Pentair Hydromatic S3R Manual

(S3RX Only)
NOTE! To the installer: Please make sure you provide this manual to the owner of the equipment or to the responsible
party who maintains the system.
(*Hazardous Location
Motor End)
INSTALLATION AND SERVICE MANUAL
SUBMERSIBLE
SOLIDS HANDLING
PUMP
ENGLISH: PAGES 2-12
Installation and Service Manual
For use with product built with Marathon®
motor.
NOTE! To the installer: Please make sure you provide
this manual to the owner of the equipment or to the
responsible party who maintains the system.
Item # E-03-554 | Part # 5625-554-1 | © 2018 Pentair plc | 09/05/18
Models
S3R(X*)
*Used in Hazardous Locations Class I,
Division 1, Groups C and D
HYDROMATIC

2
Safety Warnings
Before Installation:
This manual contains important
information for the safe use of
this product. Read this manual
completely and follow the
instructions carefully. Reasonable
care and safe methods relating to
the installation and operation of
this product should be practiced.
Check local codes and requirements
beforeinstallation.
DANGER: Risk of Electrical Shock
or Electrocution. May result in
serious injury or death or fire
hazard. Installer must disconnect
all electrical sources prior to
installation, handling or servicing.
Only qualified personnel may install
this system. NFPA 70/National
Electric Code (NEC) or local codes
must be followed. System must be
properly grounded according to
NEC. Do not lift pump by powercord.
DANGER: Biohazard Risk. Once
wastewater source has been
connected to system, biohazard risk
exists. Installer(s) and/or service
personnel must use proper personal
protective equipment and follow
handling procedures per OSHA
29 CFR 1910.1030 when handling
equipment after wastewater source
has been connected tosystem.
DANGER: Risk of Asphyxiation.
Installer(s) and/or service personnel
must use proper personal protective
equipment and follow OSHA 29
CFR 1910.146 or OSHA 29 CFR 1926.
Pump may be installed in a location
classified as a confinedspace.
DANGER: Risk of Fire or Explosion.
Do not smoke or use open flames in
or around thissystem.
DANGER: Cutting Risk. Risk of
serious cutting or amputation exists.
Disconnect all power sources prior
to servicing pump. Pump may start
withoutwarning.
Do not modify the cord and plug.
When using the cord and plug, plug
into a grounded outlet only. When
wiring to a system control, connect
the pump ground lead to the
systemground.
Do not run the pump dry. Dry running
can overheat the pump (causing
burns to anyone handling it) and will
void thewarranty.
The pump normally runs hot. To
avoid burns, allow it to cool for 30
minutes after shutdown before
handlingit.
Submersible sump pumps are not
approved for use in swimming pools,
recreational water installations,
decorative fountains or any
installation where human contact
with the pumped fluid is common.
Pump is designed to be installed
in a sump or wet location where
drainagecollects.
CALIFORNIA PROPOSITION 65
WARNING:
This product and
related accessories contain
chemicals known to the State of
California to cause cancer, birth
defects or other reproductiveharm.
General Information
Unpacking Pump:
Remove pump from carton. When
unpacking unit, check for concealed
damage. Claims for damage must be
made at the receiving end through
the delivery carrier. Damage cannot
be processed from thefactory.
WARNING: Before handling these
pumps and controls, always
disconnect the power first. Do not
smoke or use sparkable electrical
devices or flames in a septic
(gaseous) or possible septicsump.
Pumps Not Operating or
inStorage:
Pumps with carbon ceramic seals
must have impellers manually
rotated (6 revolutions) after setting
nonoperational for 3 months or
longer and prior to electrical
start-up.
Pumps with tungsten carbide seals
must have impellers manually
rotated (6 revolutions) after setting
non-operational for 3 weeks or
longer and prior to electrical
start-up.
Seal Failure:
An electrode is installed in the seal
chamber so if any water enters the
chamber through the first seal the
electrode will be energized and a
signal will be transmitted to the sen-
sing unit at ground surface causing
a red light to turn on. The electrode
probe is installed in all units but the
sensing unit is supplied at extra cost
and must beordered.
In operation the seal failure unit
indicates only that there is some
water in the seal chamber. The
pump will continue to operate
without damage, but the seal should
be checked immediately after failure
isindicated.
The sensing unit is recommended
on all installations.
All hazardous location submersible
pumps have two factory installed
moisture detectors (seal failure
probes). They are in a normally open
series circuit, in the seal chamber.
Under normal operating conditions,
the circuit remains open. If the
lower seal leaks and moisture enters
this chamber, the moisture would
settle to the bottom of the chamber
and will complete the circuit
between the mois turedetectors.
This circuit must be connected to
a sensing unit and signaling device.
This is supplied in a Hydromatic
®
built controlpanel.
NOTE: Failure to install such a
device negates all war ran ties by
Hydromatic.

