Bend Head
D.I.Wire Pro and Its Components
01  INTRODUCTION
THE MACHINE TOOLS AND ACCESSORIES*
*Your set of tools may dier, depending on what you purchased. 7

RAMP Protects feed system
during bending
FEED WHEELS Feed material through
Bend Head
BEND PIN Bends material around
Bend Head.
BEND RING Moves Bend Pin. Custom
made with Bend Pin for
each material and matched
to Feed Wheels and Guides.
BEND HEAD Typically has two mandrels
to form wire.
ACCESSORY
MOUNTS
#10-32 tapped holes for
holding accessories, such as
a wedge
CUT OFF SLOT Hole for inserting cutters
Take a few minutes to get oriented to the D.I.Wire Pro.
TOP VIEW
WIRE GUIDES Hold material in place as it
is bent. Interchangeable to
accommodate specific
material diameters
DETAIL
Getting to know the
D.I. Wire Pro
01  INTRODUCTION
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Hardware Setup And
Safety
SECTION 02
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GETTING SET UP
D.I.WIRE ORIENTATION
SAFETY AND PROTECTION
DO’S AND DON’TS OF THE MACHINE
Hardware Setup And
Safety
02  SETUP AND SAFETY
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