Pfeiffer RC 500 User manual

IG 0140 BEN_C (1012) translation of the original instructions
Operating Instructions
RC 500 / RC 500 WL
Remote Control for Leak Detector SmartTest
EN

2
Product identification
The information of the type plate is required for the
communication with Pfeiffer Vacuum.
Validity
This document is valid for products with article number
PT 445 420-T RC 500 WL
PT 445 421-T RC 500
You can find the article number on the type plate.
This document is based on the firmware versions V1.4 and up.
If the device does not function as described, check whether your
device is equipped with this firmware version.
(See 5.3.7 Info: device information)
Subject to technical changeswithout prior notice. The
illustrations are not to scale.
Fig. 1 Product identification

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Table of contents
1 Operating instructions 5
1.1 How to use this manual 5
1.2 Warning and danger symbols 5
2 Important safety instructions 7
2.1 Intended use 7
2.2 User requirements 7
2.3 Restrictions of use 8
2.4 Hazards in the event of intended use 8
3 Description RC 500 / RC 500 WL 13
3.1 Use 13
3.2 Operating Elements 14
3.3 Back of the RC 500 / RC 500 WL 16
3.4 Supplied equipment 17
4 Installation 18
4.1 Connection to the leak detector 18
4.2 Connecting radio transmitter and leak detector 19
4.3 Inputs and outputs 20
4.4 Wall plug-in power supply 22
5 Operating the remote control 24
5.1 Starting up the RC 500 / RC 500 WL 24
5.2 Touch display operation 25
5.3 Main menu for the configuration 27
5.3.1 Buttons with basic functions 28
5.3.2 Connecting / disconnecting (RC 500 WL) 29
5.3.3 Setting the trigger level 30
5.3.4 Scaling of the leak-rate curve 31
5.3.5 Sound volume 33
5.3.6 Recorder 34
5.3.7 Info: device information 36
5.3.8 Miscellaneous 37
5.3.8.1 Energy-saving options (RC 500 WL) 38

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5.3.8.2 Set Time and Date 39
5.4 Operating the leak detector 40
5.5 Paging function 42
6 Maintenance tasks 43
6.1 Spare parts 43
6.2 Maintenance 43
6.3 Cleaning 44
7 Transport and disposal 45
7.1 Transporting 45
7.2 Disposal 45
8 Technical Data 46
8.1 Weight / dimensions 46
8.2 Characteristics 46
8.3 Environmental Conditions 47
8.4 Mains power for wall plug-in power supply 47
8.5 Wireless permits of RC 500 WL 47
9 Ordering Information 48
10 Declaration of conformity 48

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1 Operating instructions
1.1 How to use this manual
• Please read these operating instructions before
commissioning the remote control.
• Keep the operating instructions so that you can refer to
them at any time.
• Enclose the operating instructions if the remote control is
passed on to third parties.
• We reserve the right to alter the design or any data given
in this manual.
• The illustrations are not binding.
1.2 Warning and danger symbols
STOP Danger
Specifications for the prevention of bodily injuries of all kinds.
Warning
Specifications for the prevention of severe material and environmental
damage
Caution
Specifications for handling or use. Failure to observe these can lead to
faults or minor material damage.

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2 Important safety instructions
Notice: Before installing the RC 500 / RC 500 WL remote control
all safety instructions should be read carefully and
should be understood properly.
2.1 Intended use
The RC 500 / RC 500 WL remote control is intended for the
operation of the SmartTest HLT 550, HLT 560, and HLT 570
leak detectors.
The RC 500 / RC 500 WL remote control must only be used
for the purpose and within the context outlined in these
operating instructions.
Only Pfeiffer Vacuum original accessories are to be used.
2.2 User requirements
• The user must be familiar with the function of the device;
he or she may only connect and operate the device after
having read and understood the operating instructions.
• The user should consult local, state, and national
agencies regarding specific requirements and
regulations for devices with wireless transmission
capability.
• In case of more questions regarding safety, operation
and/or maintenance, the user should contact our nearest
representative.
Skilled personnel
The RC 500 / RC 500 WL remote control may only be
connected and operated by properly trained staff.

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2.3 Restrictions of use
2.4 Hazards in the event of intended use
When handling the remote control:
STOP Danger
Danger in explosive environments.
The RC 500 / RC 500 WL remote control may only be used away from
explosive environments.
STOP Danger
Possible interference with pacemakers.
The performance of pacemakers may be affected by the magnets on the
back of the RC 500 / RC 500 WL remote control. Observe the distances
indicated by the pacemaker manufacturer.
STOP Danger
Possible liquid crystal hazard!
If the display has broken, prevent liquid crystals from entering people's
mouths or eyes. Use soap and water to wash hands, feet or clothes that
have come into contact with liquid crystals.