Pump:
The S3R submersible pump is sup-
plied for 1 and 3 phase and for 200,
230, 460 or 575 volts. Power cable
is supplied with the green wire for
ground. Be sure the green wire is
connected to a good ground such as
water pipe or groundstake.
The S3RX submersible pump is
supplied for 1 and 3 phase and for
200, 230, 460 or 575 volts. Pump is
supplied with 35 feet of power cord
and/or 35 feet of auxiliary control
cord. Longer cable lengths can be
furnished but must be specified at
time of order. Power cable is 4 wire
with the green wire for ground. Be
sure the green wire is connected to a
good ground such as water pipe or
a ground stake. The auxiliary cable
for seal failure and heat sensors is
also 4 wire colorcoded.
Heat Sensors:
All motors have heat sensor units
embedded in the motor winding to
detect excessive heat. The heat
sensors are set to trip at 120°C. The
sensors automatically reset when
motor cools to safe temperature.
The sensors are connected in
series with the motor starter coil
so that the starter is tripped if heat
sensor opens. The motor starter is
equipped with overload heaters so
all normal overloads are protected by
thestarter.
IMPORTANT: If Hydromatic electrical
starting equipment is not supplied,
the heat sensor circuit must be
connected in series with the starter
coil or warranty isvoid.
Sump Level Control:
Sump level is controlled by
Hydromatic switch controls. The
float is held in position in the sump
by a weight attached to the power
cord above the float. The cord
supports the float and is adjusted for
height from thesurface.
Duplex systems use three controls:
one set at turn-off, one set at
3
turn-on for one pump, and one
set for turn-on for two pumps.
Pumps alternate operation on each
successivecycle.
Two pumps operate together only
if sump level rises to the third or
override control. The override
control also brings on the second
pump in case of failure of the first
pump. Extra floats with appropriate
controls can be supplied for alarm
functions. Triplex systems use four
controls: one set at turn-off, one set
at turn-on for one pump, one set at
turn-on for two pumps, and one set
at turn-on for three pumps. Pumps
alternate each successivecycle.
Three pumps operate together only
if sump level rises to the fourth
control (second override). This
control also brings on the third pump
in case of failure of either or both of
the first twopumps.
Installing Sump Level Control
FloatControls:
In either simplex, duplex or triplex
systems the lower or turn-off control
is to be set to maintain a minimum
level in the sump. This level shall
be no more than 31⁄4" from the top
of the motor housing down to the
surface of thesewage.
The second or turn-on control is set
above the lower turn-off control.
The exact distance between the
two floats must be a compromise
between a frequent pumping cycle
(10 starts per hour max.) to control
septicity, solids and a slower cycle
for energy economy. This distance
should be determined by the
engineer or consulting engineer,
depending on the conditions of
theapplication.
For installation of Hydromatic
supplied level controls, refer to
your system’s installation and
servicemanual.
Alarm Controls:
The alarm level is usually set above
the override level so the alarm will
signal only if the override level is
exceeded. However, some engineers
prefer to have the alarm level set
below the override level as it is
possible for one pump to fail and
the other pump to operate on the
override level with the sump level
never reaching the alarm level. This
is particularly true in cases of low
inflowcapacity.
Electrical Control Panel:
It is recommended that the
Hydromatic control panel be used
with all pumps as proper starter
heaters and connections for heat
sensor wires arefur nished.
IMPORTANT: If Hydromatic®
electrical controls are not used and
the motor fails because of improper
components or if the heat sensors
are not properly connected the
warranty isvoid.
Hydromatic electrical equipment is
installed in a weatherproof NEMA 3R
enclosure. The electrical equipment
includes a main circuit breaker for
each pump, a magnetic starter with
overload protection for each pump,
an H-O-A switch and run light for
each pump, an electric alternator
and a transformer to provide ap-
propriate control for control circuit
andalarms.
Overload Heaters:
Starters with 3 leg overload
protection must be supplied if the
Hydromatic electrical panel is not
used. The heaters must be sized
in accordance with the nameplate
amps on the motor. The amp draw
on these submersible motors is
slightly higher than a corresponding
horsepower surface motor, so
heaters must be sized by the
nameplaterating.
IMPORTANT: Make certain the heat
sensor wires are connected in series
with the starter coil circuit if other
than Hydromatic starters areused.

4
Pump Installations
Installing Pump in Sump:
Before installing pump in sump, lay
it on side and turn impeller manually.
Impeller may be slightly stuck due to
factory test water, so if stuck, then
it must be broken loose with small
bar or screwdriver in edge of vanes.
The impeller should turnfreely.
Clean all trash and sticks from sump
and connect pump topiping.
A check valve must be installed on
each pump. A gate or plug valve in
each pump discharge line is also
recommended. This valve should
be installed on the discharge side
of the check valve so the line
pressure can be cut off if necessary
to service the check valve. Single
pump systems are sometimes
installed without a check valve
where it is desirable to self-drain the
discharge line to prevent freezing.
