Pfaff 3582-2/01 User manual

Instruction Manual
3582-2/01
296-12-18 572/002
Betriebsanleitung engl. 03.2002
This instruction manual applies to machines from the
following serial numbers onwards:
# 006141101

This instruction manual applies to all versions and subclasses listed under
"Specifications".
Reprinting, copying or translation of PFAFF instruction manuals, whether in whole or in part,
is not permitted without our prior permission and not without written indication of the
source.
PFAFF Industrie Maschinen AG
Postfach 3020
D-67653 Kaiserslautern
Königstr. 154
D-67655 Kaiserslautern
Editing/illustrations
HAAS-Publikationen GmbH
D-53840 Troisdorf

Table of contents
Contents .......................................................................................... Chapter
Register 01
Safety ........................................................................................................................... 1
Register 02
Proper use .................................................................................................................... 2
Specifications ............................................................................................................... 3
Disposal of the machine ............................................................................................... 4
Transport, packaging and storage ................................................................................. 5
Explanation of the symbols .......................................................................................... 6
Register 03
Controls ........................................................................................................................ 7
Register 04
Mounting and commissioning the machine .................................................................. 8
Register 05
Preparation ................................................................................................................... 9
Register 06
Sewing ....................................................................................................................... 10
Register 07
Care and maintenance ................................................................................................ 11
Adjustment ................................................................................................................. 12
Register 08
Circuit diagrams ......................................................................................................... 13
Register 09
Parts list .........................................................................................................................
Register 10
Miscellaneous ................................................................................................................

Register 01
Contents .......................................................................................... Chapter
1Safety ........................................................................................................................ 1 -1
1.01 Directives .................................................................................................................. 1- 1
1.02 General notes on safety ............................................................................................ 1-1
1.03 Safety symbols ......................................................................................................... 1 - 2
1.04 Important points for the user .................................................................................... 1 - 2
1.05 Operating and specialist personnel ........................................................................... 1 - 3
1.05.01 Operating personnel .................................................................................................. 1 - 3
1.05.02 Specialist personnel .................................................................................................. 1 - 3
1.06 Danger .......................................................................................................................1- 4

1 - 1
Safety
1 Safety
1.01 Regulations
This machine is constructed in accordance with the European regulations indicated in the
conformity and manufacturer's declarations.
In addition to this instruction manual, please also observe all generally accepted, statutory
and other legal requirements, including those of the user's country, and the applicable pol-
lution control regulations!
The valid regulations of the regional social insurance society for occupational accidents or
other supervisory authorities are to be strictly adhered to!
1.02 General notes on safety
●The machine must only be operated by adequately trained operators and only when the
instruction manual has been fully read and understood!
●All notices on safety and the instruction manual of the motor manufacturer are to be read
before the machine is put into operation!
●All notes on the machine concerning danger and safety must be observed!
●The machine must be used for the purpose for which it is intended and must not be
operated without its safety devices; all regulations relevant to safety must be adhered to.
●When part sets are changed (e.g. needle, presser foot, needle plate, feed dog or bob-bin),
during threading, when the workplace is left unattended and during maintenance work,
the machine must be isolated from the power supply by turning off the on/off switch or
removing the plug from the mains!
●Daily maintenance work must only be carried out by appropriately trained persons!
●Repairs and special maintenance work must only be carried out by qualified technical
staff or persons with appropriate training!
●During maintenance or repairs on the pneumatic system the machine must be isolated
from the compressed air supply! The only exception to this is when adjustments or
function checks are carried out by appropriately trained technical staff!
●Work on the electrical equipment must only be carried out by technical staff who are
qualified to do so!
●Work on parts or equipment connected to the power supply is not permitted! The only
exceptions to this are specified in regulations EN 50110.
●Conversion or modification of the machine must only be carried out under observation of
all relevant safety regulations!

