Haulotte HA12PX User manual

Operator manual
12
TO
26
M
ENGINE
-
POWERED
ARTICULATED
LIFTS
24203 3237 0 E 09 07 EN
Operator manual
12 TO 26M ENGINE-POWERED ARTICULATED LIFTS
HA12PX (HA33JRT ) - HA16X -
HA16SPX (HA46SJRT) - HA16PX
(HA46JRT) - HA18SPX (HA51SJRT) -
HA18PX (HA51JRT) - HA20PX
(HA61JRT) - HA260PX (HA80JRT)
EN

2 24203 3237 0 E 09 07 EN
12 to 26m engine-powered articulated lifts

3
CONTENTS
Operator manual
CONTENTS
1 - Operator manual. . . . . . . . . . . . . . . . . . . . . . . . . 7
2 - After Sales Service . . . . . . . . . . . . . . . . . . . . . . . 7
3 - Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
A
SAFETY PRECAUTIONS
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . 9
1.1 - Operator manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2 - Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3 - Label colours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 - Pre-operation instructions. . . . . . . . . . . . . . . . 11
2.1 - General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 - Specific instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3 - Operation instructions . . . . . . . . . . . . . . . . . . . 12
3.1 - Prohibitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2 - Potential risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.1 - Risk of command system disturbance . . . . . . . . . . . . . . . . . . . . 13
3.2.2 - Risk of falling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.3 - Risk of electrocution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.4 - Risk of jerks and overturning . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.5 - Risk of burns and explosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2.6 - Risk of crushing and collision . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
B
INTERVENOR'S RESPONSIBILITY
1 - Owner's (or hirer's) responsibility . . . . . . . . . 19
2 - Employer's responsibility . . . . . . . . . . . . . . . . 19
3 - Trainer's responsibility . . . . . . . . . . . . . . . . . . 19
4 - Operator's responsibility . . . . . . . . . . . . . . . . . 20
5 - Inspection and maintenance . . . . . . . . . . . . . . 21
C
MACHINE LAYOUT
1 - Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2 - Main components . . . . . . . . . . . . . . . . . . . . . . . 25
2.1 - Thermal version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3 - Safety devices. . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.1 - Turntable rotation pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.2 - Sliding mid-rail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.3 - Anchorage point. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4 - Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.1 - Classification plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.1.1 - Red labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.1.2 - Orange labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

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Operator manual
4.1.3 - Yellow labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.1.4 - Other labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.1.5 - Green labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.2 - Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5 - Consoles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.1 - Lower console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.2 - Upper console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
D
OPERATING PRINCIPLE
1 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
2 - Safety devices. . . . . . . . . . . . . . . . . . . . . . . . . . 61
2.1 - Activation of controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
2.2 - Driving speed (minimum) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
2.3 - Movement speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
2.4 - Length and angle sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
2.5 - Controller HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
2.6 - Detection of internal fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
2.7 - Automatic engine cut-out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
2.8 - Load in the platform. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
2.9 - Machine tilt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
2.10 - Radius limitation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
E
DRIVING
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . 67
2 - Checks before use . . . . . . . . . . . . . . . . . . . . . . 67
2.1 - Visual inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
2.1.1 - General mechanical functions . . . . . . . . . . . . . . . . . . . . . . . . . . 67
2.1.2 - Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
2.2 - Functional tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
2.2.1 - Safety features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
2.2.2 - Lower console controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
2.2.3 - Upper console controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
2.3 - Regular checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
2.4 - Repairs and adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
2.5 - Checks when the machine is put back in service . . . . . . . . . . . . . . . . . 72
3 - Usage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
3.1 - Test procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
3.1.1 - Emergency stop push button function . . . . . . . . . . . . . . . . . . . . 73
3.1.2 - Tilt control box function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
3.1.3 - Visual and audio alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
3.1.4 - Weighing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
3.2 - Ground operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
3.2.1 - Machine start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
3.2.2 - Machine shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3.2.3 - Movement control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
3.2.4 - Other controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
3.2.4.1 - Petrol/gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
0.0.0.0.1 - Petrol/gas changeover79
0.0.0.0.2 - Gas/petrol changeover79

