Pentair LINCOLN 84960 User manual

LINCOLN
APENTAIR COMPANY
MODELS 84960,84961,84962
HYDRAULICALLY OPERATED
GREASE PUMP -SERIES “A”
OWNERS MANUAL
SPECIFICATIONS
RATIO (See Note in Fig. 2) 16:1
INPUT PRESSURE 300-3000 P.S.I.
INPUT FLOW 1.0 G.P.M.
MAXIMUM HYDRAULIC TEMP. 210° F
OUTPUT PRESSURE 3500 P.S.I. MAX.
OUTPUT FLOW 11 CU. IN./MIN.
AMBIENT TEMP. -40° TO +135° F
SEALS BUNA-N
FILTRATION REQUIRED 10 MICRON
DESCRIPTION
Models 84960, 84961 and 84962 are FAILURE TO HEED THE FOLLOWING
hydraulically operated grease pumps
designed for centralized lubrication WARNINGS INCLUDING MISUSE,
OVER PRESSURIZING, MODIFYING
systems on off-road equipment which PARTS, USING INCOMPATIBLE
utilize 24VDC power sources. CHEMICALS AND FLUIDS, OR USING
WORN OR DAMAGED PARTS, MAY
OWNER/OPERATOR RESULT IN EQUIPMENT DAMAGE
RESPONSIBILITY AND/OR SERIOUS PERSONAL
INJURY.
It is the owner/operator responsibility to
properly use and maintain this •Do not exceed the stated maximum
equipment. working pressure of the pump or of
the lowest rated component in your
The instructions and warnings contained system.
in this manual shall be read and under-
stood by the owner/operator prior to •Do not alter or modify any part of
operating this equipment. this equipment.
If an owner/operator does not under- •Do not attempt to repair or
stand English, the contents of this disassemble the equipment while
manual shall be explained in the owner/ the system is pressurized.
operator native language to assure the
owner/operator comprehends. •Make sure all fluid connections
are securely tightened before
It is the owner/operator responsibility to using this equipment.
maintain the legibility of all warning and •Always read and follow the fluid
instruction labels. manufacturer’s recommendations
The owner/operator shall retain this regarding fluid compatibility, and
manual for future reference to the use of protective clothing and
important warnings, operating and equipment.
maintenance instructions. •Check all equipment regularly and
repair or replace worn or damaged
parts immediately.
LINCOLN One Lincoln Way Copyright 1992 Section -C8
St. Louis, Missouri 63120-1578 Printed in U.S.A.
APENTAIR COMPANY [phone] Page -240A
NOV-92 FORM 402423

NOTE:
242207 Pressure Reducing Valve
is factory set @300 PSI.
Turn clockwise to
increase pressure.
NOTE:
For Centro-Matic applications,
connect port to top of Vent Valve
with high pressure 1/4” hose.
For Mod-Lube applications,
plug port.
BASIC
PUMP DRUM DIMENSION
SIZE A
84960 120 lb. 27-3/8"
84961 50 lb. 18-718”
84962 400 lb. 33-15/16“
FIGURE (1) GENERAL INFORMATION
SAFETY INSTRUCTIONS
This equipment generates very high
grease pressure. Extreme caution
should be used when operating this
equipment as material leaks from loose
or ruptured components can inject fluid
through the skin and into the body caus-
ing serious bodily injury including pos-
sible need for amputation. Adequate
protection is recommended to prevent INSPECTION
service center nearest you for repair or
adjustments other than maintenance
specified in this manual.
Annual inspection by the factory author-
ized warranty and service center near-
est you is recommended.
Alist of factory authorized warranty and
service centers is available upon re-
quest.
splashing of material onto the skin or
into the eyes. If overpressurizing of the equipment is DAMAGED PUMPS
believed to have occurred, contact the
factory authorized warranty and service Any pump that appears to be damaged
IMPORTANT center nearest you for inspection of the in any way, is badly worn or operates
If any fluid appears to penetrate the pump. abnormally shall be removed from use
skin, get emergency medical care im- until repairs are made. Contact the fac-
mediately! Do not treat as asimple cut. Specialized equipment and knowledge tory authorized warranty and service
Tell attending physician exactly what is required for repair of this pump. Con- center nearest you for repairs.
fluid was injected. tact the factory authorized warranty and
FORM 402423 (2)