1 - 2
Safety
●Only spare parts which have been approved by us are to be used for repairs! We draw
special attention to the fact that spare parts and accessories not supplied by us have not
been subjected to testing nor approval by us. Fitting and/or use of any such parts may
cause negative changes to the design characteristics of the machine. We shall not ac-
cept any liability for damage caused by the use of non-original parts.
1.03 1.03 Safety symbols
Danger!
Special points to observe.
Danger of injury to operating or technical staff!
Danger: Laser beam!
Caution
Do not operate without finger guard and safety devices.
Before threading, changing bobbin and needle, cleaning
etc. switch off main switch.
1.04 Important notes for the user
●This instruction manual belongs to the equipment of the machine and must be available
to the operating staff at all times.
This instruction manual must be read before the machine is operated for the first time.
●Both operating and technical staff must be instructed on the safety devices of the mach-
ine and on safe working methods.
●It is the duty of the user to operate the machine in perfect running order only.
●The user must ensure that none of the safety devices are removed nor put out of work-
ing order.
●The user must ensure that only authorized persons operate and work on the machine.
For further information please refer to your PFAFF agency.
I

1 - 3
Safety
1.05 Notes for operating and technical staff
1.05.01 Operating staff
Operating staff are the persons responsible for setting up, operating and cleaning the mach-
ine and for removing any disturbances in the sewing area.
The operating staff are obliged to observe the following points, and must:
●always observe the notes on safety in this instruction manual!
●avoid using any working methods which adversely effect the safety of the machine!
●avoid wearing loose-fitting clothing or jewelry such as necklaces or rings!
●also ensure that only authorized persons are allowed near the danger area of the
machine!
●immediately report to the user any changes to the machine that may affect its safety!
1.05.02 Technical staff
Technical staff are persons who have been trained in electrical engineering, electronics,
pneumatics and mechanical engineering. They are responsible for lubricating, servicing,
repairing and adjusting the machine.
The technical staff are obliged to observe the following points, and must:
●always observe the notes on safety in this instruction manual!
●switch off the on/off switch before carrying out adjustment and repair work and ensure it
cannot be switched on again unintentionally!
●never work on parts or equipment still connected to the power supply! Exceptions to this
are only permissible according to regulations EN 50110;
●isolate the machine from the compressed air supply when carrying out maintenance or
repair work on pneumatic equipment!
Exceptions to this are only permissible for function checks;
●replace all safety covers after carrying out maintenance or repair work!

1 - 4
Safety
1.06 Danger warnings
A working area of 1 m must be kept free both in front of and behind the mach-
ine, so that easy access is possible at all times.
Never put your hands in the sewing area during sewing!
Danger of injury by the needle!
Do not leave any objects on the table during adjustment work!
Objects can be caught in the machine or flung out!
Danger of injury!

1 - 5
Safety
Do not operate the machine without take-up lever guard 1!
Danger of injury due to movement of the take-up lever!
Do not operate the machine without covers 2and 3!
Danger of injury from running drive belts!
Do not switch on the machine when cover plate 4is retracted!
Danger of injury in hook area!
During operation do not place hands in the swing area of stacker 5!
Danger of injury from the moving arms of the stacker.
During operation do not look into the positioning device 6!
Danger of injury from laser beams!
Fig. 1 - 01
2
3
5
4
6
1

Register 02
Contents .......................................................................................... Chapter
2Proper use ................................................................................................................ 2 - 1
3Specifications ........................................................................................................... 3 - 1
4Disposal of the machine .......................................................................................... 4 - 1
5Transport, packaging and storage .......................................................................... 5 - 1
5.01 Transport to the customer’s premises ....................................................................... 5 - 1
5.02 Transport within the customer’s premises ................................................................ 5 - 1
5.03 Disposal of the packaging .......................................................................................... 5 - 1
5.04 Storage ......................................................................................................................5- 1
6Explanation of the symbols ..................................................................................... 6 - 1

Proper use
2 - 1
2 Proper use
The PFAFF 3582-2/01 is a mechanised sewing unit for manufacturing plackets and pocket
piping in the clothing industry
Any and all uses of this machine which have not been approved of by the
manufacturer are considered to be inappropriate! The manufacturer cannot be
held liable for any damage caused by the inappropriate use of the machine!
The appropriate use of the machine means that all operational, adjustment,
maintenance and repair measures required by the manufacturer are to be
observed!

