Pentair PCD-1000 User manual

INSTALLATION AND
USER’S GUIDE
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
PCD-1000 SUBMERSIBLE PUMP
STAINLESS STEEL UTILITY PUMP

PCD-1000 SUBMERSIBLE PUMP Installation and User’s Guide PCD-1000 SUBMERSIBLE PUMP Installation and User’s Guide
i
CUSTOMER SERVICE / TECHNICAL SUPPORT
If you have questions about ordering Pentair replacement parts, and pool products, please use the following
contact information:
Technical Support
Sanford, North Carolina (8 A.M. to 4:30 P.M. ET)
Phone: [phone]
Fax: [phone]
Moorpark, California (8 A.M. to 4:30 P.M. PT)
Phone: [phone] (Ext. 5591)
Fax: [phone]
2
2
2
2
3
3
4
Pump Warning and Safety Instructions ................
Pump Overview ......................................................
Pump Description
Specifications
Pump Performance
General Information
Installation and Operation ......................................
Location and Placement
Operation Information
Shaft Seal
Automatic Reset Thermal Protector
Float Switch
Troubleshooting .....................................................
ii
1
1
1
1
1
Customer Service (8 A.M. to 4:30 P.M. — Eastern
and Pacific Times)
Phone: [phone]
Fax: [phone]
Web site
Visit www.pentair.com
TABLE OF CONTENTS
Warnings and safety instructions for Pentair Aquatic Systems™
pumps and other related products are available at: http://www.
pentairpool.com/pool-owner/safety-warnings/ or call (800) 831-
7133 for additional free copies of these instructions.
Please refer to http://www.pentairpool.com/pool-owner/safety-
warnings/ for warning and safety instructions related to this product.
This guide provides installation and operation instructions for
this product. Consult Pentair with any questions regarding this
equipment.
Attention Installer: This guide contains important information
about the installation, operation and safe use of this product. This
information should be given to the owner and/or operator of this
equipment after installation or left on or near the pump.
Attention User: This manual contains important information that
will help you in operating and maintaining this product. Please
retain it for future reference.
IMPORTANT NOTICE
This is the safety alert symbol. When you see
this symbol on your system or in this manual,
look for one of the following signal words and
be alert to the potential for personal injury.
Warns about hazards that can cause death,
serious personal injury, or major property
damage if ignored.
Warns about hazards that may cause death,
serious personal injury, or major property
damage if ignored.
Warns about hazards that may or can cause
minor personal injury or property damage
if ignored.
NOTE indicates special instructions not related to hazards.
Carefully read and follow all safety instructions in this manual and
on equipment. Keep safety labels in good condition; replace if
missing or damaged.
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS

