
© 2014 Pentair Equipment Protection 89101405
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TABLE OF CONTENTS
RECEIVING THE AIR CONDITIONER...............................................................................................................................................................................3
HANDLING AND TESTING THE AIR CONDITIONER ......................................................................................................................................................3
HOW TO READ MODEL NUMBERS.................................................................................................................................................................................3
TECHNICAL INFORMATION ............................................................................................................................................................................................4
Sequence of Operation..........................................................................................................................................................................................................................4
Heating..........................................................................................................................................................................................................................................4
Cooling..........................................................................................................................................................................................................................................4
Standard and Optional Component Operation .....................................................................................................................................................................................4
Thermostat ...................................................................................................................................................................................................................................4
Remote Access Control (optional) ...............................................................................................................................................................................................4
Head Pressure Control ................................................................................................................................................................................................................4
Contactor ......................................................................................................................................................................................................................................4
Freezestat.....................................................................................................................................................................................................................................4
Time Delay Relay..........................................................................................................................................................................................................................5
200 V to 230 V Transformer (G572026G2XX only)........................................................................................................................................................................5
Phase Monitor (G572046GXXX only) ............................................................................................................................................................................................5
460 V to 230 V Transformer (G572046GXXX only)........................................................................................................................................................................5
230V to 10V Transformer (optional).............................................................................................................................................................................................5
230V to 24V Transformer and Relay (optional)............................................................................................................................................................................5
Schematics and Wiring Diagrams for Thermostat Control .................................................................................................................................................................5
G57 208V 1-Phase Generic Schematic (actual unit options may vary) ......................................................................................................................................5
G57 230V 1-Phase Generic Schematic (actual unit options may vary) ......................................................................................................................................6
G57 400/460V 3-Phase Generic Schematic (actual unit options may vary) ...............................................................................................................................6
G57 208V 1-Phase Generic Wire Diagram (actual unit options may vary).................................................................................................................................7
G57 230V 1-Phase Generic Wire Diagram (actual unit options may vary).................................................................................................................................8
G57 400/460V 3-Phase Generic Wire Diagram (actual unit options may vary)..........................................................................................................................9
DIMENSIONAL DRAWINGS...........................................................................................................................................................................................10
20000 BTU/Hr. (G572026GXXX, G572026G2XX) With Thermostats ....................................................................................................................................................10
20000 BTU/Hr. (G572046G15X) With Thermostats .............................................................................................................................................................................10
INSTALLATION INSTRUCTIONS....................................................................................................................................................................................11
REMOTE ACCESS CONTROL (optional)........................................................................................................................................................................13
INTRODUCTION ...................................................................................................................................................................................................................................13
ENERGIZING THE CONTROLLER........................................................................................................................................................................................................13
CONTROL STATUS INDICATION..........................................................................................................................................................................................................13
DISPLAYING AND CHANGING PROGRAM VARIABLES ......................................................................................................................................................................14
OPERATING PARAMETERS.................................................................................................................................................................................................................14
ALARM PARAMETERS.........................................................................................................................................................................................................................14
DISPLAYING TEMPERATURE SENSOR #2 .........................................................................................................................................................................................14
COMPRESSOR RESTART TIME DELAY ...............................................................................................................................................................................................14
ALARM OUTPUT CONTACT .................................................................................................................................................................................................................14
ALARM INPUT CONNECTION .............................................................................................................................................................................................................15
ALARM CONDITION DISPLAY..............................................................................................................................................................................................................15
AIR CONDITIONER UNIT COMMUNICATION FEATURES...................................................................................................................................................................15
USB COMMUNICATION..............................................................................................................................................................................................................15
ETHERNET COMMUNICATION ..................................................................................................................................................................................................15
USING THE PC INTERFACE TOOL.......................................................................................................................................................................................................16
USB COMMUNICATION MODE...................................................................................................................................................................................................16
ETHERNET COMMUNICATION MODE .......................................................................................................................................................................................17
Remote Access Control Pin-out..........................................................................................................................................................................................................18
Schematic and Wiring Diagram for Remote Access Control.............................................................................................................................................................19
G57 1-Phase Generic Schematic (actual unit options may vary) .............................................................................................................................................19
G57 3-Phase Generic Schematic (actual unit options may vary) .............................................................................................................................................20
G57 1-Phase Generic Wire Diagram for Remote Access Control (actual unit options may vary)...........................................................................................21
G57 3-Phase Generic Wire Diagram for Remote Access Control (actual unit options may vary)...........................................................................................22
DIMENSIONAL DRAWINGS...........................................................................................................................................................................................23
G57 Generic Model Drawing With Remote Access Control ...............................................................................................................................................................23
INSTALLATION INSTRUCTIONS WITH REMOTE ACCESS CONTROL..........................................................................................................................24
MAINTENANCE .............................................................................................................................................................................................................25
Compressor .........................................................................................................................................................................................................................................25
Inlet Air Filter.......................................................................................................................................................................................................................................25
How To Remove, Clean or Install a New Inlet Air Filter.....................................................................................................................................................................25
Condenser and Evaporator Air Movers ..............................................................................................................................................................................................26
Refrigerant Loss..................................................................................................................................................................................................................................26
Refrigerant Properties Chart (R407c).................................................................................................................................................................................................27
Functional Data....................................................................................................................................................................................................................................27
Unit Characteristics.............................................................................................................................................................................................................................28
SERVICE DATA ...............................................................................................................................................................................................................29
Components List .................................................................................................................................................................................................................................29
TROUBLE SHOOTING....................................................................................................................................................................................................30
Basic Air Conditioning Trouble Shooting Check List - Thermostat Version .....................................................................................................................................30
Symptoms and Possible Causes - Thermostat Version.....................................................................................................................................................................31
Basic Air Conditioning Trouble Shooting Check List - Remote Access Control Version..................................................................................................................32
Symptoms and Possible Causes - Remote Access Control Version .................................................................................................................................................33
WARRANTY....................................................................................................................................................................................................................34
RETURN AND REPAIR POLICY .....................................................................................................................................................................................34
LIMITATION OF LIABILITY .............................................................................................................................................................................................35