Pfeiffer Vacuum HIPACE NEO User manual

OPERATING INSTRUCTIONS
EN
Translation of the Original
HIPACE NEO
Air cooling with USB connector

Dear customer,
Thank you for choosing a Pfeiffer Vacuum product. Your new Pfeiffer Vacuum accessory
should support you in your individual application with full performance and without
malfunctions. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a
comprehensive and complete range of top-quality products and first-class service. With this
expertise, we have acquired a multitude of skills contributing to an efficient and secure
implementation of our product.
Knowing that our product must not interfere with your actual work, we are convinced that our
product offers you the solution that supports you in the effective and trouble-free execution of
your individual application.
Please read these operating instructions before putting your product into operation for the
first time. If you have any questions or suggestions, please feel free to contact info@pfeiffer-
vacuum.de.
Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on
our website.
Disclaimer of liability
These operating instructions describe all models and variants of your product. Note that your
product may not be equipped with all features described in this document. Pfeiffer Vacuum
constantly adapts its products to the latest state of the art without prior notice. Please take
into account that online operating instructions can deviate from the printed operating
instructions supplied with your product.
Furthermore, Pfeiffer Vacuum assumes no responsibility or liability for damage resulting from
the use of the product that contradicts its proper use or is explicitly defined as foreseeable
misuse.
Copyright
This document is the intellectual property of Pfeiffer Vacuum and all contents of this
document are protected by copyright. They may not be copied, altered, reproduced or
published without the prior written permission of Pfeiffer Vacuum.
We reserve the right to make changes to the technical data and information in this document.
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Table of contents
1 About this manual 6
1.1 Validity 6
1.1.1 Applicable documents 6
1.1.2 Variants 6
1.2 Target group 6
1.3 Conventions 6
1.3.1 Instructions in the text 6
1.3.2 Pictographs 6
1.3.3 Abbreviations 7
1.3.4 Stickers on the product 7
2 Safety 8
2.1 General safety information 8
2.2 Safety precautions 8
2.3 Limits of use of the product 9
2.4 Proper use 9
2.5 Foreseeable misuse 9
2.6 Personnel qualification 9
3 Product description 10
3.1 Function 10
3.2 Identifying the product 10
3.3 Scope of delivery 10
4 Connecting air cooling 11
5 Operation 12
6 Technical data and dimensions 13
6.1 Technical data 13
6.2 Dimensions 13
Declaration of conformity 14
Table of contents
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List of tables
Tbl. 1: Applicable documents 6
Tbl. 2: Abbreviations used in this document 7
Tbl. 3: Stickers on the product 7
Tbl. 4: Permissible ambient and operating conditions 9
Tbl. 5: Parameter settings in the electronic drive unit of the turbopump 12
Tbl. 6: Air cooling with USB connector, 24 V DC 13
List of tables
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List of figures
Fig. 1: Position of the sticker on the product 7
Fig. 2: Design of air cooling 10
Fig. 3: Connecting air cooling 11
Fig. 4: Dimensions of PM Z01 367 13
List of figures
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1 About this manual
IMPORTANT
Read carefully before use.
Keep the manual for future consultation.
1.1 Validity
This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de-
scribe the functions of the named product and provide the most important information for the safe use of
the device. The description is written in accordance with the valid directives. The information in this op-
erating instructions refers to the product's current development status. The document shall remain valid
provided that the customer does not make any changes to the product.
1.1.1 Applicable documents
Designation Document
Declaration of conformity (Component of these instructions)
Tbl. 1: Applicable documents
1.1.2 Variants
Air cooling with Micro-USB connector:
●HiPace 80 Neo
1.2 Target group
This operating instructions is intended for persons who
●install,
●operate.
The work described in this document may be carried out only by people who have completed suitable
technical training (experts), or who have received equivalent training from Pfeiffer Vacuum.
1.3 Conventions
1.3.1 Instructions in the text
Usage instructions in the document follow a general structure that is complete in itself. The required ac-
tion is indicated by an individual step or multi-part action steps.
Individual action step
A horizontal, solid triangle indicates the only step in an action.
►This is an individual action step.