5
CONTENTS
Operator manual
3.3 - Operations from the platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
3.3.1 - Machine start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
3.3.1.1 - Start-up in gas version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
3.3.1.2 - Start up in petrol version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
3.3.2 - Machine shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
3.3.3 - Movement control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.3.4 - Other controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
F
SPECIAL PROCEDURE
1 - Emergency lowering . . . . . . . . . . . . . . . . . . . . 87
1.1 - Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
1.2 - Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
2 - Towing service . . . . . . . . . . . . . . . . . . . . . . . . . 88
2.1 - Disconnecting the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
2.2 - Towing service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
2.3 - Reconnect unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
3 - Loading and unloading . . . . . . . . . . . . . . . . . . 91
3.1 - Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
3.2 - Putting in transport position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
3.3 - Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
3.4 - Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
3.5 - Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
4 - Detection of internal fault . . . . . . . . . . . . . . . . 96
4.1 - Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
4.2 - Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
5 - Gas bottle installation . . . . . . . . . . . . . . . . . . . 97
6 - Gas bottle connection . . . . . . . . . . . . . . . . . . . 98
7 - Gas bottle removal . . . . . . . . . . . . . . . . . . . . . . 99
G
TECHNICAL CHARACTERISTICS
1 - Main characteristics . . . . . . . . . . . . . . . . . . . . 101
2 - Overall dimensions . . . . . . . . . . . . . . . . . . . . 109
3 - Working area. . . . . . . . . . . . . . . . . . . . . . . . . . 114
3.1 - Machine HA12PX (HA33JRT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
3.2 - Machine HA16X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
3.3 - Machine HA16PX (HA46JRT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
3.4 - Machine HA18PX (HA51JRT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
3.5 - Machine HA16SPX (HA46SJRT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
3.6 - Machine HA18SPX (HA51SJRT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
3.7 - Machine HA20PX (HA61JRT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
3.8 - Machine HA260PX (HA80JRT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
4 - ANSI standard specificities . . . . . . . . . . . . . 122
4.1 - Overload test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
4.2 - Operational test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
4.3 - Stability test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

6
Operator manual
H
INTERVENTION LOG
1 - Intervention log. . . . . . . . . . . . . . . . . . . . . . . . 129

724203 3237 0 E 09 07 EN
12 to 26m engine-powered articulated lifts
You have just bought a HAULOTTE® telescopic
handler and we would like to thank you for your
trust.
1 - Operator manual
AS indicated on the delivery slip, this manual is one of the documents in the on-board case supplied
upon delivery of your telescopic handler.
In order to guarantee you full satisfaction, you must scrupulously follow the operating instructions
contained in this manual.
We would like to draw your attention in particular to 2 essential points :
• Compliance with the safety precautions (machine, operation, environment)
• Use within the equipment performance limits.
2 - After Sales Service
Our HAULOTTE Services® After Sales Service is completely at your disposal during and beyond the
warranty period to provide the service you require.
• Contact our After Sales Service, specifying the exact machine type and its serial number.
• When ordering any consumables or spare parts, please use this manual and the Haulotte Essential
catalogue to receive original spare parts, the only guarantee of interchangeability and perfect
operation.
• In the event of malfunctions or incidents involving a HAULOTTE® machine, contact HAULOTTE
Services® immediately even if no material or bodily damage is observed and we will intervene as
soon as possible.

8 24203 3237 0 E 09 07 EN
12 to 26m engine-powered articulated lifts
3 - Conformity
We remind you that HAULOTTE® machines comply with the provisions of the directives currently
applicable to this type of machine.
Any modification without having obtained written authorization from HAULOTTE®, renders this
conformity null.
HAULOTTE® cannot be held liable for the technical specifications contained in this manual.
HAULOTTE® reserves the right to make improvements or modifications to the machine without
modifying this manual.

A
B
C
D
E
F
G
H
I
924203 3237 0 E 09 07 EN
12 to 26m engine-powered articulated lifts
A - Safety precautions
Safety precautions
1 - Recommendations
1.1 - OPERATOR MANUAL
The operator manual is intended for HAULOTTE® machine operators.
1.2 - SYMBOLS USED
Symbols are used to alert the operator of the safety precautions or to highlight practical
information.
Symbol meanings
The operator manual does not replace the basic training required for all worksite equipment operators.
This manual contains the operator instructions provided by HAULOTTE® for using the machines
efficiently and safely.
The operator manual must be kept in the cab in its storage case. This manual must be made available to
each operator and kept in good condition.
Additional copies can be ordered from HAULOTTE Services®.
Symbol Meaning
Danger : Risk of injury or death (work safety)
Caution : Risk of material damage (work quality)
Prohibition relating to work safety and quality
Reminder : No identified risk but a reminder of common sense, good
practice or pre-action prerequisites
Cross-reference to another part of the manual (see section or sheet)
Cross-reference to another manual (see manual)
Cross-reference to repairs (contact HAULOTTE Services®)
N.B. : Additional technical information

10 24203 3237 0 E 09 07 EN
12 to 26m engine-powered articulated lifts
A - Safety precautions
1.3 - LABEL COLOURS
The potential dangers and specific regulations are indicated on the machine by labels and
identification plates.
Familiarize yourself with the labels and their respective color codes.
Label color code-CE - AS
Label color code-ANSI - CSA
The labels must be kept in good condition. Additional labels can be obtained from HAULOTTE Services®.
Labels Color Meaning
Red Potentially fatal danger
Orange Risk of serious injury
Yellow Risk of material damage and/or minor injury
Other Additional technical information
Labels Color Meaning
Red Potentially fatal danger
Orange Risk of serious injury
Yellow Risk of material damage and/or minor injury
Other Additional technical information
Green CSA maintenance operation or information