Pfeiffer Vacuum HILOBE 1004 User manual

OPERATING INSTRUCTIONS
EN
Translation of the Original
HILOBE 1004 | 1304 | 2104
Roots pump

Dear Customer,
Thank you for choosing a Pfeiffer Vacuum product. Your new roots pump should support you
in your individual application with full performance and without malfunctions. The name
Pfeiffer Vacuum stands for high-quality vacuum technology, a comprehensive and complete
range of top-quality products and first-class service. From this extensive, practical experience
we have gained a large volume of information that can contribute to efficient deployment and
to your personal safety.
In the knowledge that our product must avoid consuming work output, we trust that our
product can offer you a solution that supports you in the effective and trouble-free
implementation of your individual application.
Please read these operating instructions before putting your product into operation for the
first time. If you have any questions or suggestions, please feel free to contact info@pfeiffer-
vacuum.de.
Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on
our website.
Disclaimer of liability
These operating instructions describe all models and variants of your product. Note that your
product may not be equipped with all features described in this document. Pfeiffer Vacuum
constantly adapts its products to the latest state of the art without prior notice. Please take
into account that online operating instructions can deviate from the printed operating
instructions supplied with your product.
Furthermore, Pfeiffer Vacuum assumes no responsibility or liability for damage resulting from
the use of the product that contradicts its proper use or is explicitly defined as foreseeable
misuse.
Copyright
This document is the intellectual property of Pfeiffer Vacuum and all contents of this
document are protected by copyright. They may not be copied, altered, reproduced or
published without the prior written permission of Pfeiffer Vacuum.
We reserve the right to make changes to the technical data and information in this document.
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Table of contents
1 About this manual 7
1.1 Validity 7
1.1.1 Applicable documents 7
1.1.2 Variants 7
1.2 Target group 7
1.3 Conventions 7
1.3.1 Instructions in the text 7
1.3.2 Pictographs 8
1.3.3 Stickers on the product 8
1.3.4 Abbreviations 10
2 Safety 11
2.1 General safety information 11
2.2 Safety instructions 11
2.3 Safety precautions 14
2.4 Limits of use 15
2.5 Proper use 16
2.6 Foreseeable misuse 16
2.7 Personnel qualification 17
2.7.1 Ensuring personnel qualification 17
2.7.2 Personnel qualification for maintenance and repair 17
3 Product description 18
3.1 Function 18
3.1.1 Drive 20
3.1.2 Cooling 20
3.1.3 Mounting orientations 20
3.2 Identifying the product 20
3.3 Product features 20
3.4 Scope of delivery 20
4 Transportation and Storage 21
4.1 Transporting the vacuum pump 21
4.2 Store the vacuum pump 22
5 Installation 23
5.1 Set up the vacuum pump 23
5.2 Mounting orientations 23
5.3 Filling with lubricant 24
5.4 Connecting the vacuum side 25
5.5 Connecting the fore-vacuum side 26
5.6 Connect the switch box 27
5.7 Connect the temperature sensors and fan 28
5.8 Implement electrical safety measures 28
5.9 Connect to mains power supply 29
6 Interfaces 31
6.1 "Remote" interface 31
6.1.1 Voltage output 31
6.1.2 Inputs 32
6.1.3 Outputs 32
6.1.4 RS-485 32
6.2 Interface RS-485 32
6.3 Pfeiffer Vacuum protocol for RS-485 interface 33
6.3.1 Telegram frame 33
6.3.2 Telegram description 34
6.3.3 Telegram example 1 34
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6.3.4 Telegram example 2 34
6.3.5 Data types 35
7 Parameter set 36
7.1 General 36
7.2 Control commands 36
7.3 Status requests 37
7.4 Reference value inputs 38
7.5 Additional parameter for the DCU 38
8 Operation 39
8.1 Commissioning the vacuum pump 39
8.2 Switching on the vacuum pump 39
8.3 Configuring the connections with the Pfeiffer Vacuum parameter set 39
8.4 Operating modes 40
8.4.1 Normal operation 41
8.4.2 Stand-by operation 41
8.4.3 Rotation speed setting mode 41
8.5 Operation monitoring 41
8.5.1 Operating mode display via LED 41
8.5.2 Temperature monitoring 42
8.5.3 Check the lubricant level 42
8.6 Switching off and venting 42
9 Maintenance 44
9.1 Maintenance information 44
9.2 Checklist for inspection and maintenance 44
9.3 Cleaning the air filter 46
9.4 Changing the lubricant 46
9.4.1 Draining the lubricant 47
9.4.2 Filling with lubricant 47
10 Decommissioning 49
10.1 Shutting down for longer periods 49
10.2 Recommissioning 49
11 Recycling and disposal 50
11.1 General disposal information 50
11.2 Dispose of HiLobe roots pumps 50
12 Malfunctions 51
12.1 General 51
12.2 Troubleshooting 51
12.3 Error codes 52
12.4 Warning and error messages when operating with DCU 53
13 Service solutions by Pfeiffer Vacuum 54
14 Ordering spare part packages 56
15 Accessories 57
15.1 Accessory information 57
15.2 Order accessories 57
16 Technical data and dimensions 59
16.1 General 59
16.2 Substances in contact with the media 59
16.3 Technical data 60
16.4 Dimensions 62
Declaration of conformity 64
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List of tables
Tbl. 1: Stickers on the product 9
Tbl. 2: Abbreviations used 10
Tbl. 3: Permissible ambient conditions 15
Tbl. 4: Features of the roots pumps 20
Tbl. 5: Required properties of the power supply cable 30
Tbl. 6: Plug arrangement of the D-Sub socket, 15-pin 31
Tbl. 7: Features of the RS-485 interface 33
Tbl. 8: Explanation and meaning of the parameters 36
Tbl. 9: Parameter set | Control commands 37
Tbl. 10: Parameter set | Status requests 38
Tbl. 11: Parameter set | Reference value inputs 38
Tbl. 12: Parameter for DCU functions 38
Tbl. 13: Configuration with parameters [P:019] and [P:024] 40
Tbl. 14: Configuration with parameters [P:060] and [P:061] 40
Tbl. 15: Meaning of the LEDs 42
Tbl. 16: Maintenance intervals 45
Tbl. 17: Troubleshooting 52
Tbl. 18: Error messages of the electronic drive unit 53
Tbl. 19: Warning messages of the electronic drive unit 53
Tbl. 20: Warning and error messages when using a DCU 53
Tbl. 21: HiLobe spare parts packages 56
Tbl. 22: Accessories 58
Tbl. 23: Consumables 58
Tbl. 24: Conversion table: Pressure units 59
Tbl. 25: Conversion table: Units for gas throughput 59
Tbl. 26: Materials that make contact with the process media 59
Tbl. 27: Technical data HiLobe | vertical direction of flow 60
Tbl. 28: Technical data HiLobe | horizontal direction of flow 61
List of tables
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