Sequence of multi-part action steps
The numerical list indicates an action with multiple necessary steps.
1. Step 1
2. Step 2
3. ...
1.3.2 Pictographs
Pictographs used in the document indicate useful information.
About this manual
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Note
Tip
1.3.3 Abbreviations
Abbreviation Meaning in this document
DC Direct current
WAF Width Across Flats
USB Universal Serial Bus
Tbl. 2: Abbreviations used in this document
1.3.4 Stickers on the product
This section describes all the stickers on the product along with their meanings.
Mod.: Air cooling USB
Mod.-Nr.: PM Z01 367
D-35641 Asslar
Made in Germany
Input: 24 V/DC
11/2021
Rating plate (example)
The rating plate is located on the bottom of the mounting bracket
Tbl. 3: Stickers on the product
1
2
Fig. 1: Position of the sticker on the product
1 Rating plate 2 Mounting bracket
About this manual
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2 Safety
2.1 General safety information
The following 4 risk levels and 1 information level are taken into account in this document.
DANGER
Immediately pending danger
Indicates an immediately pending danger that will result in death or serious injury if not observed.
►Instructions to avoid the danger situation
WARNING
Potential pending danger
Indicates a pending danger that could result in death or serious injury if not observed.
►Instructions to avoid the danger situation
CAUTION
Potential pending danger
Indicates a pending danger that could result in minor injuries if not observed.
►Instructions to avoid the danger situation
NOTICE
Danger of damage to property
Is used to highlight actions that are not associated with personal injury.
►Instructions to avoid damage to property
Notes, tips or examples indicate important information about the product or about this docu-
ment.
2.2 Safety precautions
Duty to provide information on potential dangers
The product holder or user is obliged to make all operating personnel aware of dangers
posed by this product.
Every person who is involved in the installation, operation or maintenance of the product
must read, understand and adhere to the safety-related parts of this document.
Infringement of conformity due to modifications to the product
The Declaration of Conformity from the manufacturer is no longer valid if the operator
changes the original product or installs additional equipment.
●Following the installation into a system, the operator is required to check and re-evalu-
ate the conformity of the overall system in the context of the relevant European Direc-
tives, before commissioning that system.
General safety precautions when handling the product
►Observe all applicable safety and accident prevention regulations.
►Check that all safety measures are observed at regular intervals.
►Never disconnect plug connections during operation.
►Keep lines and cables away from hot surfaces (> 70 °C).
►Observe the unit protection degree prior to installation or operation in other environments.
►Do not carry out your own conversions or modifications on the unit.
Safety
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2.3 Limits of use of the product
Parameter Air cooling
Permissible ambient temperature max. +40 °C
Protection degree IP20
Relative humidity of air ≤ 85 % not condensing
Tbl. 4: Permissible ambient and operating conditions
2.4 Proper use
►Use the air cooling exclusively for cooling Pfeiffer Vacuum turbopumps within the limits of use de-
scribed.
►Adhere to the installation, commissioning, operating, and maintenance instructions.
►Do not use any accessory parts other than those recommended by Pfeiffer Vacuum.
2.5 Foreseeable misuse
Improper use of the product invalidates all warranty and liability claims. Any use that is counter to the
purpose of the product, whether intentional or unintentional, is regarded as improper use, in particular:
●Connection to pumps or equipment which are not suitable for this purpose according to their oper-
ating instructions
●Connection to equipment with exposed live parts
2.6 Personnel qualification
The work described in this document may only be carried out by persons who have appropriate profes-
sional qualifications and the necessary experience or who have completed the necessary training as
provided by Pfeiffer Vacuum.
Training people
1. Train the technical personnel on the product.
2. Only let personnel to be trained work with and on the product when under the supervision of
trained personnel.
3. Only allow trained technical personnel to work with the product.
4. Before starting work, make sure that the commissioned personnel have read and understood
these operating instructions and all applicable documents, in particular the safety, maintenance
and repair information.
Safety
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3 Product description
3.1 Function
Pfeiffer Vacuum recommends using air cooling in processes with high gas throughput, bad fore-vacuum
pressure and/or high ambient temperatures. The air cooling system is connected at the Micro-USB con-
nector on the pump bottom part, from where it is supplied with power.
