Philips Sonicare 330 series User manual

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SERVICE MANUAL
Repair for Cellular Telephone
PHILIPS 330 – CT3308
LEVEL 1 / LEVEL 2
 PHILIPS ELECTRONICS N.V. 1999 by Toko ([email protected])
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SERVICE MANUAL
Last updates:
DATE MODIFICATION PAGE
11/06/03 CREATION 43
23/07/03
Earpiece and buzzer
confusion + Ref. “specific
screw driver”
43
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CONTENTS
1.0 PURPOSE......................................................................................................................................4
2.0 SCOPE............................................................................................................................................4
3.0 REFERENCE...............................................................................................................................4
4.0 GLOSSARY / ACRONYM LIST .........................................................................................4
5.0 TEST EQUIPMENT AND TOOLS.....................................................................................4
6.0 TEST AND INSPECTION PLAN ........................................................................................5
6.1 USER INTERFACE TEST ...................................................................................................................5
6.2 RF TEST .........................................................................................................................................5
7.0 BEFORE STARTING...............................................................................................................6
7.1 DESCRIPTION OF THE TRANSCEIVER ..............................................................................................6
7.2 DESCRIPTION OF THE DISPLAY ......................................................................................................7
7.3 USING THE CAROUSEL....................................................................................................................8
7.4 REMOVING THE BATTERY...............................................................................................................9
7.5 INSERTING THE SIM CARD............................................................................................................10
7.6 INSERTING THE BATTERY .............................................................................................................10
7.7 CHARGING THE BATTERY.............................................................................................................11
8.0 TEST PROCEDURES ............................................................................................................12
8.1 INITIAL FUNCTIONAL CHECK FOR PHILIPS 330 ...........................................................................12
8.2 RF TEST .......................................................................................................................................16
8.3 BATTERY CHARGING (IGN : IGNITION) / CURRENT CONSUMPTION..............................................20
8.4 W@P TEST PROCEDURE...............................................................................................................22
8.5 E-MAIL TEST PROCEDURE ..........................................................................................................28
9.0 ASSEMBLY / DISMANTLEMENT PROCEDURES ................................................30
9.1 DISMANTLEMENT .........................................................................................................................30
9.2 ASSEMBLY....................................................................................................................................35
9.3 EXPLODED VIEW ...........................................................................................................................40
10.0 SOLUTIONS IN CASE OF PROBLEMS DURING THE TESTS ....................41
11.0 RECOMMENDED PART LIST CT3308 PHILIPS 330 ........................................42
ANNEX 1 .................................................................................................................................................43
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1.0 PURPOSE
This document establishes the functional test and inspection procedures for the second level service repair of the
PHILIPS 330 transceiver.
2.0 SCOPE
The test plan is applicable to all levels of service repair of the PHILIPS 330 transceiver.
3.0 REFERENCE
None.
4.0 GLOSSARY / ACRONYM LIST
Window or Bezzel Protective plastic over the LCD display
SW Software
PN Hardware Configuration of the Mobile
CN Matrix for Types of SW used on the different hardware
HW Hardware
ASC Authorized Service Center
NSC National Service Center
Test SIM Card Used for functionality of PHILIPS Mobile Phones
Test SIM Card « SP » SIM Card used to simulate the user interface and enable radio tests
5.0 TEST EQUIPMENT AND TOOLS
Equipment / Tools
- Test SIM Card « Production » - Part No. : 4311 255 00781
- Test SIM Card « SP » - Part No. : 4311 255 00782
- Data Connect Cable - Part No. : 4311 258 10392
- Digital Multimeter - Recommended Model : Fluke (Specification with current reading in mA).
- Specific Screw Driver - Part No. : 4311 255 30131
- Paper Cut tool
- Digital Radiocommunication Tester.
- Coupling system with shielded chamber or - RF Pliers - Part No.: 4311 255 30041
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6.0 TEST AND INSPECTION PLAN
The test plan is derived from the Product Test Reference of PHILIPS 330.
6.1 User Interface Test
Use the Test SIM Card to test the transceivers as follows :
• On/Off button
• LCD Backlight
• Keyboard Test
• Side Keys
• Buzzer Test
• Vibrator Test
• Audio Test
• Antenna Test ( to measure the radiated power level. Not necessary when using an antenna coupler)
• LCD
• IMEI
• Tester Status/Eeprom Status
With a fast Charger connected with the PRODUCT’s bottom connector, check the full scrolling
from one mode to the next when charging IGN (Ignition) – Battery.
6.2 RF Test
The purpose of the radio test is to prove that the tested phone is compliant to the Standard.