84960 PUMP AND VALVE ASSEMBLY
NOTE
THE THEORETICAL RATIO OF THIS PUMP IS 16:1 MAXIMUM
DEPENDING ON THE APPLICATION AND VARIABLE INTERNAL
FRICTION. THE ACTUAL RATIO MAY BE LESS, BUT SHOULD
BEAT LEAST 10:1.
FIGURE (2) SYSTEM INSTALLATION SCHEMATIC
INSTALLATION
See Figures (1) and (2). Atypical instal-
lation is shown only as aguide for se-
lecting and installing system compo-
nents. Contact your Lincoln representa-
tive for assistance in designing asystem
to suit your specific need.
This pump can develop 3500 p.s.i.
lubricant pressure with the pressure
reducing valve set at 220 p.s.i. Be
sure that all system equipment and
accessories are rated to withstand
the maximum working pressure of
this pump. DO NOT exceed the
maximum working pressure of the
lowest rated component in the sys-
tem.
Flush the supply lines and hoses with
compatible solvent and blow dry with air
before connecting them to the system.
This is to purge any contamination such
as dirt, moisture, or metal shavings that
could damage the pump or system com-
pents.
The pump was tested in lightweight oil
which was left in it to protect the pump
from corrosion. Flushing of the pump
before connecting it to the system might
be desired to prevent contamination of
the grease you are pumping.
SYSTEM OPERATION
This section describes the operation of
the hydraulic pump, the controller and
how they function with other Lincoln
components in the system. See Figure
(2), System Installation Schematic and
Figure (3), Controller Schematic for this
description.
The system operates as follows:
A.
B.
C.
D.
With the pump and controller sys-
tems in arest state apreset time
interval occurs as determined by the
bearings lubrication requirements.
When the controller times out a
24 VDC signal will energize SV1,
forcing it to open.
As SV1 opens the resulting hydrau-
lic fluid pressure closes the vent
valve and flows through the pres-
sure reducing valve.
The pressure reducing valve lowers
hydraulic fluid pressure to the oper-
ating range of the hydraulic pump.
(3) FORM 402423

MODEL 84530
FIGURE (3) CONTROLLER SCHEMATIC
FIGURE (4) CYCLE TIMER ADJUSTMENT
Controller with pressure switch and
safety valve must be used in the
lube system if cylinder pressure
exceeds 220 p.s.i.! Failure to use
these monitoring and safety devices
may result in damage to system
components and personal injury!
E. After the system pressure has been
reduced it passes on to SV2 which
controls the direction of the hydrau-
lic cylinder which operates the
grease pump.
F. The 24 VDC signal is also sent
to the cycle timer located at
SV2. The cycle timer will send a
pulsing signal, 1second on and
1second off, to SV2. Solenoid
Valve SV2 directs the hydraulic
fluid to the pump at 30 cycles/
minute.
G.
H.
I.
J.
K.
L.
With the vent valve closed the pump
continues to cycle until maximum
pressure is achieved and the injec-
tors have metered grease to the
bearings. In most grease systems
this is 2500 p.s.i.
When the maximum system
pressure is reached the pressure
switch closes.
The closed pressure switch
signals the controller to stop the
pumping cycle.
At this time the controller terminates
the signals to SVI and SV2.
As SV2 is deenergized the pump
stops cycling.
As SV1 is deenergized the hydrau-
lic fluid stops flowing to the pressure
reducing valve and the vent valve.
M. As the vent valve is deenergized it
opens and allows the grease pres-
sure to drop to zero so the injectors
can recharge for their next output
cycle.
N. The system is now at rest, ready for
another lube cycle and the sequence
repeats itself.
WIRING INSTRUCTIONS
To use with Model 84965 Controller,
refer to instructions in Owner’s Manual
Section C8, Page 240.
Refer to following instructions when
wiring Model 84530, Cycle Timer-
P/N 244270 and Solenoid Valves -
SV1 and SV2. See Figure 3.
Model 84530:
Cut 24 VDC pin on power supply
board.
Connect battery positive voltage at
terminal 1 on Terminal Strip A(ter-
minal 7onterminal strip Ais internally
connected to terminal 1) and at ter-
minal 23 on Terminal Strip B.
Connect battery negative voltage at
terminal 2 on Terminal Strip A(ter-
minal 9and 12 are internally connect-
ed to terminal 2) and at terminal 24 on
Terminal Strip B.
Cycle Timer, SV1 and SV2:
Connect cycle timer to SV2. Be sure
to install gasket.
Connect awire from Model 84530
Terminal Strip Aterminal number 8to
the brown wire from the cycle timer
and one of the wires coming from
SV1.
Connect awire from Model 84530
Terminal Strip Aterminal number 9to
the white wire from the cycle timer
and the other wire coming from SV1.
CYCLE TIMER
ADJUSTMENT
Cycle timer is factory set at 1second
on and 1 second off for 30 cycles/
minute. If adjustment is necessary
refer to Figure 4 and the following
procedure.
The one adjustment screw adjusts
both the ON time and OFF time
equally. The adjustment range is from
.5 seconds (60 cycles/minute) to
5seconds (6 cycles/minute).
FORM 402423 (4)