This can be done only with short
discharge lines. Otherwise water will
return to the sump and cause short
cycling of thepump.
NEMA 4 Junction Box (Optional):
A NEMA 4 junction box should be
used to make power and control
connections if electrical control
panel is to be set remote from the
pump sump. The Hydromatic NEMA
4 junction box is provided with
compression connectors for sealing
all wires. No sealing compound is
need ed to make con nec tionswa ter
proof.
Wiring diagrams are provided with
panel for making connections. An
extra set of diagrams is included
so that one set can be used in the
sump when making connections.
The size wire to use from panel to
sump depends on motor size and
distance infeet.
Be sure each wire is checked so
that a wrong connection will not be
made. An ohmmeter or Megger can
be used to check wirecontinuity.
Installing Switch Controls:
The controls are supported by a
mounting bracket that is attached
to sump wall, cover or to the NEMA 4
junctionbox.
Cord snubbers are used to hold the
cord in place. Control level can be
changed at any time by loosening
the snubber and readjusting
cordlength.
In either a simplex or duplex system,
the lower or turn-off control is set
just above the top of volute, so that
the volute will always be submerged
during the pumping cycle. The
second, or turn-on control, is set
about 24 inches above the lower
turnoffcon trol.
More distance between turn-on and
turn-off controls can be used, but
sewage may become septic, and
excessive solids may collect for the
pump to handle. A frequent pumping
cycle is recommended for best
operation.
If an alarm system is used, this
control is usually set about 6 inches
above the overridecontrol.
Some engineers, as described
previously, prefer to have the
alarm control set below the
overridecontrol.
Making Electrical
Connections:
All electrical wiring must be in ac-
cordance with local codes, and only
competent electricians should make
the installations. Complete wiring
diagrams are glued to the inside
cover of the panel, and an additional
set of prints is included for use in
making the installation. All wires
should be checked for grounds
with an ohmmeter or Megger after
the connections are made. This is
important, as one grounded wire
can cause considerabletrou ble.
IMPORTANT: If equipment is not
properly wired and protected as
recommended, the warranty isvoid.
Caution: The 230 volt 3 phase pump
has a dual marked nameplate.
Voltage may be rewired by the
manufacturer or a Class I Div 1
equipment qualified electrician.
Once the voltage is changed, the
factory cord tag indicating 230 volt
3 phase must be removed.
For record keeping purposes,
we suggest the pump be marked
externally with the new voltage and
qualified personnel that performed
the change. Pumps shipped from
the factory as 460 volt 3 phase
cannot be rewired to any other
voltage.
To Re-wire the pump from
230V to 460V 3 phase:
Only a 230V pump from the factory
is considered dual voltage, a cord
label clearly states the factory
wound voltage.
Remove bolts securing cord
assembly then raise the cord cap
assembly enough to slip a prying
instrument on opposite sides
between the cord cap casting and
the junction box. Take care to not
damage the o-ring or the machined
surfaces of the castings. Doing so
could void FM agency certifications.
While prying evenly on both sides;
separate the cord cap casting from
the motor housing, the assembly
is airtight and will have a vacuum
effect when disassembling. Once
separated, the cord cap can be
inverted and rotated to the outside
of the pump assembly, and a bolt
can be re-used to secure the upside
down cord cap to the motor housing
for ease of rewiring.
Refer to the wiring diagram within
this manual for wiring details.
Once all electrical connections
are finished and secure (a crimped
electrical connector is best to
prevent issues due to vibration if

5
required), the cord cap should be re-
attached reversing the steps above.
Ensure the o-ring is in place and
perform a hi-pot test for safety once
everything is complete.
Heat Sensors and Seal Failure
Connections:
Be sure heat sensor wires are
connected in series with the starter
coil. Connections are provided on
the terminalstrip.
If seal failure unit is used, connect
as shown with seal failure system. If
seal failure unit is not used, the two
seal failure wires are leftopen.
Do not connect power to these lines
atanytime.
Pump Operations
Starting System:
1. Turn H-O-A switch to Off
position and then turn on
main circuitbreakers.
2. Open all discharge valves and
allow water to rise insump.
3. Turn H-O-A switch to Hand
position on one pump and
notice operation. If pump is
noisy and vibrates, rotation
is wrong. To change rotation,
interchange any two line
leads to motor 3ø only. Do not
interchange main incoming
lines. If duplex system,
check second pump in the
samemanner.
4. Now set both H-O-A switches
to Auto position and allow
water to rise in sump until one
pump starts. Allow pump to
operate until level drops to
turnoffpoint.
5. Allow sump level to rise to
start other pump. Notice run
lights on panel. Pumps should
alternate on each successive
cycle ofop er a tion.
6. Turn both H-O-A switches
to Off position and allow
sump to fill to the override
controllevel.
7. Turn both switches to Auto
position and both pumps
should start and operate
together until level drops to
turnoffpoint.
8. Repeat this operation cycle
several times before leaving
thejob.