The radio test must be performed with a
Digital Radio Test Set. The mobile has to
be set on the antenna coupler inside the
shielded chamber.
Use the Test SIM Card « SP »to test the GSM 900 / DCS 1800 band
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7.0 BEFORE STARTING
7.1 Description Of The Transceiver
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7.2 Description Of The Display
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7.3 Using The Carousel
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7.4 Removing the Battery
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7.5 Inserting The Sim Card
7.6 Inserting the Battery
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7.7 Charging The Battery
Once the battery is clipped on the phone, plug the charger into the right hand socket at the base of the phone as
shown on the drawing.
Then plug the transformer unit into a main AC power
socket with easy access.
The symbol indicates the state of charge :
If the battery is completely flat, the battery icon will only
reappear after 2 or 3 minutes of charging.
During charging the 4 charge indicators change; each
bar represents around 25% of charge and it takes
around 2.15 hours to fully recharge your mobile phone.
Bars moving Battery is charging
Bars steady Battery is fully charged
Battery outline flashing (see troubleshooting chapter)
you can disconnect the charger. Remove the connector by pressing the release button on top of the connector.
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you can disconnect the charger. Remove the connector by pressing the release button on top of the connector.
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8.0 TEST PROCEDURES
8.1 Initial Functional check for PHILIPS 330
8.1.1 Insert the Test Production Card into the SIM reader at the back of the mobile phone and clip a charged
battery on the phone.
8.1.2 Press the “ON” button for 2 seconds at least and the LCD will show a message, which contains information
of FA (Final Adjustment) status and 12NC.
8.1.3 Follow the instructions as mentioned below:
Step Procedure Observation
1
Press Key 1
Press Key 1 again.
MANUAL TEST
GOOD
Left corner displays 1 MANUAL
00 AUTOTEST
00 KBD RAM
2
Press key 2
Press key 2 again
BUZZER
TEST
Left corner displays 2 MANUAL
01 AUTOTEST
00 KBD RAM
3
Press key 3
(Audio loop local effect)
Press key 3 again
"LocalEffect"
" xx xx xx xx ”
" xx xx ”
Left corner displays 3 MANUAL
02 AUTOTEST
00 KBD RAM
4
Press key 4
Press key 4 again
"KEY WITHOUT TEST"
Left corner displays 4 MANUAL
03 AUTOTEST
00 KBD RAM
5
Press Key 5
(Checkerboard test) &
Backlight activation
Press Key 5 again
Checkerboard 1, 2 & 3 pixel on
Left corner displays 5 MANUAL
04 AUTOTEST
00 KBD RAM
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6
Press Key 6
Press Key 6 again
“MAT CLAMSHELL”
Check the Green/Red Led after close it
Left corner displays 6 MANUAL
05 AUTOTEST
00 KBD RAM
7
Press Key 7
Press key 7 again
"KEY WITHOUT TEST"
Left corner displays 7 MANUAL
06 AUTOTEST
00 KBD RAM
8
Press key 8 (Eeprom Status)
Press Key 8 again
"EEPROM STAT”
H-0000-30-00
H-0000-00-00
SimLk XXXXX (Sim lock Status)
Left corner displays 8 MANUAL
07 AUTOTEST
00 KBD RAM
9
Press Key 9 Product
information
Compare information with
label printed on back case
Press key 9 again
“PROD INFO”
“XXXXXXXXX” (PN Number)
“XXXXXXXX”
“XXXXXXXX”
VY made in Le Mans
SA made in Singapore
EO made in Shenzhen
Left corner displays 9 MANUAL
08 AUTOTEST
00 KBD RAM
10
Press key 0
Press key 0 again
" MELODY TEST "
User Melody should be heard and vibrations
felt
Left corner displays 0 MANUAL
09 AUTOTEST
00 KBD RAM
11
Press * (IMEI Test)
Compare IMEI with label
printed on back case
Press * again
"MANUAL TEST BAD"
Left corner displays * MANUAL
12 AUTOTEST
00 KBD RAM
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12
Press Key C
Accessory test
Press Key C again
"KEY WITHOUT TEST"
Left corner displays C MANUAL
1C AUTOTEST
00 KBD RAM
13
Press
Press Key again
"KEY WITHOUT TEST"
Left corner displays END MANUAL
10 AUTOTEST
00 KBD RAM
14
Press
Press Key again
"KEY WITHOUT TEST"
Left corner displays SEN MANUAL
OF AUTOTEST
00 KBD RAM
15
Press Key
Press Key again
"KEY WITHOUT TEST"
Left corner displays ? MANUAL
1A AUTOTEST
00 KBD RAM
16
Press Key
Press Key again
"KEY WITHOUT TEST"
Left corner displays ? MANUAL
19 AUTOTEST
00 KBD RAM
17
Press Key “OK “
Press Key “OK” again
"KEY WITHOUT TEST"
Left corner displays OK MANUAL
OE AUTOTEST
00 KBD RAM
18
Press Key
Press Key again
"KEY WITHOUT TEST"
Left corner displays UP MANUAL
OA AUTOTEST
00 KBD RAM
19
Press Key
Press Key again
"KEY WITHOUT TEST"
Left corner displays DOW MANUAL
OB AUTOTEST
00 KBD RAM
20
Press Left “•” Key
Press Left “•” Key again
"KEY WITHOUT TEST"
Left corner displays < MANUAL
OC AUTOTEST
00 KBD RAM
Advanced autotests (used generally for troubleshooting)
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21
Press right “•” Key
Press right “•” Key again
"KEY WITHOUT TEST"
Left corner displays > MANUAL
OD AUTOTEST
00 KBD RAM
22
Press Key “ # ”
Press Key “ # ” again
" PAGE "
" SELECTION"
" 00 "
Left corner displays # MANUAL
13 AUTOTEST
00 KBD RAM
Press “ # ” key to display “PAGE SELECTION.”
