Perfect Point E-Drill User manual

®
Fastener Removal System
User Guide
SYSTEM PART NUMBERS
CP1-SY-111
CP1-SY-141
CP1-SY-160
CP1-SY-121
CP1-SY-150
CP1-SY-170
CP1-SY-131
CP1-SY-151
TM

WARNINGS:
This fastener removal system should
only be operated by factory trained
authorized operators.
The E-Drill system is designed, built and
calibrated to work with factory genuine
parts and accessories, the use of non-
authorized components, electrodes, or
accessories can result in airframe
damage, tool damage, personal injury, or
death. Lethal high voltages are present
throughout the Power Supply Cabinet.
Follow all Warning and Caution
statements outlined in this User Guide
and all equipment Warning placards. Do
not proceed with any periodic
maintenance until factory trained and
authorized, and this document has been
thoroughly reviewed and understood.
Only trained, authorized technicians
should attempt tool use, tool selection,
adjustments, dielectric system
replenishment, and periodic
maintenance. This unit is not field
repairable; if any malfunctions are
encountered please contact Perfect
PointTM EDM Corporation immediately for
service.
Product specifications are subject to
change, and photographs in this
document may not match the current E-
Drill product combinations exactly.

15192 Triton Lane
Huntington Beach, CA 92649
Office Tel: [phone]
Hotline Tel: [phone]
www.ppedm.com
User Guide
Document No.
61-101
Revision:
107
Date:
10/18/2018
This document is the property of PPedm Corp. and contains proprietary and/or patented information and may not be reproduced in
part or in whole without the express written permission of the company. Perfect Point logo, Perfect Point TM and E-Drill®are
trademarks of PPedm, Corp. US and worldwide patents pending.
Page 3 of 76
Limited Warranty Statement
Perfect Point EDM Corp. warrants to the end user that its products will be free from defects in material and
workmanship for a period of twelve (12) months from the date of delivery, but not more than eighteen (18) months
after date of shipment, and the successful completion of operator equipment use and maintenance training. This
warranty extends only to the original purchaser, is expressly in lieu of all other warranties, expressed or implied,
and is further in lieu of all other liabilities or obligations for any consequential damages or losses incurred by the
buyer in connection with the purchase or use of the product.
This warranty applies to systems subjected to normal operating conditions established by PPedm and explicitly
excludes equipment subjected to:
•User alteration.
•Accident or damage caused by the end-user.
•Improper handling, installation, maintenance, application, or contamination as established by PPedm
equipment operating instructions and preventative maintenance.
•Use with improper voltage.
•Use contrary to the operation instructions, and failure to properly service and maintain per PPedm
instructions.
•The use of non-authorized components, electrodes, or accessories.
Use of counterfeit electrodes will result in eccentric cuts (which will cause airframe damage)
incorrect cut depths, cutting times and electrode life. Use of counterfeit electrodes will also
invalidate the warranty. PPEDM will not repair systems or components damaged by the use of
counterfeit electrodes.
•Unauthorized disassembly, repair, or alteration by anyone other than PPedm Corp. No allowances will
be made for repairs or alterations effected without specific written authorization from PPedm.
This warranty does not cover:
•Normal wear and tearofsoft goods (seals,hoses, cables etc.),E-Drill Adapters, Guides, Locators, Punch
Pins or Punch Guides and other fixtures or tools.
Credit will NOT be allowed nor shipment accepted on any machine or component thereof without Perfect Point’s
prior written consent and issuance of a PPedm Return Material Authorization (RMA).
PPedm will at its option, repair or replace any defective machine or component thereof for the specified warranty
period. PPedm reserves the right to substitute new equipment and/or improve the part(s) on any machine or part
thereof judged defective without further liability. Machines orcomponents thereof will be repaired and the warranty
time continued.
All machines or components thereof returned for warranty consideration MUST NOT HAVE BEEN TAMPERED
WITH and all anti-tamper seals and/or striping must be intact. Removed or destroyed anti-tamper seals and/or
striping will be cause to VOID these warranty terms and conditions.
Liability Limitations: Under no circumstances shall PPedm have anyliability for liquidated damages orcollateral,
consequential, or special damages loss of production or progress of production, whether resulting from delays in
delivery or performance, breach of warranty, negligent manufacture or otherwise. Purchaser agrees to indemnify
and hold harmless PPedm from all claims by third parties in excess of theselimitations.
THIS WARRANTY IS THE SOLE WARRANTY OF PPedm AND ANY OTHER WARRANTIES EXPRESSEDOR
IMPLIED IN FACT, INCLUDING ANY WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE, ARE
HEREBY SPECIFICALLY EXCLUDED.