The adjustment screw allows 15 turns
of adjustment over the timing range.
The adjustment screw should be turned
20 turns counter-clockwise to insure
you are starting at minimum.
Note: You can not adjust below
minimum -additional turns counter-
clockwise have no effect.
Each clockwise turn will equal approx-
imately 3seconds. Add the number of
turns clockwise to reach the approx-
imate desired timing. Some additional
adjustment may be necessary depend-
ing on the accuracy needed.
Use the light onthe cycle timer to help
in setting the time. The light will turn
on when there is power going to SV2.
TROUBLESHOOTING
If the following procedures do not correct
the problem, contact afactory authorized
service center. When submitting equip-
ment to be repaired, be sure to state the
nature of the problem and indicate if a
repair cost estimate is required.
PROBLEMS
CYLINDER PRESSURE GAUGE
DOES NOT REGISTER PRESSURE.
A.
B.
C.
D.
No system pressure to the pump.
No 24 VDC signal at solenoids SV1
and SV2.
Pressure reducing valve set too low.
Increase setting by 1/2 turn to check
operation.
Primary solenoid valve SV1 may be
inoperative.
PUMP PRESSURE BUILDS VERY
SLOWLY OR NOT AT ALL.
A.
B.
C.
D.
E.
No pulsing signal at SV2.
Pressure reducing valve may be set
too low.
Grease viscosity may be too high for
temperature at which pump is oper-
ating.
If pressure is not building at all, sec-
ondary solenoid valve SV2 may be
inoperative.
Pump piston ball checks and inlet
checks may have foreign matter
trapped causing leakage. Remove,
inspect and clean if necessary.
F. Inspect sealing surfaces between
upper and lower inlet checks.
Replace if rough or pitted.
G. Replace shovel rod if rough or pit-
ted. Replace shovel rod packing.
H. Inspect lubricant supply line for
leaks or breaks.
DISASSEMBLY
Refer to SERVICE PARTS for part num-
bers and location. Bleed all pressure
from hydraulic and grease lines before
disassembling pumps.
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
Disconnect hose assemblies
(241806 and 241963) from upper
portion of the pump.
Remove cylinder adapters and
gaskets (241961 and 241810).
Remove bolts and washers securing
cover to pump (50058 and 48083).
Remove cover and valve assembly
(241799 and 84970).
Using two wrenches, unscrew cou-
pling nut (241805) from pump shaft
end (11329).
Remove four upper bolts (50771)
and lock washers (68186) secur-
ing mounting plate (241803) to the
tie rods (241804).
Remove hydraulic cylinder
(241814) and mounting plate
(241803).
The hydraulic cylinder can be disas-
sembled from mounting plate by re-
moving four bolts (242048) and
lock washers (68186).
Tie rods (241804) can now be
removed from pump outlet body
(40537) by removing four lower
bolts and lock washers (50771 and
68186).
Unscrew pump tube from outlet
body (40537).
Extend pump piston rod (11340)
out of the bottom of outlet body
(40537). Place wrenches on piston
end (11329) and flats of piston rod
(11340) and unscrew piston rod.
Thread the piston rod through the
gland packing to allow removal of
the pump tube.
L.
M.
N.
O.
Unscrew gland packing nut (12333)
from outlet body and remove all
gland parts.
Remove the priming tube (61275)
from the bushing extension (61273).
Extend plunger rod (11723) out of
bushing extension and unscrew
priming plunger (11724) to allow re-
moval of priming check parts and
plunger rod (11723).
Remove bushing extension (61273)
and unscrew plunger and bushing
assembly (90554) from pump tube.
Unscrew coupling nut (11345) from
plunger adapter (11344) to allow re-
moval of plunger and bushing as-
sembly intact, reducing the chance
of loosing ball stop (57027) and
check ball (66010).
ASSEMBLY
To reassemble, perform DISASSEMBLY
procedures in reverse.
IMPORTANT
To prevent damage to pump gland pack-
ing and to help increase packing life,
lube pump piston rod before assembly.
Thread piston rod through gland packing
when assembling pump.
REPAIR
Repair is limited to replacement of listed
service parts. Special procedures and
tools are required. Contact Lincoln
Technical Service, One Lincoln Way,
St. Louis, MO 63120-1578, (314)
679-4200 Ext. 782 for your nearest
authorized service center.
When ordering replacement parts, list:
part number, description, model number
and series letter.
ACCESSORIES
Model 84980
Model 84990
Model 84616
Hydraulic Operated
Vent Valve
Hydraulic Operated
Vent Valve Assembly
Drum Cover and
Model 84530
Model 244270
Model 84015
Model 69630
83001
Tiedown Assembly
Controller
Cycle Timer
24 VDC Timer
Pressure Switch
Lower Pump Tube
Repair Kit
(5) FORM 402423