PUMP WARNING AND SAFETY INSTRUCTIONS
Pump should always be electrically grounded to a
suitable electrical ground such as a grounded water
RISK OF ELECTRICAL SHOCK. Connect only to
a branch circuit protected by a ground-fault circuit-
Do not permit children to use this product.
When installing and using this electrical equipment, basic safety
precautions should always be followed, include the following:
FAILURE TO FOLLOW ALL INSTRUCTIONS AND
WARNINGS CAN RESULT IN SERIOUS BODILY
INJURY OR DEATH. THIS PUMP SHOULD BE INSTALLED AND
SERVICED ONLY BY A QUALIFIED SERVICE PROFESSIONAL.
INSTALLERS, OPERATORS AND OWNERS MUST READ THESE
WARNINGS AND ALL INSTRUCTIONS IN THE OWNER’S MANUAL
BEFORE USING THIS PUMP. THESE WARNINGS AND THE OWNER’S
MANUAL MUST BE LEFT WITH THE PUMP OWNER.
PCD-1000 SUBMERSIBLE PUMP Installation and User’s Guide
interrupter (GFCI). Contact a qualified electrician if you cannot verify that
the circuit is protected by a GFCI.
This unit must be connected only to a supply
circuit that is protected by a ground-fault circuit-
interrupter (GFCI). Such a GFCI should be provided by the installer and
should be tested on a routine basis. To test the GFCI, push the test
button. The GFCI should interrupt power. Push the reset button. Power
should be restored.
If the GFCI fails to operate in this manner, the GFCI is defective. If the
GFCI interrupts power to the pump without the test button being pushed,
a ground current is flowing, indicating the possibility of an electric shock.
Do not use this pump. Disconnect the pump and have the problem
corrected by a qualified service representative before using.
This pump has not been investigated for swimming
pool and marine areas. This pump is not intended
for use with the filtration or circulation systems of pool, spas or water ap-
plications. This pump has not been investigated for use in swimming pool
areas while swimmers are present. Do not allow swimmers in the pool or
spa while operating a submersible pump.
This pump has not been tested or approved for use
as the filtration or circulation systems of pools, spas,
or water applications. This pump has not been tested or approved for use
in swimming pool areas while swimmers are present.
This pump is intended for utilitarian purposes only
and to be used only by a trained service professional
using a properly-functioning GFCI (ground fault circuit interrupter) device.
An acceptable motor-control switch shall be provided at the time of instal-
lation that matches motor input in full load amps.
Pump is supplied with a grounding conductor and
grounding-type attachment plug. Be sure it is con-
nected only to a properly grounded grounding-type receptacle. Where a
2-prong wall receptacle is encountered, it must be replaced with properly
grounded 3-prong receptacle installed in accordance with codes and
ordinances that apply.
pipe or a properly grounded metallic raceway or ground wire system. Do
not cut off round ground pin.
RISK OF ELECTRICAL SHOCK. Electrical shock
can burn or kill. If your work surfaces have water or
moisture on them, do not walk on wet area until all power has been turned
OFF. If the pump stops, disconnect power from unit before attempting to
check why unit has stopped operating.
Pumps improperly or installed or used in applications
other than for which the pump was intended can
result in severe personal injury or death. These risks may include but not
be limited to electric shock, fire, flooding, suction entrapment or severe
injury or property damage caused by a structural failure of the pump or
other system component.
Release all pressure within system before servicing any component.
Remove pump from any body of water before servicing.
Secure discharge line before starting pump. An unsecured discharge
line will whip, possibly causing personal injury and/or property damage.
If servicing or while power is connected, do not handle pump or pump
motor with wet hands or when standing on wet or damp surface, or in water.
Check hoses for weak or worn condition before each
use, making certain that all connections are secure.
Protect electrical cord from sharp objects, hot surfaces, oil, and chemicals.
Avoid kinking cord.
Replace or repair damaged or worn cords immediately.
General Installation Information
Personal Safety
• Allworkmustbeperformedbyaqualied service professional,
and must conform to all GFCI standards; and all national, state,
and local codes.
• Installtoprovidedrainageofcompartmentforelectricalcomponents.
• Thepumpwillfunctioncorrectlyonlyifitisproperlysizedtothe
specific application and properly installed.
• Knowthepumpapplication,limitations,andpotentialhazards.
•Do not use this pump in a fish pond.
•Always disconnect power before servicing.
•Wear safety glasses at all times when working with pumps.
•Keep work area clean, uncluttered, and properly lighted – replace
all unused tools and equipment.
•Keep visitors at a safe distance from work area.
•Make work areas child-proof – with padlocks, master switches,
and other applicable safety devices.
Do not run the pump dry.
RISK OF FLOODING. If a flexible discharge hose is
used, be sure pump is secured in sump to prevent
movement. Failure to secure pump may allow pump movement, switch
interference, and prevent pump from starting or stopping.
SAVE THESE INSTRUCTIONS
ii