9. Check voltage when pumps
are operating and check the
amp draw of each pump.
Check amps on each wire,
as sometimes a high leg
will exist. One leg can be
somewhat higher (5 to 10%)
without causing trouble.
For excessive amp draw on
one leg, the power company
should becon sult ed.
Phase Converters:
Phase converters are generally
not recommended, but in cases
where only single phase current
is available, phase converters can
be used. Be sure to size the phase
converter large enough for the
amp draw specified on the motor
nameplate, not necessarily by motor
horsepower. The warranty on all
three phase submersible motors is
void if operated with single phase
power through a phase converter,
and 3 leg ambient compensated
extra quick trip overload protectors
are notused.
Pump Maintenance
Lubrication or other maintenance
is not required, as the motors are
oilfilled.
If a seal failure unit is used, no atten-
tion is necessary as long as the seal
shows satisfactoryoperation.
If seal failure is not used, the pump
should be lifted once every two years
and the oil drained from the seal
chamber to check forwater.
Lightning:
In some areas where considerable
lightning occurs, it is recommended
that a lightning arrestor be installed
at the control panel. Lightning
arrestors are good insurance against
damage to an expensivemotor.
Field Service on Motor:
All submersible motors out of
warranty can be serviced in the
field by any reliable motor service
shop. Any pump (in warranty) must
be returned to the factory for
service or repaired at an authorized
Hydromatic
®
service center. Charges
will not be allowed if (in warranty)
pump is not taken to an authorized
Hydromatic servicecenter.
When field service is performed on a
pump, these instructions should be
carefullyfollowed.
Field Service on Hydromatic
®
Hazardous Location Pumps:
If a Hydromatic hazardous location
pump is used in a hazardous
location, or if the pump is still in war-
ranty, the pump must be returned to
the factory for service or repaired
DUAL VOLTAGE
3 PHASE MOTOR WIRING
230V 3ø 460V 3ø
GREEN GREEN
R
(L3)
W
(L2)
BL
(L1)
R
(L3)
W
(L2)
BL
(L1)
12 3
78 9
45 6
12 3
78 9
45 6
HEAT SENSORS AND SEAL FAILURE CONNECTIONS
FOR ANY VOLTAGE MOTOR
ELECTRODE
HEAT SENSORS
IN MOTOR
WINDINGS
WHITEBLACK
HEAT SENSORS SEAL FAILURE
RED DARK
GREEN
WARNING
BLACK
COIL
ON-OFF
SWITCH
L1 THERMOSTATS
IN SERIES
WHITE
L2
TWO WIRE CONTROL OFFERING AUTOMATIC RESET
THERMOSTATS
IN SERIES
WHITE
L2
BLACK
THREE WIRE CONTROL OFFERING AUTOMATIC RESET
L1
COIL OL OLSTART
IN CERTAIN APPLICATIONS THE NEC MAY REQUIRE THREE OVERLOAD RELAYS
WARRANTY IS VOID IF HEAT SENSORS ARE NOT
CONNECTED AS SHOWN (IN SERIES WITH CONTACTOR OIL)

6
at an authorized Hydromatic service
center. Charges will not be allowed
if (in warranty) pump is not taken to
an authorized Hydromatic service
center. This will ensure the integrity
of the hazardous location rating
of the pump and comply with our
warrantyre quire ments.
Disconnecting Pump Cords:
If a Hydromatic hazardous location
pump is to be removed from its
location, the pump cords may be
disconnected at control panel (on
sump mounted control panels) and
cord as sem bly taken withpump.
CAUTION: If cord openings from
sump to control panel are open, gas-
es from sump could enter panel and
an explosive condition couldex ist.
CAUTION: Do not reconnect
power to a cord and cap assembly
while removing from thepump.
Replacing Stator:
1. If stator only is damaged
it may not be necessary to
completely dismantle pump
as stator and housing can
be lifted from pump without
disturbing seals orbear ings.
2. Drain all oil from upper
housing, remove from upper
housing, remove drain plug in
bottom of stator housing and
remove plug in top of housing
to allow air toen ter.
3. After chamber is drained,
remove hold-down bolts and
lift off. Use care in lifting as
the seal failure connecting
wire must be disconnected
before housing is complete-
lyremoved.
4. Set assembly on bench
and remove connection
box. When box is lifted off,
connection wires to motor
will be exposed. These wires
may be burned, but each wire
is tagged with a metal marker
giving wire number. Cut
thewires.
If the leads to the connection
box are burned, a complete
new connection box with
new wire must be used.
The wires are potted in with
sealing compound and a new
unit must be obtained from
thefactory.
5. The stator is held in the
housing with a bolted-in
clampring.
6. After ring is removed, turn
housing upright and bump on
hardwood blocks. This should
jar the stator loose and allow
it to dropout.
7. Thoroughly clean housing
before replacing new
stator. Replace stator and
make all wire connections
to connection box before
replacing housing on pump.