SERVICE PARTS
IMPORTANT
START FASTENERS BYHAND
TOAVOID STRIPPING THREADS
WHEN REASSEMBLY.
BASIC PISTON PUMP DRUM DIMENSION
PUMP ROD TUBE SIZE A
84960 13020 61407 120 lb. 27-3/8"
64961 11799 61293 50 lb. 18-7/8"
84962 11761 61285 400 lb. 33-15/16"
FORM 402423 (6)

SERVICE PARTS
PART
11329
11340
11344
11345
11346
11349
11702
11721
11722
11723
11724
11725
11726
12333
14940
15184
31047
31048
31049
31050
31054
34180
34572
35073
38165
40537
48083
48213
48268
50058
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
2
DESCRIPTION
Piston bolt
Piston rod
Plunger adapter
Coupling nut
Coupling stud
Piston rod connector
Check washer
Priming check
Check stop
Plunger rod
Priming plunger
Priming check seat
Check seat
Gland packing nut
Gland packing spacer
Adapter
Check seat gasket
Connector gasket
Bushing gasket
Gland gasket
Pump tube gasket
Gland packing (nitrite)
O-ring (polyurethane)
Priming check packing (nitrile)
U-cup packing (polyurethane)
Outlet body
Washer
Gland packing washer
Gland packing washer
Bolt
PART
50178
50771
57027
61273
66010
66186
66220
84970
90554
239719
241799
241803
241804
241805
241806
241810
241814
241846
241848
241961
241963
242048
242205
242206
242207
242208
242209
242211
242631
242704
QTY.
2
8
2
1
4
12
2
1
1
1
1
1
4
1
1
2
1
1
1
2
1
4
1
2
1
1
2
1
1
2
DESCRIPTION
Bolt
Bolt
Ball stop
Bushing extension
Ball
Lock washer
Lock washer
Valve assembly
Plunger and bushing assembly
Priming tube
Cover assembly
Mounting plate
Tie rod
Coupling nut
Hose
Gasket
Hydraulic cylinder
Label
Pump assembly
Adapter
Hose
Bolt
3-way valve
Solenoid coil
Pressure reducing valve
4-way valve
Solenoid connector
Gauge
Orifice assembly
Nut
LIMITED WARRANTY
Lincoln, APentair Company, warrants that lubrication equipment, materials dispensing equipment and other related equipment
manufactured by it will be free from defects in material and workmanship during the one (1) year following the date of purchase.
If equipment proves to be defective during this warranty period, it will be repaired or replaced without charge, provided that
factory examination indicates the equipment to be defective. To obtain repair or replacement, it must be shipped, transportation
charges prepaid, with proof of date of purchase to aLincoln authorized Warranty and Service Center, within the one (1) year
following the date of purchase.
This warranty is extended to the original retail purchaser only. This warranty does not apply to equipment damaged from
accident, overload, abuse, misuse, negligence, faulty installation or abrasive or corrosive materials, or to equipment repaired or
altered by anyone not authorized by Lincoln to repair or alter the equipment. This warranty applies only to equipment installed
and operated according to the recommendations of Lincoln or its authorized field personnel. No other express warranty applies
to lubrication equipment, materials dispensing equipment, and other related equipment manufactured by Lincoln.
ANY IMPLIED WARRANTIES applicable to lubrication equipment, materials dispensing equipment, and other related equipment
manufactured by Lincoln INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR APARTICULAR
PURPOSE, WILL LAST ONLY FOR ONE (1) YEAR FROM THE DATE OF PURCHASE. SOME STATES DO NOT ALLOW
LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
In no event shall Lincoln be liable for incidental or consequential damages. The liability of Lincoln on any claim for loss or
damage arising out of the sale, resale, or use of lubrication equipment, materials dispensing equipment, and other related
equipment shall in no event exceed the purchase price. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION
OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO
You.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM
STATE TO STATE.
(7) FORM 402423

CENTRO-MATIC ®
MODULAR-LUBE ®
FORM 402423 (8)