Pentair HYPRO Cleanload Max 3378 Series User guide

Pentair
375 5th Ave., New Brighton, MN 55112
Phone: [phone] -OR- 800-424-9776 Fax: [phone]
www.hypropumps.com
Hypro®Series 3378
Form L-1587
Rev B
Original Instruction Manual
KEEP FOR FUTURE REFERENCE
3378-1640 & 3378-1660 Series
3378-1140 & 3378-1160 Series
Cleanload Max
Pentair
375 5th Ave., New Brighton, MN 55112
Phone: [phone] -OR-800-424-9776 Fax: [phone]
www.hypropumps.com
C
S
I
>
C
S
I
1133
44.6
132
5.2
474
18.7
831
32.7
885
34.9
82.7
3.3
130
5.1
254
10.0
508
20.0
790
31.1
REVISIONS
REV. ECN REVISION DESCRIPTION CHKD DATE
A 14859 INITIAL RELEASE PDU 6/03/2016
"HYPRO D-L" REV E 2/26/2016
PART WEIGHT
PDU
Ppk/Cpk MIN CHARACTERISTIC TYPE SYM.
> 1.67
> 1.33
CRITICAL
SIGNIFICANT
PART VOLUME
375 Fifth Avenue NW
New Brighton, MN 55112
[phone]
APPROVED BY:
DWG BY:
CHECKED BY:
DATE:
DATE:
DATE:
6/03/2016 MGC
6/03/2016 MGC
1:4
A
THIRD ANGLE
PROJECTION
DRAWING BASED ON ASME Y14.5M-1994
PART DESCRIPTION
SCALE
REV. PART NUMBER
THIS DRAWING IS THE PROPERTY OF PENTAIR LTD,
AND WITHOUT WRITTEN AUTHORIZATION,
MUST NOT BE COPIED OR COMMUNICATED
UNLESS OTHERWISE SPECIFIED
ALL DIMS. IN INCHES, DIMS. IN [ ] ARE IN MM
6/03/2016
DO NOT
SCALE
PRINT
SIZE
D
SHEET NO.
1
OF
3
3378-1160-3BYP
60 GAL CL ASSY 3IN BYPASS
TOLERANCES (+ OR -) SURFACE FINISH
SEE BOM
~
~
~
~
~
N/A
N/A
~
ANGLE:
FRACTION:
DECIMAL .X:
DECIMAL .XX:
DECIMAL .XXX:
--- ---
MAX
ASSEMBLY
HEAT TREATMENT
MATERIAL
SURFACE TREATMENT
IMPORTANT > 1.00

2
Contents
Introduction.................................................................................................................................................................3
Description.....................................................................................................................................................3
Intended Uses............................................................................................................................................................3
Purpose of Manual.....................................................................................................................................................3
Misuses...........................................................................................................................................................3
 ProductIdentication.........................................................................................................................................................4
ProductTechnicalData...........................................................................................................................................................4
Tools................................................................................................................................................................5
Lifting, Transport, and Intermediate Storage..............................................................................................................5
Assembly and Installation........................................................................................................................................................5
Assembly.........................................................................................................................................5
Installation......................................................................................................................................5
Control Systems.........................................................................................................................................................6
Commissioning, Start-Up, Operation, Shutdown......................................................................................................................7
Information.....................................................................................................................................7
Start-Up, Operation, Shutdown...................................................................................................................................7
Maintenance and Servicing.....................................................................................................................................................8
Information............................................................................................................................8
Disposal.........................................................................................................................8
Cleaning............................................................................................................................8
Maintenance, Routine Servicing, and Inspection........................................................................................................8
Troubleshooting......................................................................................................................................9
Replacement Parts...................................................................................................................................................10
Warranty............................................................................................................................................12

