Pentair HYPRO Cleanload Max 3378 Series User guide

Pentair
375 5th Ave., New Brighton, MN 55112
Phone: [phone] -OR- 800-424-9776 Fax: [phone]
www.hypropumps.com
Hypro®Series 3378
Form L-1587
Rev B
Original Instruction Manual
KEEP FOR FUTURE REFERENCE
3378-1640 & 3378-1660 Series
3378-1140 & 3378-1160 Series
Cleanload Max
Pentair
375 5th Ave., New Brighton, MN 55112
Phone: [phone] -OR-800-424-9776 Fax: [phone]
www.hypropumps.com
C
S
I
>
C
S
I
1133
44.6
132
5.2
474
18.7
831
32.7
885
34.9
82.7
3.3
130
5.1
254
10.0
508
20.0
790
31.1
REVISIONS
REV. ECN REVISION DESCRIPTION CHKD DATE
A 14859 INITIAL RELEASE PDU 6/03/2016
"HYPRO D-L" REV E 2/26/2016
PART WEIGHT
PDU
Ppk/Cpk MIN CHARACTERISTIC TYPE SYM.
> 1.67
> 1.33
CRITICAL
SIGNIFICANT
PART VOLUME
375 Fifth Avenue NW
New Brighton, MN 55112
[phone]
APPROVED BY:
DWG BY:
CHECKED BY:
DATE:
DATE:
DATE:
6/03/2016 MGC
6/03/2016 MGC
1:4
A
THIRD ANGLE
PROJECTION
DRAWING BASED ON ASME Y14.5M-1994
PART DESCRIPTION
SCALE
REV. PART NUMBER
THIS DRAWING IS THE PROPERTY OF PENTAIR LTD,
AND WITHOUT WRITTEN AUTHORIZATION,
MUST NOT BE COPIED OR COMMUNICATED
UNLESS OTHERWISE SPECIFIED
ALL DIMS. IN INCHES, DIMS. IN [ ] ARE IN MM
6/03/2016
DO NOT
SCALE
PRINT
SIZE
D
SHEET NO.
1
OF
3
3378-1160-3BYP
60 GAL CL ASSY 3IN BYPASS
TOLERANCES (+ OR -) SURFACE FINISH
SEE BOM
~
~
~
~
~
N/A
N/A
~
ANGLE:
FRACTION:
DECIMAL .X:
DECIMAL .XX:
DECIMAL .XXX:
--- ---
MAX
ASSEMBLY
HEAT TREATMENT
MATERIAL
SURFACE TREATMENT
IMPORTANT > 1.00

2
Contents
Introduction.................................................................................................................................................................3
Description.....................................................................................................................................................3
Intended Uses............................................................................................................................................................3
Purpose of Manual.....................................................................................................................................................3
Misuses...........................................................................................................................................................3
 ProductIdentication.........................................................................................................................................................4
ProductTechnicalData...........................................................................................................................................................4
Tools................................................................................................................................................................5
Lifting, Transport, and Intermediate Storage..............................................................................................................5
Assembly and Installation........................................................................................................................................................5
Assembly.........................................................................................................................................5
Installation......................................................................................................................................5
Control Systems.........................................................................................................................................................6
Commissioning, Start-Up, Operation, Shutdown......................................................................................................................7
Information.....................................................................................................................................7
Start-Up, Operation, Shutdown...................................................................................................................................7
Maintenance and Servicing.....................................................................................................................................................8
Information............................................................................................................................8
Disposal.........................................................................................................................8
Cleaning............................................................................................................................8
Maintenance, Routine Servicing, and Inspection........................................................................................................8
Troubleshooting......................................................................................................................................9
Replacement Parts...................................................................................................................................................10
Warranty............................................................................................................................................12