15192 Triton Lane
Huntington Beach, CA 92649
Office Tel: [phone]
Hotline Tel: [phone]
www.ppedm.com
User Guide
Document No.
61-101
Revision:
107
Date:
10/18/2018
This document is the property of PPedm Corp. and contains proprietary and/or patented information and may not be reproduced in
part or in whole without the express written permission of the company. Perfect Point logo, Perfect Point TM and E-Drill®are
trademarks of PPedm, Corp. US and worldwide patents pending.
Page 4 of 76
WARNING WARNING WARNING
The USE of Counterfeit Electrodes Can Cause Damage to the
E-Drill, Aircraft, Aircraft Components, and Aircraft Structures.
THIS IS A SERIOUS SAFETY ISSUE!
Perfect Point electrodes are manufactured to exacting
standards and are certified for use with E-Drill systems.
Performance and control are matched to specific alloys.
Concentricity, Depth Control, Cut Diameter and Electrode Life
will not be maintained outside of these specifications.
The USE of Counterfeit Electrodes Will Violate the E-Drill
System warranty and Perfect Point WILL NOT Service E-Drill
Systems that USE Counterfeit Electrodes
For the Protection of Your E-Drill System and the safety of the
Application for Which You Are Using the E-Drill
DO NOT USE COUNTERFEIT ELECTRODES!
Only genuine electrodes supplied in original Perfect Point
packaging should be used in your system! If you suspect you
have received COUNTERFEIT ELECTRODES, please contact
the Perfect Point Support Hotline to Report.
1-714-891-6533
WARNING WARNING WARNING

15192 Triton Lane
Huntington Beach, CA 92649
Office Tel: [phone]
Hotline Tel: [phone]
www.ppedm.com
User Guide
Document No.
61-101
Revision:
107
Date:
10/18/2018
This document is the property of PPedm Corp. and contains proprietary and/or patented information and may not be reproduced in
part or in whole without the express written permission of the company. Perfect Point logo, Perfect Point TM and E-Drill®are
trademarks of PPedm, Corp. US and worldwide patents pending.
Page 5 of 76
Perfect Point EDM Software End-User License Agreement (EULA)
IMPORTANT- READ CAREFULLY: This End-User License Agreement (“EULA”) is a legal agreement between
the user (either an individual or a single entity) and Perfect Point EDM Corp. (“PERFECT POINT”), the
manufacturer of the E-DRILL you have acquired, that includes certain Perfect Point software product(s) installed
on the E-DRILL system and equipment (“PPEDM SOFTWARE”). The PPEDM SOFTWARE includes computer
software, the associated media, any printed materials, any “on-line” or electronic documentation, upgrades and
recovery media. By using the PPEDM SOFTWARE, you agree to be bound by the terms of this EULA. If you do
not agree to the terms of this EULA, Perfect Point declines to license the PPEDM SOFTWARE to you. In such
event, you may not use the PPEDM SOFTWARE, and you should promptly contact PERFECT POINT for
instructions on return of the entire product.
PERFECT POINT SOFTWARE LICENSE
The PPEDM SOFTWARE is protected by copyright laws and international copyright treaties, as well as other
intellectual property laws and treaties. The PPEDM SOFTWARE is licensed, not sold.
1. GRANT OF LICENSE. This EULA grants you the following rights:
•Software. You may use the PPEDM SOFTWARE as installed on the E-DRILL.
2. OTHER RIGHTS AND LIMITATIONS.
•Limitations on reverse engineering, Decompilation and Disassembly. You may not reverse
engineer, decompile, or disassemble the PPEDMSOFTWARE.
•Single E-DRILL. The PPEDM SOFTWARE is licensed with the E-DRILL as a single integrated
product. The PPEDM SOFTWARE may only be used with the E-DRILL.
•Rental. You may not rent or lease the PPEDM SOFTWARE without prior written approval from
PERFECT POINT.
•Software transfer. You may permanently transfer all your rights under the EULA only as part of a sale
or transfer of the E-DRILL, provided you retain no copies, b) transfer all of the PPEDM SOFTWARE
(including all component parts, the media, any upgrades, and this EULA, c) you notify PERFECT
POINT of the new user, and d) the recipient agrees to the terms of this EULA.
•Termination. Without prejudice to any other rights, PERFECT POINT may terminate the EULA if you
fail to comply with its terms and conditions. In such event, you must return the entire product to
PERFECT POINT, and all its component parts.
3. COPYRIGHT. All title and copyrights in and to the PPEDM SOFTWARE (including but not limited to any
images, photographs, animations, video, audio, music, text and “applets,” incorporated into the PPEDM
SOFTWARE), and the accompanying printed material, are owned by PERFECT POINT. You may notcopy
the printed materials accompanying the PPEDM SOFTWARE, without prior written approval from
PERFECT POINT. All rights not specifically granted under this EULA are reserved by PERFECTPOINT.
This Software Agreement and Limited Warranty are governed by the laws of the State of California, U.S.A.