PRESS Key "1" to change test page to "01", then press OK.
(default test page is 00)
Key Functional test Observation
1
Press Key 1
Accessory test
Press Key C again
"AUDIO EEP"
“XX XX XX XX”
“XX XX XXXX”
Left corner displays 1 MANUAL
00 AUTOTEST
01 KBD RAM
2
Press Key 2
Accessory test
Press Key C again
"HandsFree"
“XX XX XX XX”
“XX XX”
Left corner displays 2 MANUAL
01 AUTOTEST
01 KBD RAM
7
ANTENNA TEST
" ANTENNA TST"
" Tx Level 10" (use keys 2 & 8 to change level)
" CHANNEL 0055" (use keys 4 & 6 for channel
selection)
To switch DCS / GMS/ EGSM, press "C" key to toggle
9 Rx Power Level Use to detect Receiving Channel and its power
level
8.1.4 If any of these steps failed functional, please refer to Chapter 10.
8.1.5 Perform visual check on battery connectors, car kit connectors and casing. If corrosion or deform send to
NSC for repair.
8.1.6 If the product is good, it is considered as a NFF (No Fault Found) product.
All the NFF products must be directly returned to the customer.
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8.2 RF Test
8.2.1 The Test SIM Card “SP” must be inserted in the phone before starting the tests.
8.2.2 Set the equipment as shown on the picture in chapter 6.2
8.2.3 Set RF losses as following (tested with antenna coupler):
8.2.4 The following operations must be done:
- Synchronization/Registration
- Call set up from the mobile
- Voice loopback ( to check the sound quality)
- Call release
- Call set up from tester
- Call release from tester
- GPRS attach those two operations have to be added when the radio tester
- GPRS detach allows it
8.2.5 The following parameters must be checked in TCH loop mode :
Emission parameters :
- Power level
- RMS phase error
- Peak phase error
- Frequency error
- Power ramping
- Timing Advance
Reception parameters :
- Rx level
- Rx quality
- BER (Byte Error Rate)
- FER (Frame Error Rate)
- BLER (Block Error Rate) (can be replaced by a BER test at -104dBm)
Generally the test sequences built inside the testers will be used to check the mobile. You must assess that the test
sequences limits comply with the standard specifications and defined test plan.
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8.2.6 Radio test plan
Find below all the measurements that have to be done by test sequences.
Synchronization/Registration To be checked
Call set up from the mobile To be checked
Voice loopback ( to check the sound quality) To be checked
Call release To be checked
Call set up from tester To be checked
Call release from tester To be checked
Dualband handover To be checked
GPRS attach To be checked
GPRS detach To be checked
Power level Measurements
Power level XXXX
RMS phase error X X X X
High level Peak phase error X X X X
Frequency error X X X X
Power ramping X X X X
Timing advance X X
Power level XXXX
RMS phase error
Mid level Peak phase error
Frequency error
Power ramping
Timing advance
Power level XXXX
RMS phase error
Low Level Peak phase error
Frequency error
Power ramping X X X X
Timing advance
RF Level Measurements
Rx level X X X X
Rx qual
BER
(Byte Error Rate)
XXXX
FER
(Frame Error Rate)
Rx level X X X X
Rx qual X X X X
BER
(Byte Error Rate)
XXXX
FER
(Frame Error Rate)
XXXX
BER Measurements on 104 frames = 8200 bits minimum
* BLER tests on 200 blocs only
In case the Radio tester is not GPRS capable replace this test by a BER test at -104.0dBm
XX
RX measurements
-104.0 dBm
-102.0 dBm
-85.0 dBm
BLER*
(Bloc Error Rate)
Low Mid
Low Mid High
GSM Channels
Low Mid High
TX measurements
GSM Channels DCS Channels
Low Mid High
DCS Channels
High
When using a wired test solution (via RF cable), don't forget that it is mandatory to measure the power
level radiated by the antenna (powermeter recommended). It is the only way to ensure good contact
between antenna and main board.