This is important as leads
must be tucked behind the
windings by using hands up
through rotorcore.
PROBE TEST RESISTOR
ON HAZARDOUS LOCATION ONLY
–
PROBE TEST RESISTOR
ON HAZARDOUS LOCATION ONLY
–
––
PROBE TEST RESISTOR
ON HAZARDOUS LOCATION ONLY
PROBE TEST RESISTOR
ON HAZARDOUS LOCATION ONLY
GREEN/YELLOW
WHITE/BLUE
BLACK
RED
WHITE/BLUE
BLACK
RED
GREEN
GREEN
RED RED
WHITE/BLUE
BLACK
RED
WHITE/BLUE
BLACK
RED
BLUE/WHITE
RED RED
BLACK
GREEN
RED
ORANGE/PINK
BLUE/WHITE
BLACK
RED RED
GREEN
GREEN
GREEN/YELLOW
BLUE/WHITE
RED RED
BLACK
GREEN
RED
ORANGE/PINK
BLUE/WHITE
BLACK
GREEN/YELLOW
BLUE/WHITE
RED RED
BLACK
GREEN
RED
ORANGE/PINK
BLUE/WHITE
BLACK
GREEN
GREEN
RED RED
WHITE/BLUE
BLACK
RED
GREEN
GREEN
GREEN/YELLOW
BLUE/WHITE
RED RED
BLACK
GREEN
RED
ORANGE/PINK
BLUE/WHITE
BLACK
RED RED

7
IMPORTANT: Use only compres-
sion type insulated connectors on
thewires.
Do not tape leads as oil will deterio-
rate the tape and cause damage to
stator andbear ings.
8. Check top bearing. If clean
and does not turn rough,
bearings can be reused
and it is not necessary
to completely dismantle
pump to change bearings.
If bearings are damaged
with dirt or heat, they
must be replaced. See
additional instructions on
replacing seals and bearings.
Remember to reinstall the
upper bearing loadspring.
9. Replace stator housing onto
seal chamber and bolt in
place. Be sure seal failure
wire is connected before
hous ing isassembled.
Be sure O-ring seal has been
replaced. If O-ring is nicked
or cut replace with new ones.
This applies to all O-rings
used inas sem bly.
10. After all leads are
reconnected in the
connection box make a high
voltage ground test on each
wire. The only wire that
should show ground is the
green power lead and the
ground lead in the auxiliary
controlcable.
11. For safety, complete pump
should be air checked under
water for leaks. Lay pump
on side for this oil filling with
oil fill hole upright. Do not
completely fill; leave oil about
1 inch below plug hole. Use
only Hydromatic
®
submersible
oil in this chamber or high
grade transformer oil.
Replace plug; use Permatex
on threads. Install air valve
in top plug opening of motor
housing and charge housing
with about 10 psi of air. Be
sure air is dry. Do not use
air line where water may be
trapped in the line. Submerge
complete unit under water
and check forleaks.
12. Refill the motor chamber
with oil. Use highgrade
transformer oil orHydromatic
special submersible oil. Fill
chamber until oil covers top
of windings. Leave air space
in top for expansion. Use
Permatex on plugthreads.
Replacing Seals and Bearings:
1. Drain all oil from motor
chamber and seal chamber
asdescribed.
2. Remove motor housing
asde scribed.
3. Remove bolts that hold seal
chamber to pump housing.
Use back-off screws to
break loose. With hardwood
block, tape end of impeller to
loosen from shaft. When free,
remove impeller fromshaft.
4. Lift rotating assembly
(rotor, shaft and impeller)
from pump case and place
horizontally onbench.
Impeller removal
5. Hold motor and remove bolt
and washer from impeller end
of shaft. Impeller is threaded
to the shaft, so tap face
of impeller with hardwood
block to free threads.
Holding rotor, turn impeller
counterclockwise as thread
isrighthand.
IMPORTANT: The impeller is
designed to be self-tightening when
running so impeller may be difficult
to break loose. If this is the case,
use plastic or rubber hammer on im-
pel ler tip to free. Removeimpeller.
6. Remove lower seal spring and
pry out seal with screwdriver.
7. To remove seal housing, take
out socket head bolts and
using bolts in back of holes,
pry plates loose. This will
force out lower seal if not
alreadyremoved.
8. Remove snap ring that
holds upper seal. Pull seal
if it is free. If not free, it can
be forced off when shaft
isremoved.
9. Remove 4 bolts that hold
bearing housing in place. Set
assembly in upright position
and bump end of shaft on
hardwood block. This will
push the bearing from the
housing and will force upper
seal fromshaft.
10. Use bearing puller to remove
bearings. Replace with new
bearings. Press only on
inner face of bearing when
replacing. Pressing on outer
face can damage the bearing.
IMPORTANT: Do not use any of
the old seal parts. Replace with all
newseals.
11. Thoroughly clean all castings
before replacing seals. One
grain of dirt between the seal
faces can causefailure.