Introduction
Description
PentairCleanloadchemicaleductorsaredesignedtomixuidsanddrychemicalsinaself-containedsystem.Theinline
eductionsystemallowstheoperatortomixchemicalsquicklyandsafely.TheCleanloadoperatesbyreceivingauidinto
theeductorwhereauidordrychemicalismixedin.Themixtureisthentransferredintoaholdingtanktobeusedfor
spraying crops. Construction features a polypropylene venturi eductor and polyethylene hopper tank and FKM gaskets.
Intended Uses
The Cleanload is designed and constructed for incorporation into a large variety of applications that require the mixing
of liquid and dry chemicals. All other uses are to be considered misuses unless approved by the manufacturer. The
Cleanload can be used in a wide variety of conditions including:
•Fluidtemperaturesrangingfrom1to49°C(34to120°F).
• The Cleanload must only be used in outdoor or well-ventilated areas.
Purpose of Manual
Hypro has provided this manual to provide instructions and requirements that must be met when installing, using and
maintainingtheproduct(s)includedinthisdocument.
If the product is sold, the seller must pass this manual on to the new owner.
The following special attention notices are used to notify and advise the user of this product of procedures that may be
dangerous to the user or result in damage to the product.
ATTENTION
Attention is used to notify of installation, operation, or maintenance information that is important but not safety related.
This symbol is used to denote the presence of an electrical hazard that will result in personal injury, death or property
damage.
This symbol is used to denote the presence of a hazard that will result in personal injury, death or property damage.
California Proposition 65 Warning -- This product and related accessories contain chemicals known to the
State of California to cause cancer, birth defects or other reproductive harm.
Misuses
Hypro Cleanload are designed to operate effectively within the pressure and environmental ranges. Going outside of
these ranges will void the warranty and could cause damage to property, serious injury or death.
• DO NOT use the Cleanload in a potentially explosive environment.
• DO NOT use the Cleanload without the tank lid securely attached.
• DO NOT operate the Cleanload with missing, damaged, or leaking parts. Inspect for damaged parts prior to
each use.
• DO NOT use the Cleanload in drinking water or any other system producing products for human
consumption.
• DO NOT use the Cleanload without the proper personal protection equipment.
• DO NOT use the Cleanload if it is not properly secured into position.
• DO NOT exceed the maximum pressure when using the Cleanload.
• ***DO NOT use the Cleanload in wind exceeding 10 MPH.***
• DO NOT move the Cleanload when lled with uid.
- 3 -

Product Identication
Hypro uses serialized labeling to enable users to precisely identify the Cleanload’s manufacturing date.
Serial Number:
First and second digits:year(12=2012)
Third through fth digits: consecutive day of the year the Cleanload was manufactured.
Sixth through eighth digit: unique system ID number.
Dimension Views
Product Technical Data
Performance Charts
General Cleanload Details
Working Pressure
20-100 PSI
(Seeowdataforspecic
pressuredata.)
0.7-6.9 bar
Flow Rates 19-117 GPM 72-433L/min
Operating Temperature 34-115°F 1-46°C
Weight 90 lbs. 40.8Kg
3378-1140-2BYP & 3378-1160-2BYP
Input
Pressure
(PSI)
Eduction
Rate (gal/
sec)
Flow Rate
(gal/min)
20 0.44 24.76
40 0.71 36.26
60 0.90 43.40
80 0.98 49.24
100 1.08 54.52
3378-1140-2BYP & 3378-1160-2BYP
Input
Pressure
(bar)
Eduction
Rate
(L/sec)
Flow
Rate
(L/min)
1.4 1.67 93.73
2.7 2.69 137.26
4.1 3.40 164.29
5.5 3.71 186.39
6.9 4.09 206.38
C
S
I
1133
44.6
132
5.2
474
18.7
831
32.7
885
34.9
82.7
3.3
130
5.1
254
10.0
508
20.0
790
31.1
REVISIONS
REV. ECN REVISION DESCRIPTION CHKD DATE
A 14859 INITIAL RELEASE PDU 6/03/2016
"HYPRO D-L" REV E 2/26/2016
PART WEIGHT
PDU
Ppk/Cpk MIN CHARACTERISTIC TYPE SYM.
> 1.67
> 1.33
CRITICAL
SIGNIFICANT
PART VOLUME
375 Fifth Avenue NW
New Brighton, MN 55112
[phone]
APPROVED BY:
DWG BY:
CHECKED BY:
DATE:
DATE:
DATE:
6/03/2016 MGC
6/03/2016 MGC
1:4
A
THIRD ANGLE
PROJECTION
DRAWING BASED ON ASME Y14.5M-1994
PART DESCRIPTION
SCALE
REV. PART NUMBER
THIS DRAWING IS THE PROPERTY OF PENTAIR LTD,
AND WITHOUT WRITTEN AUTHORIZATION,
MUST NOT BE COPIED OR COMMUNICATED
UNLESS OTHERWISE SPECIFIED
ALL DIMS. IN INCHES, DIMS. IN [ ] ARE IN MM
6/03/2016
DO NOT
SCALE
PRINT
SIZE
D
SHEET NO.
1
OF
3
3378-1160-3BYP
60 GAL CL ASSY 3IN BYPASS
TOLERANCES (+ OR -) SURFACE FINISH
SEE BOM
~
~
~
~
~
N/A
N/A
~
ANGLE:
FRACTION:
DECIMAL .X:
DECIMAL .XX:
DECIMAL .XXX:
--- ---
MAX
ASSEMBLY
HEAT TREATMENT
MATERIAL
SURFACE TREATMENT
IMPORTANT > 1.00
40gal
[953]
37.5