This warning doesn't apply when using an antenna coupler.
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8.2.7 GSM Specification (900 Mhz)
Test parameter Channel Level Standard specifications
EMISSION
Phase Error RMS 1, 62, 124 5, 10, 15 0 to 5 degrees
Phase Error Peak 1, 62, 124 5, 10, 15 -20 to +20 degrees
Frequency Error 1, 62, 124 5, 10, 15 -90 Hz to +90 Hz
Power Ramping 1, 62, 124 5, 10, 15 Mask
Modulation 1, 62, 124 5, 10, 15 Mask
Switching Transients 1, 62, 124 5, 10, 15 Mask
Timing Advance 1, 62, 124 5, 10, 15 +/- 1.00 bit
Power Reading
Output Power Average 1, 62, 124 Level 19 5 +/- 5 dBm
1, 62, 124 Level 15 13 +/- 3 dBm
1, 62, 124 Level 10 23 +/- 2 dBm
1, 62, 124 Level 5 33 +/- 2 dBm
RECEPTION
Rx Level 1, 62, 124 -102 dBm 4 to 12
Rx Qual 0 to 1
Rx Level 1, 62, 124 -85 dBm 21 to 29
Rx Qual 0
Rx Level 1, 62, 124 -60 dBm 46 to 54
Rx Qual 0 to 0
TCH LOOP
SENSITIVITY
BER 1, 62, 124 -85 dBm 0%
FER 1, 62, 124 -85 dBm 0%
BER 1, 62, 124 -102 dBm < 2.44%
FER 1, 62, 124 -102 dBm 0%
If a phone is out of the specifications, it must be sent to the Repair Centre.
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8.2.8 PCN Specification (1800 Mhz)
Test parameter Channel Level Standard specifications
ÉMISSION
Phase error RMS 512, 700, 885 0,5,10 0 to 5 degree
Phase error Peak 0,5,10 -20 to +20 degree
Frequency Error 0,5,10 -180 Hz to + 180 Hz
Power Ramping 0,5,10 Mask
Modulation 0,5,10 Mask
Switching Transients 0,5,10 Mask
Timing Advance 0,5,10 +/- 1.00 bit
Power reading
Output Power Level 0 30 +/- 2 dBm
Level 10 10 +/- 4.0 dBm
Level 15 0 +/- 5.0 dBm
RECEPTION
Rx Level 512, 700, 885 -102dbm 4 to 12
Rx Qual -102dbm 0 to 1
Rx Level 512, 700, 885 -85dbm 21 to 29
Rx Qual -85dbm 0
Rx Level 512, 700, 885 -60dbm 46 to 54
Rx Qual -60dbm 0
TCH LOOP
SENSITIVITY
BER 512, 700, 885 -85dbm 0%
FER 512, 700, 885 -85dbm 0%
BER 512, 700, 885 -102dbm 2.44%
FER 512, 700, 885 -102dbm 0%
If a phone is out of the specifications, it must be sent to the Repair Centre.
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8.3 Battery Charging (IGN : Ignition) / Current consumption
8.3.1 Charger detection / Battery charging
- Plug the transformer unit into an easily accessible AC power socket.
- Insert the Test production Card in the mobile, plug a dummy Battery with a multimeter added (see picture) for
current measurement.
BAT +BAT -
- Plug the connector of the charger (+4.2VDC 300mA max.) into the right socket at the base of the transceiver. The
battery symbol should indicate the state of charge :
• Bars moving - means the battery is being charged.
• Steady - means the battery is fully charged.
If the battery is totally discharged, the battery icon will start scrolling 2 to 3 minutes only after being connected to
charger.
Just after charger plugging a pre-charge current 30 < I (mA) < 70 can be observed during 2 or 3 seconds
After few seconds a charge current of 300 mA approx. has to be observed
- Unplug the charger
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