12. Examine all O-rings for nicks
beforeusing.
13. Use Locktite® on socket head
locking screw in end ofshaft.

8
Pump
Troubleshooting
Below is a list of common problems
and the probablecauses:
Pump will not start:
1. No power to the motor.
Check for blown fuse or open
circuitbreak er.
2. Selector switch may be in the
Offposition.
3. Control circuit transformer
fuse may beblown.
4. Overload heater on starter
may be tripped. Push toreset.
Pump will not start and overload
heaters trip:
1. Turn off power and check
motor leads with Megger or
ohmmeter for possibleground.
2. Check resistance of motor
windings. All 3 phases should
show the samereading.
3. If no grounds exist and the
motor windings check OK,
remove pump from sump
and check for clogged or
blockedimpeller.
Pump operates with selector
switch in Hand position but will
not operate in Auto position:
1. This indicates trouble in
the float level control or the
alternatorrelay.
2. Check the control panel.
Pump runs but will not shut off:
1. Pump may be air locked. Turn
pump off and let set for several
minutes, thenrestart.
2. Lower float control may be
hung-up in the closed position.
Check in sump to be sure con-
trol isfree.
3. Selector switch may be in the
Handposition.
Pump does not deliver proper
capacity:
1. Discharge gate valve may
be partially closed or
partiallyclogged.
2. Check valve may be partially
clogged. Raise level up and
down toclear.
3. Pump may be running in wrong
direction. Low speed pumps
can operate in reverse di-
rection without much noise
orvibration.
4. Discharge head may be
too high. Check total head
with gauge when pump is
operating. Total head is
discharge gauge pressure
converted to feet plus vertical
height from water level in
sump to center line of pressure
gauge in discharge line. Gauge
should be installed on pump
side of all valves. Multiply
gauge pressure in pounds by
2.31 to get head infeet.
5. If pump has been in service for
some time and capacity falls
off, remove pump and check
for wear or cloggedimpeller.
Motor stops and then restarts
after short period but overload
heaters in starter do nottrip:
1. This indicates heat sensors in
the motor are tripping due to
excessive heat. Impeller may
be partially clogged giving a
sustained overload but not
high enough to trip overload
heat erswitch.
2. Motor may be operating out
of liquid due to a failed level
control. All Hydromatic
®
S3R submersible motors
can operate for extended
periods out of water without
burning up the winding, but
the heat sensors give motor
prolonged life by controlling
windingtemperature.
3. Pump may be operating on a
short cycle due to sump being
too small or from water
returning to sump due to a
leaking checkvalve.

9
Wiring Diagrams

10
28
27
22
19
17
16
13
12
10
9
3
23
11
14
15
18
24
16 7 5 4 1
8
2
21
6
25
26
20
20
Notes: S— Parts in Seal Kit C — Parts in Carbide Seal Kit
Amount of oil required will vary depending on stator size,
fill to above motor windings.
S3R Parts List For use with product built with Marathon®motor.
Ref.
No.
Part
No.
Part
Description Qty.
1 008530001 Wire Connector (230V 3fOnly) 2
005570001 Wire Connector (460/3/60) 6
005570001 Wire Connector (200/230/1/60 & 200/575/3/60) 3
2 152740355 35' Cord Assembly 14-4 1
152740345 35' Cord Assembly 12-4 1
152740305 35' Cord Assembly 10-4 1
152740315 35' Cord Assembly 8-4 SOOW 1
152740325 35' Cord Assembly 8-4 W 1
3 000730011 Wire Connector (Dual Cord) 3
4 054300025 Connection Box (200/230/1/60, 575/3/60 & 200/3/60) 1
054300055 Connection Box Assy. 230/460/3/60 1
5 000650211 Upper Bearing 1
6 007360021 Spacer Ring (200/230/1/60 1 hp) 1
007360011 Spacer Ring (200/230/460 & 575/3/60 2 hp) &
(200/230/1/60 3 hp)
1
7 000640031 Load Spring 1
8 008340101 O-ring SC 1
9 008340081 O-ring SC 1
10 12672A001 Wire Connector 1f575/3/60 & 200/3/60 6
12672A001 Wire Connector 230/460/3/60 12
11 002990021 Stator Retaining Ring 1
12 002940012 Motor Housing 1 hp 3fOnly 1
002940022 Motor Housing All Other hp & f1
13 060000141 Seal Failure Wire Assy. 1
14 079900002 Seal Housing 1
15 071450002 Bearing Housing 1
16 007400145 Rotor & Shaft Assy. 2 hp 230/1/60 1
077730135 Rotor & Shaft Assy. 2 hp 208/230/460/575/3/60 1
013290145 Rotor & Shaft Assy. 3 & 5 hp 230/1/60 1
013290145 Rotor & Shaft Assy. 3 & 5 hp 208/230/460/575/3/60 1
17 24407C217 Stator 2 hp 230/460/3/60 1750 RPM 1
24407C216 Stator 2 hp 200/3/60 1750 RPM 1
24407C215 Stator 2 hp 230/1/60 1750 RPM 1
24407C218 Stator 2 hp 575/3/60 1750 RPM 1
24407C200 Stator 3 hp 230/1/60 1750 RPM 1
24407C201 Stator 3 hp 200/3/60 1750 RPM 1
24407C202 Stator 3 hp 230/460/3/60 1750 RPM 1
24407C203 Stator 3 hp 575/3/60 1750 RPM 1
24407C204 Stator 5 hp 230/1/60 1750 RPM 1
24407C205 Stator 5 hp 200/3/60 1750 RPM 1
24407C206 Stator 5 hp 230/460/3/60 1750 RPM 1
24407C207 Stator 5 hp 575/3/60 1750 RPM 1
24407C209 Stator 7-1/2 hp 200/230/460/3/60 1750 RPM 1
24407C210 Stator 7-1/2 hp 575/3/60 1750 RPM 1
Ref.