- 5 -
3378-1640-2BYP & 3378-1660-2BYP
Input
Pressure
(PSI)
Eduction
Rate (gal/
sec)
Flow Rate
(gal/min)
20 0.54 60.63
40 0.79 78.22
60 0.92 91.82
80 0.94 103.91
100 0.94 114.86
3378-1140-3BYP & 3378-1160-3BYP
Input
Pressure
(PSI)
Eduction
Rate (gal/
sec)
Flow Rate
(gal/min)
20 0.49 24.38
40 0.79 36.13
60 0.93 42.87
80 0.97 49.12
100 1.05 54.41
3378-1640-3BYP & 3378-1660-3BYP
Input
Pressure
(PSI)
Eduction
Rate (gal/
sec)
Flow Rate
(gal/min)
20 0.56 59.73
40 0.82 78.02
60 0.90 92.23
80 0.92 104.10
100 0.91 114.92
3378-1640-2BYP & 3378-1660-2BYP
Input
Pressure
(bar)
Eduction
Rate
(L/sec)
Flow
Rate
(L/min)
1.4 2.04 229.51
2.7 2.99 296.09
4.1 3.48 348.58
5.5 3.56 393.34
6.9 3.56 434.79
3378-1140-3BYP & 3378-1160-3BYP
Input
Pressure
(bar)
Eduction
Rate
(L/sec)
Flow
Rate
(L/min)
1.4 1.85 92.29
2.7 2.99 136.77
4.1 3.52 162.28
5.5 3.67 185.94
6.9 3.97 205.96
3378-1640-3BYP & 3378-1660-3BYP
Input
Pressure
(bar)
Eduction
Rate
(L/sec)
Flow
Rate
(L/min)
1.4 2.11 226.10
2.7 3.10 295.34
4.1 3.41 349.13
5.5 3.48 394.06
6.9 3.44 435.02
3378-1140 & 3378-1160
Input
Pressure
(PSI)
Eduction
Rate (gal/
sec)
Flow Rate
(gal/min)
20 0.57 27.06
40 0.86 38.09
60 0.85 44.58
80 1.21 50.46
100 1.18 55.38
3378-1640 & 3378-1660
Input
Pressure
(PSI)
Eduction
Rate (gal/
sec)
Flow Rate
(gal/min)
20 0.75 64.29
40 0.92 80.88
60 0.79 94.63
80 0.88 106.19
100 0.88 116.92
3378-1140 & 3378-1160
Input
Pressure
(bar)
Eduction
Rate
(L/sec)
Flow
Rate
(L/min)
1.4 2.16 102.43
2.7 3.24 144.19
4.1 3.22 168.77
5.5 4.60 191.00
6.9 4.46 209.62
3378-1640 & 3378-1660
Input
Pressure
(barI)
Eduction
Rate
(L/sec)
Flow
Rate
(L/min)
1.4 2.86 243.36
2.7 3.49 306.15
4.1 2.98 358.21
5.5 3.35 401.99
6.9 3.35 442.58