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(1) FCC: Federal Communications Commission,
approval authority for communication devices (USA)
When handling the rechargeable
battery and wall plug-in power supply:
Notice: Charging the battery at higher temperatures (> 40° C)
decreases its service life.
STOP Danger
Possible radiation hazard!
When the device is operated, a minimum distance of 7 cm between the
remote control and people must be observed, with the exception of hands
and wrists. Operation at a shorter distance than indicated above is not
allowed. The RC 500 / RC 500 WL remote control complies with part 15 of
the FCC regulations(1).
Warning
Possible short circuit hazard!
In case fo a short-circuit the battery might ignite, explode, leak battery fluid,
or become overheated and cause burns.
Do not short-circuit the battery of the RC 500 WL remote control.
Warning
Possible explosion hazard!
The battery of the RC 500 WL remote control can explode if it is extreme
overheated.
Do not set fire to the battery as it might explode.

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Environmental conditions of the remote
control (see chapter 8):
Caution
Possible risk of damage!
The electronics of the RC 500 WL remote control may be damaged by an
incorrect supply voltage.
Only use the accompanying wall plug-in power supply.
Caution
Possible risk of damage!
The RC 500 / RC 500 WL remote control may be damaged in the open
through moisture, strong insolation, or intense dust.
Only use the device inside buildings.
Caution
Possible risk of destruction!
Aggressive substances may damage the RC 500 / RC 500 WL remote control
beyond repair.
Avoid contact between the RC 500 / RC 500 WL and bases, acids, and
solvents, and do not expose it to extreme climatic conditions.
Caution
Possible risk of destruction!
The RC 500 / RC 500 WL remote control may be damaged beyond repair by
penetrating liquid.
Do not switch on the RC 500 / RC 500 WL remote control if liquid has
penetrated the unit. Contact the Pfeiffer Vacuum Service Department.

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Storage and transportation of the
remote control:
Cleaning the remote control:
Notice: Clean the plastic housing of the RC 500 / RC 500 WL
remote control, the front foil and the display using a soft
cloth, moistened with some water or soap suds. Do not
use any solvents!
Operating the remote control:
Notice: The performance and reliability of the
RC 500 / RC 500 WL remote control can only be
guaranteed if it is operated under the specified
conditions of use.
(See Technical specifications chapter 8.)
Caution
Possible risk of damage!
The RC 500 / RC 500 WL remote control may be damaged by being stored
in unfavourable conditions (too damp, too hot, too cold, too high above sea
level) for months or years (see Technical specifications chapter 8).
If the RC 500 / RC 500 WL remote control has been stored under such
conditions, leave it switched off and contact the Pfeiffer Vacuum Service
Department.
Caution
Possible risk of damage!
The RC 500 / RC 500 WL remote control may be damaged by improper
transport.
Always transport the RC 500 / RC 500 WL remote control in its original
packaging.

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Notice: Any changes made to the RC 500 / RC 500 WL remote
control by the user may result in a violation of statutory
provisions or may affect the EMC properties and safety
of the product. Pfeiffer Vacuum does not accept any
liability for the consequences of such changes.

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3 Description RC 500 / RC 500 WL
3.1 Use
The RC 500 / RC 500 WL remote control operates the leak
detectors SmartTest HLT 550, HLT 560 and HLT 570.
The RC 500 / RC 500 WL remote control is accommodated in
a robust housing the shape of which enables ergonomic
working. Magnets on the underside of the unit enable it to
be attached to horizontal or vertical metal surfaces.
The wireless version RC 500 WL enables remote operation
up to a distance of over 100 m, depending on the reception
conditions. The integrated rechargeable battery enables
over 8 hours of operation, depending on the battery level.
The RC 500 version enables remote operation of the leak
detector in question up to a distance of 28 metres using a
connection cable.
The leak rates can be displayed in digits or in a curve on the
colour display.
Measured values of up to several hours of recording can be
stored in an internal memory. The data storage interval is
adjustable. The data can easily be downloaded to a USB
stick via the integrated USB interface to save it.
An internal trigger can be set to provide a warning if the limit
leak rates are exceeded. An optical warning is shown on the
display and an acoustic warning signal with variable pitch
proportionally to the leak rate is sounded on the integrated
loudspeaker or the connected headphones.