No.
Part
No.
Part
Description Qty.
18 001500231 O-ring SC 1
19 054540011 Spring Pin 1
20 049160001 Seal (Ceramic) Std. SC 2
049160011 Seal (Carbide) Opt. C 1
21 084220011 Impeller Washer 1
22 001500571 O-ring SC 1
23 070813002 Impeller 7" Dia. 1
070813012 Impeller 5.625" Dia. 1
070813022 Impeller 5.25" Dia. 1
24 277060020 Volute Case 1
25 001500291 O-ring SC 1
26 009750121 Snap Ring 1
27 084720015 Seal Failure Assy. 1
28 000650181 Lower Bearing 1
517000167 Seal Kit
517003167 Carbide Seal Kit

11
Notes: S — Parts in Seal Kit C — Parts in Carbide Seal Kit
Amount of oil required varies depending on stator size, fill to above motor windings.
S3RX Parts List For use with product built with Marathon®motor.
Ref.
No.
Part
No.
Part
Description Qty.
1 152730355 35' Cord Assembly 14-4 1
152730345 35' Cord Assembly 12-4 1
152730305 35' Cord Assembly 10-4 1
152730315 35' Cord Assembly 8-4 SOOW 1
152730335 35' Cord Assembly 8-4 W 1
2 005570001 Connector 200/230/1/60 & 200/575/3/60 (3/4–5 HP) 3
008530001 Connector 230/460/3/60 (1-1/2–5 HP) 4
024940001 Connector 200/230/460/575/3/60 (7-1/2 HP) 4
3 008340081 O-ring SC 1
4 108980001 Connector 4
5 108990001 Connector 9
6 054540011 Roll Pin 1
7 002990021 Stator Holding Ring 1
8 08565A027 Lower Bearing 1
9 001500201 O-ring SC 1
10 109000015 Resistor Assy 1
11 109010001 Terminal Seal Failure 2
12 001190161 Pipe Plug 2
13 05876A106 O-ring SC 1
14 19103A043 Bolt 4
15 001500231 O-ring SC 1
16 107530002 Seal Plate 1
17 070813002 Impeller 7" dia. 1
070813012 Impeller 5.625" dia. 1
070813022 Impeller 5.25" dia. 1
18 084220011 Washer 1
19 005560031 Capcrew SST 1
20 049160001 Lower Seal (ceramic) std. S 1
049160011 Lower Seal (carbide) opt. C 1
21 27706D020 Volute 1750 1
27705D020 Volute 3450 1
22 005170071 Capscrew SST 3
23 009750031 Retainer Ring 1
24 107430002 Bearing Housing 1
25 009200011 Upper Seal SC 1
26 005680071 Capscrew 4
27 005170081 Capscrew 4
28 24407C215 Stator 2 HP 230/1/60 1750 1
24407C217 Stator 2 HP 230/460/3/60 1750 1
24407C216 Stator 2 HP 200/3/60 1750 1
24407C218 Stator 2 HP 575/3/60 1750 1
24407C200 Stator 3 HP 230/1/60 1750 1
24407C202 Stator 3 HP 230/460/3/60 1750 1
24407C201 Stator 3 HP 200/3/60 1750 1
24407C203 Stator 3 HP 575/3/60 1750 1
24407C204 Stator 5 HP 230/1/60 1750 1
24407C206 Stator 5 HP 230/460/3/60 1750 1
24407C205 Stator 5 HP 200/3/60 1750 1
24407C207 Stator 5 HP 575/3/60 1750 1
Ref.
No.
Part
No.
Part
Description Qty.