Introduction
Description
PentairCleanloadchemicaleductorsaredesignedtomixuidsanddrychemicalsinaself-containedsystem.Theinline
eductionsystemallowstheoperatortomixchemicalsquicklyandsafely.TheCleanloadoperatesbyreceivingauidinto
theeductorwhereauidordrychemicalismixedin.Themixtureisthentransferredintoaholdingtanktobeusedfor
spraying crops. Construction features a polypropylene venturi eductor and polyethylene hopper tank and FKM gaskets.
Intended Uses
The Cleanload is designed and constructed for incorporation into a large variety of applications that require the mixing
of liquid and dry chemicals. All other uses are to be considered misuses unless approved by the manufacturer. The
Cleanload can be used in a wide variety of conditions including:
•Fluidtemperaturesrangingfrom1to49°C(34to120°F).
• The Cleanload must only be used in outdoor or well-ventilated areas.
Purpose of Manual
Hypro has provided this manual to provide instructions and requirements that must be met when installing, using and
maintainingtheproduct(s)includedinthisdocument.
If the product is sold, the seller must pass this manual on to the new owner.
The following special attention notices are used to notify and advise the user of this product of procedures that may be
dangerous to the user or result in damage to the product.
ATTENTION
Attention is used to notify of installation, operation, or maintenance information that is important but not safety related.
This symbol is used to denote the presence of an electrical hazard that will result in personal injury, death or property
damage.
This symbol is used to denote the presence of a hazard that will result in personal injury, death or property damage.
California Proposition 65 Warning -- This product and related accessories contain chemicals known to the
State of California to cause cancer, birth defects or other reproductive harm.
Misuses
Hypro Cleanload are designed to operate effectively within the pressure and environmental ranges. Going outside of
these ranges will void the warranty and could cause damage to property, serious injury or death.
• DO NOT use the Cleanload in a potentially explosive environment.
• DO NOT use the Cleanload without the tank lid securely attached.
• DO NOT operate the Cleanload with missing, damaged, or leaking parts. Inspect for damaged parts prior to
each use.
• DO NOT use the Cleanload in drinking water or any other system producing products for human
consumption.
• DO NOT use the Cleanload without the proper personal protection equipment.
• DO NOT use the Cleanload if it is not properly secured into position.
• DO NOT exceed the maximum pressure when using the Cleanload.
• ***DO NOT use the Cleanload in wind exceeding 10 MPH.***
• DO NOT move the Cleanload when lled with uid.
- 3 -

Product Identication
Hypro uses serialized labeling to enable users to precisely identify the Cleanload’s manufacturing date.
Serial Number:
First and second digits:year(12=2012)
Third through fth digits: consecutive day of the year the Cleanload was manufactured.
Sixth through eighth digit: unique system ID number.
Dimension Views
Product Technical Data
Performance Charts
General Cleanload Details
Working Pressure
20-100 PSI
(Seeowdataforspecic
pressuredata.)
0.7-6.9 bar
Flow Rates 19-117 GPM 72-433L/min
Operating Temperature 34-115°F 1-46°C
Weight 90 lbs. 40.8Kg
3378-1140-2BYP & 3378-1160-2BYP
Input
Pressure
(PSI)
Eduction
Rate (gal/
sec)
Flow Rate
(gal/min)
20 0.44 24.76
40 0.71 36.26
60 0.90 43.40
80 0.98 49.24
100 1.08 54.52
3378-1140-2BYP & 3378-1160-2BYP
Input
Pressure
(bar)
Eduction
Rate
(L/sec)
Flow
Rate
(L/min)
1.4 1.67 93.73
2.7 2.69 137.26
4.1 3.40 164.29
5.5 3.71 186.39
6.9 4.09 206.38
C
S
I
1133
44.6
132
5.2
474
18.7
831
32.7
885
34.9
82.7
3.3
130
5.1
254
10.0
508
20.0
790
31.1
REVISIONS
REV. ECN REVISION DESCRIPTION CHKD DATE
A 14859 INITIAL RELEASE PDU 6/03/2016
"HYPRO D-L" REV E 2/26/2016
PART WEIGHT
PDU
Ppk/Cpk MIN CHARACTERISTIC TYPE SYM.
> 1.67
> 1.33
CRITICAL
SIGNIFICANT
PART VOLUME
375 Fifth Avenue NW
New Brighton, MN 55112
[phone]
APPROVED BY:
DWG BY:
CHECKED BY:
DATE:
DATE:
DATE:
6/03/2016 MGC
6/03/2016 MGC
1:4
A
THIRD ANGLE
PROJECTION
DRAWING BASED ON ASME Y14.5M-1994
PART DESCRIPTION
SCALE
REV. PART NUMBER
THIS DRAWING IS THE PROPERTY OF PENTAIR LTD,
AND WITHOUT WRITTEN AUTHORIZATION,
MUST NOT BE COPIED OR COMMUNICATED
UNLESS OTHERWISE SPECIFIED
ALL DIMS. IN INCHES, DIMS. IN [ ] ARE IN MM
6/03/2016
DO NOT
SCALE
PRINT
SIZE
D
SHEET NO.
1
OF
3
3378-1160-3BYP
60 GAL CL ASSY 3IN BYPASS
TOLERANCES (+ OR -) SURFACE FINISH
SEE BOM
~
~
~
~
~
N/A
N/A
~
ANGLE:
FRACTION:
DECIMAL .X:
DECIMAL .XX:
DECIMAL .XXX:
--- ---
MAX
ASSEMBLY
HEAT TREATMENT
MATERIAL
SURFACE TREATMENT
IMPORTANT > 1.00
40gal
[953]
37.5