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3.2 Operating Elements
POWER button (1)
RC 500 WL: Power switch. After pressing and briefly holding
the switch, the operating LED lights up as confirmation and
flashes when the remote control is ready for use.
Switch off by pressing and holding the button for more than
2 seconds.
RC 500: The remote control turns on when the cable is
plugged in.
Pressing the Power button turns the display of the remote
control on and off.
Pos. Description
1POWER button
2START/STOP button
3ZERO button
4Touch Display
5Operating LED
6CHARGE LED
Fig. 2 RC 500 WL remote control

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START/STOP button (2)
Starts the leak test of the SmartTest leak detector (see tech-
nical manual of the leak detector, and observe the menu
option "Control location").
Pressing the button again stops the leak test.
ZERO button (3)
Activates the ZERO function.
Touch display (4)
Shows measurements displayed numerically or as a curve,
indicates statuses and offers operating interfaces.
Operating LED (5)
Flashes during normal operation.
Charging LED (RC 500 WL) (6)
Lights up while the battery is being charged.

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3.3 Back of the RC 500 / RC 500 WL
There are two M3 threaded bushes on the back of the
housing for securing the RC 500 / RC 500 WL remote control.
Pos. Description
1Magnets for attaching the unit
to metal surfaces, e.g. to the
leak detector.
2M3 threaded bushings to
attach holders
Caution
Risk of damage!
Use screws that reach max.
6 mm into the housing.
3Sound outlet aperture for the
integrated loudspeaker.
4Eye for attaching carrying
devices
(e.g. wrist band, to be ordered
separately).
Fig. 3 Back of the RC 500 / RC 500 WL remote control

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3.4 Supplied equipment
Article number
PT 445 420-T RC 500 WL remote control, wireless
Supplied
equipment RC 500 WL remote control
Connection cable, 4 m
wall plug-in power supply (for integrated battery)
Radio transmitter
Connection cable for radio transmitter
Operating instructions
Article number
PT 445 421-T RC 500 remote control, non-wireless
Supplied
equipment RC 500 remote control
Connection cable, 4 m
Operating instructions
Article number
PT 445 422-T
Radio transmitter
(for operating a second leak detector)
Supplied
equipment Radio transmitter
Connection cable
Installation instructions

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4 Installation
4.1 Connection to the leak detector
RC 500 WL (wireless)
The RC 500 WL remote control is connected to the leak
detector by means of a wireless data connection.
Connect the leak detector to the radio transmitter for this
purpose (see chapter 4.2).
The RC 500 WL remote control is shipped set-up for connec-
tion with the supplied radio transmitter. This way, the
connection is immediately established upon turning the unit
on.
Alternatively, it can also be connected by means of the
enclosed cable, similar to connecting the RC 500 (non-
wireless) remote control. In this case only one connection
cable must be used with the RC 500 WL, not more.
RC 500 (non-wireless)
The RC 500 (non-wireless) remote control is connected to
the leak detector by connecting the enclosed connection
cable to the RJ 25 socket (see chapter 4.2).
The connection cable can be extended up to 28 m by using
one or more extension cables.

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4.2 Connecting radio transmitter and leak
detector
Notice: To extend the wireless operating range an extension
cable also can be used to position the radio transmitter
away from the leak detector, if reception is poor (e.g. at
the ceiling of the room).
Notice: The operating range of the radio transmitter will be
affected by metal objects in its near, avoid installing the
antenna near such objects.
Connecting the radio
transmitter for the RC 500 WL
(wireless) remote control:
1Use Velcro to position the
radio transmitter (1) in a
suitable location on the
SmartTest leak detector so
that there is a direct line of
sight between the antenna
and the remote control.
2Connect the connecting
cable of the radio
transmitter to the RJ25
socket of the leak detector
(2).
Fig. 4 Connecting the radio transmitter to the leak detector
(back of the SmartTest)

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4.3 Inputs and outputs
The inputs and outputs of the RC 500 / RC 500 WL remote
control have covers to prevent large dirt particles and mois-
ture from penetrating.
Notice: The IP42 safety class can only be guaranteed if the
covers are closed.
RJ25 socket
The RJ25 socket is located at the underside of the RC 500 /
RC 500 WL remote control and closed with a protective plug
when delivered.
Notice: Leave the protective plug in the socket when the cable
is not connected.
Notice: We recommend only inserting and removing the RJ25
plug as often as is necessary for operation.
Fig. 5 RJ25 socket on the bottom of the remote control