Tools
TheCleanloadisdesignedusingMetric(mm)sizebolts,butitcanbemountedbyImperial(Inch)toolsaswell.Inmost
cases,anadjustablespannerwrenchcanbeusedtotanysizebolt.
Lifting, Transport, and Intermediate Storage
The packaging consists of a pallet for easy shipping and handling.
During unpacking, inspect the contents of the packaging to ensure that all components are accounted for and
undamaged. If there are damaged or missing components, please contact the dealer or Hypro. Dispose of the packaging
materials properly according to local laws.
Shipment of the Cleanload may be done by a variety of transportation methods, including road, sea, air, or rail. Ensure
thatthecontainersaresecurelyxedtothetransportvehicleforsafeshipment.
DO NOT stack
If the Cleanload is to be stored for an extended period of time before installation, store the Cleanload in its packaging in a
cool dry area.
Assembly and Installation
Assembly
All 3378 Series Models
No Assembly Required
Installation
Cleanload must be installed in accordance with Hypro installation instructions. Failure to follow
instructions completely will void the Limited Warranty.
The Cleanload is a versatile tool that can be used in a variety of applications. Because of the wide range of equipment
Cleanloads may be used with, it is not possible to list every installation detail. Consult the manufacturer’s documentation for
the equipment on which you are mounting the Cleanload to identify suitable plumbing connections and mounting locations.
• Securely mount the Cleanload in a place that is out of the way of moving equipment and allow for safe routing of
plumbing. Ensure that the ball valve handles are easily accessible and have enough clearance to complete their full
range of motion.
• Connectinletandoutlethoses,minimum2”(51mm)internaldiameter,usingappropriatettings.Hosesshould
bemadeofacompatiblematerial(s)toworkwiththechemicalsbeingusedanda200psi(13.8bar)pressurerating.
Route hoses so that there is no risk of persons tripping, falling or running into them. Hoses should also be routed so
that they are protected from abrasion and impact forces.
• Thearrowontheeductorttingindicatesthedirectionofow.Boththeinletandoutletoftheeductorare
compatiblewith220universalanges.
• Elbowttings,reducers,checkvalves,andsharpturnsintheplumbingcreateback-pressureontheeductorand
reduceperformance.Theiruseshouldbeminimized.Insteadofsharpturnsorelbowttings,makesweepingbends
withreinforcedhose.Ifsharpturnscannotbeavoided,theplumbingshouldbeoversizedtoreduceowrestriction.Do
notreducethesizeoftheoutlethoseorttings.
• TogainthefullbenetoftherinsesystemsbuiltintotheCleanload,provisionshouldbemadesothatthenal
rinse is made using clean water.
• Fortransferandtendertruckinstallations,thenalrinsecansimplybemadewhencleanwaterisbeing
transferred into the spray tank.
Standard Mounting
• Placeonatevenground.
Pump Plumbing
• Typical tender application

- 7 -
Control Systems
• All pump systems with electric or hydraulic power sources are required to have a control system which meets all local
and national standards.
• For more detail on a typical system installation, see preceding subsections of the “Assembly and Installation” section
of this manual.
Commissioning, Start-Up, Operation, Shutdown
Before attempting to operate your Cleanload, the following must be understood and followed to ensure safe operation.
Information
Readtheoperatinginstructions(tofollow)completelybeforeusingtheCleanload.
CLEAN WATER
BULK
CHEMICAL
TO
TANK
3378 WITH 3376 ASSEMBLY
SF1100
Mini-Bulk Chem
Transfer Pump
Optional