- 5 -
3378-1640-2BYP & 3378-1660-2BYP
Input
Pressure
(PSI)
Eduction
Rate (gal/
sec)
Flow Rate
(gal/min)
20 0.54 60.63
40 0.79 78.22
60 0.92 91.82
80 0.94 103.91
100 0.94 114.86
3378-1140-3BYP & 3378-1160-3BYP
Input
Pressure
(PSI)
Eduction
Rate (gal/
sec)
Flow Rate
(gal/min)
20 0.49 24.38
40 0.79 36.13
60 0.93 42.87
80 0.97 49.12
100 1.05 54.41
3378-1640-3BYP & 3378-1660-3BYP
Input
Pressure
(PSI)
Eduction
Rate (gal/
sec)
Flow Rate
(gal/min)
20 0.56 59.73
40 0.82 78.02
60 0.90 92.23
80 0.92 104.10
100 0.91 114.92
3378-1640-2BYP & 3378-1660-2BYP
Input
Pressure
(bar)
Eduction
Rate
(L/sec)
Flow
Rate
(L/min)
1.4 2.04 229.51
2.7 2.99 296.09
4.1 3.48 348.58
5.5 3.56 393.34
6.9 3.56 434.79
3378-1140-3BYP & 3378-1160-3BYP
Input
Pressure
(bar)
Eduction
Rate
(L/sec)
Flow
Rate
(L/min)
1.4 1.85 92.29
2.7 2.99 136.77
4.1 3.52 162.28
5.5 3.67 185.94
6.9 3.97 205.96
3378-1640-3BYP & 3378-1660-3BYP
Input
Pressure
(bar)
Eduction
Rate
(L/sec)
Flow
Rate
(L/min)
1.4 2.11 226.10
2.7 3.10 295.34
4.1 3.41 349.13
5.5 3.48 394.06
6.9 3.44 435.02
3378-1140 & 3378-1160
Input
Pressure
(PSI)
Eduction
Rate (gal/
sec)
Flow Rate
(gal/min)
20 0.57 27.06
40 0.86 38.09
60 0.85 44.58
80 1.21 50.46
100 1.18 55.38
3378-1640 & 3378-1660
Input
Pressure
(PSI)
Eduction
Rate (gal/
sec)
Flow Rate
(gal/min)
20 0.75 64.29
40 0.92 80.88
60 0.79 94.63
80 0.88 106.19
100 0.88 116.92
3378-1140 & 3378-1160
Input
Pressure
(bar)
Eduction
Rate
(L/sec)
Flow
Rate
(L/min)
1.4 2.16 102.43
2.7 3.24 144.19
4.1 3.22 168.77
5.5 4.60 191.00
6.9 4.46 209.62
3378-1640 & 3378-1660
Input
Pressure
(barI)
Eduction
Rate
(L/sec)
Flow
Rate
(L/min)
1.4 2.86 243.36
2.7 3.49 306.15
4.1 2.98 358.21
5.5 3.35 401.99
6.9 3.35 442.58