Specifications
3 - 1
3 Specifications ▲
Specifications
Speed: ............................................................................................................... 2100 s.p.m.
Stitch length: ........................................................................................................... 2.5 mm
Stitch type: .................................................................................................................... 301
Needle system: ............................................................................................................. 134
Needle size: .................................................................................................... 80 – 100 Nm
Sewing motor: .......................................................................... See Motor Service Manual
Connection voltage: .......................................................................... 230 V, 50 – 60 Hz A/C
Power requirement: ................................................................................................. 1.2 kW
Working air pressure: ...........................................................................................min. 6 bar
Air consumption: ............................................................................... approx. 5 l/work cycle
Noise data:
Emission sound level at the workplace at a speed of 2000 spm: ................ LpA =74 dB(A) ■
(Noise measurement in acc. with DIN 45 635-48-A-1, ISO 11204, ISO 3744, ISO 4871)
Machine dimensions:
Length: .................................................................................................... approx. 1300 mm
Width: ..................................................................................................... approx. 1200 mm
Height: .................................................................................................... approx. 1300 mm
Table height: .......................................................................................................... 850 mm
Net weight: ............................................................................................................... 234 kg
▲Subject to technical alterations
■KpA = 2,5 dB , ∆LI= 4 dB

Disposal of the machine
4 - 1
4 Disposal of the machine
●The proper disposal of the machine is the responsibility of the customer.
●The materials used for the machine are steel, aluminium, brass and various plastics.
The electrical equipment consists of plastics and copper.
●The machine must be disposed of in accordance with applicable local environmental
protection regulations. If necessary, a specialist is to be commissioned.
Special care is to be taken that parts soiled by lubricants are separately
disposed of in accordance with the applicable local environmental protection
regulations!

Transport, packaging and storage
5 - 1
5 Transport, packaging and storage
5.01 Transport to the customer’s premises
Within Germany, machines are delivered without packaging.
Machines for export are packaged.
5.02 Transport within the customer’s premises
The manufacturer bears no liability for transport within the customer’s premises or to the
location of use.
The machine may only be transported in an upright position.
5.03 Disposal of the packaging
The packaging of these machines consists of paper, cardboard and VCE fiber.
The proper disposal of the packaging is the responsibility of the customer.
5.04 Storage
The machine can be stored for up to 6 months if not in use. During this time it should be
protected from dust and moisture.
For longer storage the individual parts of the machine, especially the moving parts, should
be protected against corrosion, e.g. by a film of oil.

Explanation of the symbols
6 - 1
6 Explanation of the symbols
In this Instruction Manual, tasks to be carried out and important information are drawn to
your attention by symbols. The symbols have the following meanings:
Note, information
Cleaning, care
Lubrication
Servicing, repairing, adjustment, maintenance
(only to be carried out by specialist personnel)

Register 03
Contents ............................................................................... Chapter - Page
7Controls .................................................................................................................... 7 - 1
7.01 Main switch ............................................................................................................... 7 - 1
7.02 Catch of the folding unit .............................................................................................. 7 - 2
7.03 Balance wheel ............................................................................................................ 7 - 3
7.04 Control panel .............................................................................................................. 7 -4
7.05 Foot switch ................................................................................................................ 7 -7

7 - 1
Controls
Fig. 7 - 01
7 Controls
7.01 Main switch
●Switch the machine on or off by turning
main switch 1.
The motor control switch 2
must always be switched on.
2
1

7 - 2
Controls
7.02 Catch of the folding unit
Fig. 7 - 03
●After lifting catch 1the folding unit can be retracted.
1

7 - 3
Controls
●Balance wheel 1is used to adjust the needle bar, e.g. when changing the needle.
When sewing begins, the needle bar must be positioned 1 mm after t.d.c. If
necessary, set the needle bar in the right position using balance wheel 1(LED 2
must be on).
7.03 Balance wheel
Fig. 7 - 04
1
2

7 - 4
Controls
7.04 Control panel
Fig. 7 - 05
The machine’s control panel consists of a touch screen monitor 1where the functions can
be selected by touching the appropriate function symbol.
The display on the monitor is dependent on the operating condition of the machine. In
addition to function symbols, fields are also displayed, where it is possible to enter a value
(e.g. the length of the pocket) after touching the screen. Symbols for error signals and
operating conditions (e.g. amount of remaining thread) are also displayed.
●When the machine is switched on the start display screen appears.
●When the monitor screen is touched, the basic display screen for controlling the machine
appears. The functions on the basic display screen are used to enter further functions of
the machine control.
1