PUMP OVERVIEW
Pump Description
This submersible sump pump is designed for draining
and utility applications. The pump features a stainless
steel casing, suction strainer, impeller and shaft, along
with permanently lubricated ball bearings and automatic
thermal overload protection. Includes a float switch and
a PVC elbow.
Specifications
The pump is designed for 115 VAC, 60 Hz operation
and requires a minimum 15 amp dedicated circuit.
Both pump and switch are supplied with three wire
cord sets with grounding-type plugs.
Model HP
GPM of Water @ Total Feet of Head
Shut off5’ 10’ 15’ 20’
PCD-1000 3/4 45.5 34.0 21.5 12.0 26.2’
Model HP
Motor Full
Load
(Amps) RPM
Minimum
Circuit Req.
(Amps)
Liquid
Temperature
Range
Switch
Setting Pumps
Down
ToOn Off
PCD-1000 3/4 6.4 3450 15
32/130° F
0/54° C
12”
30 cm
6”
15.2
cm
1-3/8” 3.5
cm
Pump Performance
Power supply required .................. 115VAC, 60 Hz
Motor duty .......................................... Continuous*
Dedicated Circuit Requirement (min) ...... 15 Amps
Pump Discharge ...........................1-1⁄4” Male NPT
Discharge Adapter:........1-1⁄4” Female NPT Elbow
Passes solids up to: ........................................ 3/4”
*Note: For continuous operation, water depth
must be at least 2” (5 cm).
• Equippedwith15-foot,18/3groundingtypepower
cord.
• Optionaltetheredoatswitchforautomaticoperation
• Clog-resistantcaststainlesssteelimpeller,ceramic
shaft facings, and oil chamber for efficient seal
lubrication.
• 115V,60Hz,singlephasepermanentsplitcapacitor
motor
General Information
Electrically powered sump pumps can provide many
years of trouble-free service when correctly installed,
maintained, and used. However, unusual circumstanc-
es may prevent your pump from functioning normally,
such as:
•Interruption of power to the pump
•Dirt/debris in the sump
•Flooding that exceeds the pump’s capacity
•Electrical or mechanical failure in the pump.
To prevent possible water damage due to flooding, con-
sult your retailer about a secondary AC sump pump, a
DC backup sump pump, and/or a high water alarm.
See the “Troubleshooting” in section 4 of this manual for
information about common sump pump problems and
corrective action. Note: No repair parts are available for
this pump.
1
PCD-1000 SUBMERSIBLE PUMP Installation and User’s Guide

PCD-1000 SUBMERSIBLE PUMP Installation and User’s GuidePCD-1000 SUBMERSIBLE PUMP Installation and User’s Guide
PCD-1000 Submersible Pump
2
®
CUS
Location and Placement
1. Construct sump pit of tile, concrete, steel, or plastic.
Check local codes for approved materials.Install the
pump in sump pit with:
•Minimum diameter of 12” (30.5 cm)
•Sump depth of 18” (46 cm)
2. Install pump in pit so that switch operating mechanism
has maximum possible clearance.
3. Pump should not be installed on clay, earth, or sand
surfaces.
•Clear sump pit of small stones and gravel which
could clog pump.
•Be sure to keep pump inlet screen clear.
Note: Do not use ordinary pipe joint compound on
plaStic pipe. Pipe joint compound can
disintegrate plastic.
4. Install discharge plumbing.Use rigid plastic pipe and
wrap threads with thread seal tape or other pipe joint
compound. Screw pipe into pump and hand tighten
1 to 1-1⁄2 turns.
5. To reduce motor noise and vibrations, a short length
of rubber hose (1-7⁄8” I.D., e.g. radiator hose) can
be connected into discharge line near pump using
suitable clamps.
6. Install an in-line check valve to prevent flow
backwards through pump when pump shuts off.
7. If pump discharge line is exposed to outside sub-
freezing atmosphere, portion of line exposed must
be installed so any water remaining in pipe will drain
to the outfall by gravity.
Note: Failure to do this can cause water trapped in dis-
charge to freeze which could result in damage to
pump.
8. The unit is ready for operation after the piping and
check valve are installed.
9. Check operation by filling sump with water and
observing pump operation for one complete cycle.
INSTALLATION AND OPERATION
Pump should always be electrically grounded to a suitable electrical ground such as a grounded water pipe or a properly
grounded metallic raceway or ground wire system. Do not cut off round ground pin.
RISK OF ELECTRICAL SHOCK. Do not handle a pump or pump motor with wet hands, or when standing on wet or damp surface
or in water if power is connected. Know the pump application, limitations, and potential hazards.
Failure to check operation by filling sump with water and observing pump operation through one complete cycle may lead to im-
proper operation, premature failure, and flooding.
Operation Information
1. Be sure to secure a discharge line before starting
the pump. An unsecured discharge line can whip
around and potentially cause personal injury.
2. Check all hoses for weak or worn conditions before
each use, be sure that all connections are secure.
3. Protect electrical cord from sharp objects, hot
surfaces, oil, and chemicals.
4. Periodically inspect sump, pump, and system
components.Keep free of debris and foreign objects
and perform routine maintenance as required.
Note: This pump is not designed for applications
involving salt water or brine. Using the pump with
salt water or brine will void the warranty. Pump only
water with this pump.
Shaft Seal
The shaft seal depends on water for lubrication. Do not
operate pump unless it is submerged in water as seal
may be damaged if allowed to run dry. Allowing the
pump to run dry will void warranty.