- 8 -
• Always read and follow the chemical label instructions exactly. Understand safe practices for chemical handling,
mixing,loading,cleaning,andrstaid.
• Always wear proper Personal Protective Equipment when handling chemicals, including gloves, eye protection,
respirator and safety shoes.
• Always pay attention to wind conditions when using the Cleanload. DO NOT use Cleanload in wind in excess of
10MPH due to possibility of tipping.
• Always check to make sure that there are no loose objects surrounding the Cleanload that could cause damage to
the hopper tank or hoses.
• WhenoperatingtheCleanloadatnight,ensureproperlighting(200to300Lux)ispresent.
• IMMEDIATELY SHUT DOWN the system if leaks, errant spray, operation error, or malfunction occur.
Start-up, Operation, Shutdown
Before Operation
• Inspect the assembly for signs of leaks.
• EnsureallhosesorttingsareproperlyattachedtotheCleanload.
• Ensurehoppervalve(redhandle)andCyclorinsevalve(bluehandle)areintheclosedpositionandthatthebypass
valve(yellowhandle)isintheopenposition.
• Ensureproperpump/systemsizingforpropereductorfunctionpriortousingchemicals.Trialwithwateris
recommended to ensure safe operation. Proper function is indicated by water being drawn into the line, and not
backing up inside the hopper.
• Ifwaterbacksupinhopperwhenthepumpison,ensurethehoppervalve(redhandle)isopentoallowowfromthe
enclosure.Ifthebackuppersists,immediatelyclosetheCycloRinse(bluehandle)andthehoppervalve(redhandle)
and shut off the pump. Review outlet plumbing to minimize restrictions or blockages.
Start-up, Operation, Shut Down
1. Turn on the pump to generate clean water flow.
2. Openthetankhopper(redhandle)andtheCycloRinsevalve(bluehandle),closethebypassvalve(yellowhandle)
3. Inspect assembly for leaks.
4. Openthechemicalcontainer,pourandmeasurethechemical.Pourthemeasuredchemicalintohopper.
5. Triple rinse the measurement container using bottle rinse inside hopper
6. Ifmorethanonecontainerisneededrepeatsteps4&5.
7. Rinsechemicalcontainer(s)toensureanychemicalsontheexteriorareremoved.
8. Ifcontainer(s)areempty,triplerinsethecontainer(s)usingbottlerinseinsidehopper.
9. ClosetheCyclorinsevalve(bluehandle)andwaitfor15seconds.Closethehoppervalve(redhandle).
10. If more chemicals need to be added to the tank repeat steps 1-11.
11. Openthebypassvalve(yellowhandle)andcontinuetotransferwaterasneededorshutoffpump.
Maintenance and Servicing
Information
ATTENTION: DivertorstopallowtoandfromtheCleanloadsystembeforeperforminganyserviceormaintenance
procedures.
ATTENTION: Always wear proper Personal Protective Equipment when handling chemicals including gloves, eye
protection, respirator and safety shoes.
ATTENTION: Always dispose of chemicals and contaminated water in accordance with national and local laws and
statutes.

- 9 -
Disposal
WhendisposingofaHyproCleanload,besuretoremovealluidsfromtheCleanloadbeforescrapping.Theseuids
shouldbedisposedofinamannerwhichcomplieswithlocalandnationalregulations.Neverdumpuidsontotheground.
Oncethepumpisfreeofalluids,itmaybescrappedinaccordancewithlocalandnationallaws.
Cleaning
AlwaysushtheCleanloadwithcleanwateraftereachday’suse,ifswitchingchemicals,orifthesystemisgoingtobe
inactive for an extended period of time. Ensure that the components of the Cleanload are free of any chemical buildup or
residue, both inside and out. Failing to properly clean the system could lead to reduced performance and component life.
Be sure to thoroughly clean the eductor, ball valves, and internal components in the hopper. Cycle the ball valves open
and close during rinsing to ensure they are clean.
Maintenance, Routine Servicing, and Inspection
PREVENTATIVE MAINTENANCE CHECK-LIST
Check Daily Weekly Yearly
Water Leaks X
Plumbing X
• Each system’s maintenance cycle will be exclusive. If system performance decreases, check immediately.
• Dutycycle,temperature,quality,typeofuidbeingpumped,andinletfeedconditionsallaffectthelifeofCleanload 
assemblies and service cycle.
• Label partial containers “seal is broken”.
• No sharp objects.

- 10 -
Troubleshooting
When servicing of a Hypro Cleanload, be sure that all pumps are disconnected from energy sources
Symptom Probable Cause(s) Corrective Action
Slow Eduction Rate
Flow restrictions on outlet side
of eductor.
Replace90-degreettingswithsweepingbendsusing
reinforced hose, especially near the eductor outlet.
Use2”(51mm)orlargerhoseandttingsalltheway
back to and into the tank. If sharp bends cannot be
avoided,useoversizedhoseandttingstominimize
owrestriction.
Notenoughow Check Pump
The eductor nozzle is plugged.
Looking down into the hopper outlet with the hopper
valve open, observe the liquid jet should be centered
andstraight.Ifitisoff-centerorifitisdispersed,ush
thesystemwithcleanwaterandremovethettings
frombothsidesoftheeductor.Usingasofttool(wood
orplastic)andtakingcaretonotdeformtheorice,
clear the blockage by pushing it back out toward the
inletsideofthetting.Ablockedeductornozzle
indicatesthataltrationproblemelsewhereinthe
system must be corrected.
Plugged Container
Rinse Nozzle Debris in the Container Rinse system. Replacenozzleandmakesurethereisproperltration in the pump system before the Cleanload inlet.
Leaks Loosettings.Crackedttings.
Over-torquedttings.
Tightenttings.Replacettings.Ensurepropertorque
(30in-Lb).