Pfeiffer Vacuum HILOBE 1001 User manual

OPERATING INSTRUCTIONS
EN
Translation of the Original
HILOBE 1001 | 1301 | 2101
Roots pump

Dear Customer,
Thank you for choosing a Pfeiffer Vacuum product. Your new roots pump should support you
in your individual application with full performance and without malfunctions. The name
Pfeiffer Vacuum stands for high-quality vacuum technology, a comprehensive and complete
range of top-quality products and first-class service. From this extensive, practical experience
we have gained a large volume of information that can contribute to efficient deployment and
to your personal safety.
In the knowledge that our product must avoid consuming work output, we trust that our
product can offer you a solution that supports you in the effective and trouble-free
implementation of your individual application.
Please read these operating instructions before putting your product into operation for the
first time. If you have any questions or suggestions, please feel free to contact info@pfeiffer-
vacuum.de.
Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on
our website.
Disclaimer of liability
These operating instructions describe all models and variants of your product. Note that your
product may not be equipped with all features described in this document. Pfeiffer Vacuum
constantly adapts its products to the latest state of the art without prior notice. Please take
into account that online operating instructions can deviate from the printed operating
instructions supplied with your product.
Furthermore, Pfeiffer Vacuum assumes no responsibility or liability for damage resulting from
the use of the product that contradicts its proper use or is explicitly defined as foreseeable
misuse.
Copyright
This document is the intellectual property of Pfeiffer Vacuum and all contents of this
document are protected by copyright. They may not be copied, altered, reproduced or
published without the prior written permission of Pfeiffer Vacuum.
We reserve the right to make changes to the technical data and information in this document.
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Table of contents
1 About this manual 7
1.1 Validity 7
1.1.1 Applicable documents 7
1.1.2 Variants 7
1.2 Target group 7
1.3 Conventions 7
1.3.1 Instructions in the text 7
1.3.2 Pictographs 8
1.3.3 Stickers on the product 8
1.3.4 Abbreviations 10
2 Safety 11
2.1 General safety information 11
2.2 Safety instructions 11
2.3 Safety precautions 14
2.4 Limits of use 15
2.5 Proper use 16
2.6 Foreseeable misuse 16
2.7 Personnel qualification 17
2.7.1 Ensuring personnel qualification 17
2.7.2 Personnel qualification for maintenance and repair 17
3 Product description 18
3.1 Function 18
3.1.1 Drive 19
3.1.2 Cooling 19
3.1.3 Mounting orientations 20
3.2 Identifying the product 20
3.3 Product features 20
3.4 Scope of delivery 20
4 Transportation and Storage 21
4.1 Transporting the vacuum pump 21
4.2 Store the vacuum pump 22
5 Installation 23
5.1 Set up the vacuum pump 23
5.2 Mounting orientations 24
5.3 Filling with lubricant 24
5.4 Connecting the vacuum side 26
5.5 Connecting the fore-vacuum side 26
5.6 Implement electrical safety measures 27
5.7 Connect to mains power supply 27
6 Interfaces 29
6.1 "Remote" interface 29
6.1.1 Voltage output 29
6.1.2 Inputs 30
6.1.3 Outputs 30
6.1.4 RS-485 30
6.2 Interface RS-485 30
6.3 Pfeiffer Vacuum protocol for RS-485 interface 31
6.3.1 Telegram frame 31
6.3.2 Telegram description 32
6.3.3 Telegram example 1 32
6.3.4 Telegram example 2 32
6.3.5 Data types 33
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7 Parameter set 34
7.1 General 34
7.2 Control commands 34
7.3 Status requests 35
7.4 Reference value inputs 36
7.5 Additional parameter for the DCU 36
8 Operation 37
8.1 Commissioning the vacuum pump 37
8.2 Switching on the vacuum pump 37
8.3 Configuring the connections with the Pfeiffer Vacuum parameter set 37
8.4 Operating modes 38
8.4.1 Normal operation 39
8.4.2 Stand-by operation 39
8.4.3 Rotation speed setting mode 39
8.5 Operation monitoring 39
8.5.1 Operating mode display via LED 39
8.5.2 Temperature monitoring 40
8.5.3 Check the lubricant level 40
8.6 Switching off and venting 40
9 Maintenance 42
9.1 Maintenance information 42
9.2 Checklist for inspection and maintenance 42
9.3 Cleaning the air filter 44
9.4 Changing the lubricant 44
9.4.1 Drain the lubricant 45
9.4.2 Filling with lubricant 45
10 Decommissioning 47
10.1 Shutting down for longer periods 47
10.2 Recommissioning 47
11 Recycling and disposal 48
11.1 General disposal information 48
11.2 Dispose of HiLobe roots pumps 48
12 Malfunctions 49
12.1 General 49
12.2 Troubleshooting 49
12.3 Error codes 50
12.4 Warning and error messages when operating with DCU 51
13 Service solutions by Pfeiffer Vacuum 52
14 Spare parts 54
15 Accessories 55
15.1 Accessory information 55
15.2 Order accessories 55
16 Technical data and dimensions 57
16.1 General 57
16.2 Substances in contact with the media 57
16.3 Technical data 58
16.4 Dimensions 59
Declaration of conformity 62
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List of tables
Tbl. 1: Stickers on the product 9
Tbl. 2: Abbreviations used 10
Tbl. 3: Permissible ambient conditions 15
Tbl. 4: Features of the roots pumps 20
Tbl. 5: Required properties of the power supply cable 28
Tbl. 6: Plug arrangement of the D-Sub socket, 15-pin 29
Tbl. 7: Features of the RS-485 interface 31
Tbl. 8: Explanation and meaning of the parameters 34
Tbl. 9: Parameter set | Control commands 35
Tbl. 10: Parameter set | Status requests 36
Tbl. 11: Parameter set | Reference value inputs 36
Tbl. 12: Parameter for DCU functions 36
Tbl. 13: Configuration with parameters [P:019] and [P:024] 38
Tbl. 14: Configuration with parameters [P:060] and [P:061] 38
Tbl. 15: Meaning of the LEDs 40
Tbl. 16: Maintenance intervals 43
Tbl. 17: Troubleshooting 50
Tbl. 18: Error messages of the electronic drive unit 51
Tbl. 19: Warning messages of the electronic drive unit 51
Tbl. 20: Warning and error messages when using a DCU 51
Tbl. 21: HiLobe spare parts packs 54
Tbl. 22: Accessories 56
Tbl. 23: Consumables 56
Tbl. 24: Conversion table: Pressure units 57
Tbl. 25: Conversion table: Units for gas throughput 57
Tbl. 26: Materials that make contact with the process media 57
Tbl. 27: Technical data HiLobe vertical direction of flow 58
Tbl. 28: Technical data HiLobe horizontal direction of flow 59
List of tables
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