PCD-1000 SUBMERSIBLE PUMP Installation and User’s Guide
3
Automatic Reset Thermal Protector
The motor is equipped with automatic reset thermal
protector. If the temperature in the motor should rise,
the switch will cut off all power before damage can be
done to motor. When the motor has cooled sufficiently,
the switch will reset automatically and restart the motor.
If protector trips repeatedly, remove the pump and
check for the cause of difficulty. The following can
cause the pump to cycle on and off:
•Low voltage
•Dry running (running the pump without water)
•Long extension cords
•Clogged impeller
•Very low head or lift
The pump will not remove all water. If a manually oper-
ated pump is operating and suddenly no water appears
from the discharge hose, shut OFF unit immediately.
Water level is probably very low and unit has lost prime.
Float switch turns the pump on as it reaches
approx. a 45° angle.
Water Level
OFF
ON
45°
Float switch rises as water level in-
creases.
OFF
Water Level
Float Switch
For automatic operation, plug the float switch di-
rectly into the outlet and plug the pump cord into
opposite end of switch plug. The use of float switch
is optional. For manual operation,
insert the pump plug directly into the outlet.
1. Plug the float switch into the wall outlet.
2. Plug the pump into the float switch.
3. Anchor the float switch cord on the handle on
the pump.
4. The float switch is now ready for operation.
5. The float switch turns on the pump when it
reaches about a 45° angle from the handle.
6. The images below show when to expect the float
switch to turn on the pump.
Float Switch Positions

PCD-1000 SUBMERSIBLE PUMP Installation and User’s GuidePCD-1000 SUBMERSIBLE PUMP Installation and User’s Guide
4
TROUBLESHOOTING
RISK OF ELECTRICAL SHOCK.
Hazardous voltage; can shock, burn, or kill. Unplug pump and disconnect power before attempting to clean or work on pump.
Symptoms Possible Causes Corrective Action
Pump won’t start or run. Blown fuse.
Low line voltage.
Defective motor.
Defective float switch
Impeller.
Float obstructed.
If fuse is blown, replace with fuse of
proper size.
If voltage under recommended
minimum, check size of wiring from main switch
on property. If OK, contact power company or
hydro authority.
Replace pump.
Replace switch.
If impeller won’t turn, locate source of
binding and clean out with hose
or remove.
Remove obstruction.
Pump starts and stops too
often.
Backflow of water from piping.
Faulty float switch
Install or replace check valve.
Replace switch.
Pump will not shut off. Defective float switch.
Restricted discharge
(obstacle in piping)
Float obstructed.
Replace switch.
Remove pump and clean pump and
piping.
Remove obstruction.
Pump operates but deliv-
ers little or no water.
Low line voltage.
Something caught in impeller.
Worn or defective parts or
plugged impeller.
Airlock (check valve installed
without vent hole).
If voltage under recommended minimum, check
size of wiring from main switch on property. If
OK, contact power company or hydro authority.
Clean out impeller or replace pump.
Clean out impeller if plugged; otherwise replace
pump.
Drill a 1/16” - 1/8” diameter hole between pump
and discharge and check valve.
This pump has no serviceable parts inside the pump casing. Opening the case will ruin the pump. If obstruc-
tion or blockage of impeller cannot be cleaned out from the outside (for instance, by washing out with a garden
hose), replace the pump.

1620 HAWKINS AVE., SANFORD, NC 27330 • [phone]
10951 WEST LOS ANGELES AVE., MOORPARK, CA 93021 • [phone]
All indicated Pentair trademarks and logos are property of Pentair. Third party registered and unregistered trademarks and logos are the property of
their respective owners.
© 2023 Pentair. All rights reserved. WWW.PENTAIR.COM
*353080*
P/N 353080 REV. C 7/31/23