29 007400175 Rotor & Shaft 2 HP 1 ph. 1750 1
077730145 Rotor & Shaft 2 HP 3ph. 1750
013290175 Rotor & Shaft 3 HP 1 ph. 1750 1
013290175 Rotor & Shaft 3–5 HP 3 ph. 1750 1
30 107650022 Housing (all others) 1
31 007360011 Spacer 3/4–11/2 HP 3 ph. 1150, 1
32 000650211 Upper Bearing 1
33 000640031 Load Spring 1
34 010320021 Nut 2
35 21929A002 Bolt 2
36 108950005 Conn. Box 230/460/3/60 1
108950015 Conn. Box 200/230/1/60, 200/575/3/60 1
37 008340131 ORing SC 1
38 19100A029 Capscrew 2
39 19101A017 Capscrew 2
40 045800011 Drivescrew 6
41 009950081 Washer 4
517000577 Seal Kit
517003577 Carbide Seal Kit
42 109020001 Wire – Safety 1
33
37
32
31
29
28
27
26
24
25
23
14
21
30
41
22
34 40
36 35
1
2
3
4
5
6
7
8
9
10
12
11
42
13
15
16
18 19 17 20
38
39

Warranty Rev. 12/13
STANDARD LIMITED WARRANTY
Pentair Hydromatic® warrants its products against defects in material and workmanship for a period of 12 months
from the date of shipment from Pentair Hydromatic or 18 months from the manufacturing date, whichever
occurs first – provided that such products are used in compliance with the requirements of the Pentair Hydromatic
catalog and technical manuals for use in pumping raw sewage, municipal wastewater or similar, abrasive-free,
noncorrosive liquids.
During the warranty period and subject to the conditions set forth, Pentair Hydromatic, at its discretion, will repair
or replace to the original user, the parts that prove defective in materials and workmanship. Pentair Hydromatic
reserves the right to change or improve its products or any portions thereof without being obligated to provide such
a change or improvement for prior sold and/or shipped units.
Start-up reports and electrical schematics may be required to support warranty claims. Submit at the time of start up
through the Pentair Hydromatic website: http://forms.pentairliterature.com/startupform/startupform.asp?type=h.
Warranty is effective only if Pentair Hydromatic authorized control panels are used. All seal fail and heat sensing
devices must be hooked up, functional and monitored or this warranty will be void. Pentair Hydromatic will cover
only the lower seal and labor thereof for all dual seal pumps. Under no circumstance will Pentair Hydromatic be
responsible for the cost of field labor, travel expenses, rented equipment, removal/reinstallation costs or freight
expenses to and from the factory or an authorized Pentair Hydromatic service facility.
This limited warranty will not apply: (a) to defects or malfunctions resulting from failure to properly install, operate or
maintain the unit in accordance with the printed instructions provided; (b) to failures resulting from abuse, accident
or negligence; (c) to normal maintenance services and parts used in connection with such service; (d) to units that
are not installed in accordance with applicable local codes, ordinances and good trade practices; (e) if the unit is
moved from its original installation location; (f) if unit is used for purposes other than for what it is designed and
manufactured; (g) to any unit that has been repaired or altered by anyone other than Pentair Hydromatic or an
authorized Pentair Hydromatic service provider; (h) to any unit that has been repaired using non factory specified/
OEM parts.
Warranty Exclusions: PENTAIR HYDROMATIC MAKES NO EXPRESS OR IMPLIED WARRANTIES THAT EXTEND
BEYOND THE DESCRIPTION ON THE FACE HEREOF. PENTAIR HYDROMATIC SPECIFICALLY DISCLAIMS THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE.
Liability Limitation: IN NO EVENT SHALL PENTAIR HYDROMATIC BE LIABLE OR RESPONSIBLE FOR
CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES RESULTING FROM OR RELATED IN ANY MANNER TO
ANY PENTAIR HYDROMATIC PRODUCT OR PARTS THEREOF. PERSONAL INJURY AND/OR PROPERTY DAMAGE
MAY RESULT FROM IMPROPER INSTALLATION. PENTAIR HYDROMATIC DISCLAIMS ALL LIABILITY, INCLUDING
LIABILITY UNDER THIS WARRANTY, FOR IMPROPER INSTALLATION. PENTAIR HYDROMATIC RECOMMENDS
INSTALLATION BY PROFESSIONALS.
Some states do not permit some or all of the above warranty limitations or the exclusion or limitation of incidental or
consequential damages and therefore such limitations may not apply to you. No warranties or representations at any
time made by any representatives of Pentair Hydromatic shall vary or expand the provision hereof.
1101 MYERS PARKWAY 490 PINEBUSH ROAD, UNIT 4
ASHLAND, OHIO 44805 CAMBRIDGE, ONTARIO, CANADA N1T 0A5
PH: 855-274-8948 PH: 800-387-4386 ORDERS FAX: [phone]
WWW.HYDROMATIC.COM
Warranty Rev. 09/18
1101 Myers Parkway
Ashland, Ohio 44805
USA
Ph: 855.274.8948
490 Pinebush Road
Unit 4
Cambridge, Ontario N1T 0A5
Canada
Ph: 800.387.4386
Orders Fax: [phone]
www.Hydromatic.com