1
2
3
Fig. 2: Design of air cooling
1 Fan housing 3 Control cable with USB power supply plug
2 Mounting bracket
3.2 Identifying the product
►To ensure clear identification of the product when communicating with Pfeiffer Vacuum, always
keep all of the information on the rating plate to hand.
3.3 Scope of delivery
The scope of delivery includes the following parts:
●Air cooling
●Mounting kit (separate package)
●Operating instructions
Product description
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4 Connecting air cooling
NOTICE
Property damage to the electronics or the sensor
Disconnecting the plug-and-socket connection with the voltage supply switched on may lead to the
destruction of electronic components.
►Always interrupt the voltage supply before you plug in or unplug the sensor connection cable.
Prerequisites
●Turbopump switched off and vented
Required tools
●Open-end wrench, WAF 7
1
2
7
5
3
6
4
Fig. 3: Connecting air cooling
1 Sealing plugs 5 Hexagon head set screw
2 USB connecting cable 6 Mounting surface for mounting on the side
3 Hole pattern for mounting on the rear 7 Accessory connections "C1" and "D1"
4 Air cooling
Procedure
1. Secure the air cooling at each of the threaded holes provided on the pump bottom part using the
screws from the mounting kit.
2. Connect the control cable of the air cooling to one of the two accessory connections "C1" or "D1"
on the pump bottom part.
–The software of the electronic drive unit automatically recognizes accessories connected to
the USB interfaces.
Connecting air cooling
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5 Operation
Important settings and function-related variables are programmed ex factory as parameters in the vac-
uum pump electronic drive unit. Each parameter has a three-digit number and a description. Parameter-
driven operation and control is supported via Pfeiffer Vacuum displays and control units, or externally
via RS-485 using Pfeiffer Vacuum protocol.
Parame-
ter
Name Designation Adjustment/comment
[P:068] CfgAccC1 Accessory connection C1 0 = fan (continuous operation)
4 = fan (temperature controlled)
[P:069] CfgAccD1 Accessory connection D1 0 = fan (continuous operation)
4 = fan (temperature controlled)
[P:728] fanOnTemp Start-up temperature of the
fan in temperature-controlled
mode
45° C (in pump bottom part, temperature
can be read via [P:330])
Tbl. 5: Parameter settings in the electronic drive unit of the turbopump
Information regarding commissioning of the turbopump with air cooling
●Continuous operation: The fan runs in continuous operation as soon as voltage is supplied.
●Temperature controlled: The fan runs according to the switch point settings in parameter
[P:728].
Operation
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6 Technical data and dimensions
6.1 Technical data
Type designation Air cooling, shielded
Part number PM Z01 367
Pump HiPace 80 Neo | HiPace 30 Neo
Electronic drive unit TC 80
Control voltage 24 V DC
Electrical connection Micro USB
Tbl. 6: Air cooling with USB connector, 24 V DC
6.2 Dimensions
0
1
28
45
60
61
1,7
5
30
n4,5
Fig. 4: Dimensions of PM Z01 367
Dimensions in mm
Technical data and dimensions
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Declaration of conformity
Declaration for product(s) of the type:
Air cooling
HiPace Neo turbopumps
We hereby declare that the listed product satisfies all relevant provisions of the following
European Directives.
Electromagnetic compatibility 2014/30/EU
Low voltage 2014/35/EC
Restriction of the use of certain hazardous substances 2011/65/EU
Restriction of the use of certain hazardous substances, delegated directive
2015/863/EU
Harmonized standards and applied national standards and specifications:
DIN EN 61000-3-2: 2014
DIN EN 61000-3-3: 2013
DIN EN 61010-1: 2010
DIN EN 61326-1: 2013
DIN EN 62061: 2005
Signature:
Pfeiffer Vacuum GmbH
Berliner Straße 43
35614 Asslar
Germany
(Daniel Sälzer)
Managing Director
Asslar, 2021-10-29

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*PT0739* ed. A - Date 2111 - P/N:PT0739BEN