Philips Azur 8000 series User manual

Published by Philips Domestic Appliances Page 1of 24 For internal use only

Document No. : CSW-07-081-21363

Azur 8000 series

DST8020

DST8021

DST8030

DST8040

DST8041

DST8050

GC 4541

GC 4564

Published by Philips Domestic Appliances Page 2of 24 For internal use only

Document No. : CSW-07-081-21363

Contents

Page

1. Important Repair Instructions 3

2. Product Information

- Functions/ Features Information 4

- Product Matrix 5

3. Troubleshooting 7

4. Disassembly and Reassembly Instructions 8

5. Service Lists 17

6. Revision History 24

Published by Philips Domestic Appliances Page 3of 24 For internal use only

Document No. : CSW-07-081-21363

Important Repair Instructions

1. Only skilled personnel should carry out the repair.

2. Verification test to carry out as follows, to determine the problem:

a. Ensure product are properly assembled

b. Power on

c. Water Tank to be filled up to Maximum level

3. After repaired, the appliance must function properly, following test to be carried out:

a. Power-on check

Powered ON with socket equipped with Residual Current Circuit Breaker (RCCB) or Earth Leakage Circuit

Breaker (ELCB) to ensure no electrical hazard risk to end consumer.

b. Soleplate temperature

Check the soleplate temperature is within IEC temperature.

Measure the temperature of the Soleplate after the iron has reached steady state i.e connected to the mains for

at least 15 minutes. The table below shows the temperature requirement.

Soleplate temperature (Deg C)

90 ~ 155

c. Water leakage

Check that there is no water leakage from any part of product during operation.

d. Functionality

Check the functionality of the product:

- Steaming & ASO (for ASO version only) is working properly.

- Buttons: no sluggish, jammed and loose.

- Filling Door: able to open freely and close with “click” sound

e. Loose part

Check that there are no loose parts such as extra screws in the product that can cause short circuit or product

malfunction.

Published by Philips Domestic Appliances Page 4of 24 For internal use only

Document No. : CSW-07-081-21363

Product Information

Functions/ Features information

Easy to use

Water Advice

•Optimal Temp Technology

•In case you live in an area with hard water,

•Quick Calc Clean removal in 15 deconds

(eg: water hardness more than 8dGH), it is

•Safety auto shut off (for ASO version only)

Recommended to use a mixture of 50% tap water

•Robust heel rest

And 50% demineralized water.

•Extra large filling hole

•Tap water suitable

Steam boost

•Water Tank Capacity: 300ml with Pump & 350ml

without Pump

•The steam boost helps to remove stubborn wrinkles.

Fast crease removal

Soleplate

•Soleplate: SteamGlide Advanced/ Elite

•Soleplate is the best Philips Soleplate for Steam

•Power” upto 3000W

Iron. It has great scratch resistance, glides exellent

•Continuous steam output: upto 85g/min

and it is easy to clean.

•Turbo Steam Power: Upto 260g

•Vertical Steam

Vertical Steam

•This features a steam boost in vertical position to

remove wrinkles in hanging garments

Drip Stop

•The Water Tank Bottom has a Valve that is

Electronic Safety Shut Off

Controlled by a bimetal disc on the Soleplate.

•The power to the heater is cut off when the Iron has

Water is only released into Steam Chamber via

been motionless. The ASO lights starts blinking

the Tank Valve when the Soleplate temperature

when the iron is moved. It is automatically switched

Is high enough. When the Soleplate temperature

On.

is too low, the Tank Valve is closed. This prevent

water from dripping onto garment.

Product size & weight

•Product dimension (W x H x L)

134 x 158 x 317 mm

•Weight of Iron: 1.78Kg

Published by Philips Domestic Appliances Page 5of 24 For internal use only

Document No. : CSW-07-081-21363

Product Information

Product Matrix

CTN

DST8020/20

DST8020/21

DST8020/26

DST8021/30

DST8030/70

DST8040/30

Colour

Light blue

Purple/Pink

Green/Opal

Dark Purple

Power (W)

/20: 3000

/21: 2400

/26: 3000

3000

Continuous steam (g/min)

/20: 55

/21: 45

/26: 55

55

70

80

Steam boost

/20: 240

/21: 210

/26: 240

240

260

Water Tank capacity (ml)

300

350

Cord length (m)

2.5

Optimal Temp

Yes

DynamicQ Technology

No

Yes

TurboSteam Pump

No

Yes

Drip stop

Yes

Vertical steam

Yes

Auto shut-off

Yes

Calc solution

Quick Calc Release

Calc clean reminder

No

Published by Philips Domestic Appliances Page 6of 24 For internal use only

Document No. : CSW-07-081-21363

Product Information

Product Matrix

CTN

DST8041/80

DST8041/86

DST8050/20

DST8050/21

DST8050/26

Colour

Black

Dark Blue

Power (W)

3000

/20: 3000

/21: 2400

/26: 3000

Continuous steam (g/min)

80

/20: 85

/21: 55

/26: 85

Steam boost

260

/20: 260

/21: 240

/26: 260

Water Tank capacity (ml)

350

Cord length (m)

2.5

Optimal Temp

Yes

DynamicQ Technology

Yes

TurboSteam Pump

Yes

Drip stop

Yes

Vertical steam

Yes

Auto shut-off

Yes

Calc solution

Quick Calc Release

Calc clean reminder

No

Published by Philips Domestic Appliances Page 7of 24 For internal use only

Document No. : CSW-07-081-21363

Troubleshooting

Defect

Occurance (caused by)

Solution

No heating/ power

Soleplate Assy

Change Soleplate Assy

Mainscord

Change Mainscord & Closed End Connectors

PCBA

Change PCBA & Closed End Connectors

UI Module

Change UI Module (Pump Version only)

Water leaking

Water Tank Assy

Change Water Tank Assy

Soleplate Assy

Change Soleplate Assy

Soleplate Gasket

Change Soleplate Gasket

Calc Collector Assy

Change Calc Collector Assy

Door or knob jammed/ can not

Inlay Assy

Change Inlay Assy

close or open/ slide

Steam Slider

Change Steam Slider (non Pump version only)

Too less steam

Soleplate Assy full of scale

Refer to descalling instruction stated below

No Steam

Soleplate Assy

Change Soleplate Assy

Pump Assy

Change Pump Assy

UI Module

Change UI Module (Pump Version only)

Plastic molded part damaged/

Cover

Change Cover

Broken/short molding/sharp

Sub Cover

Change Sub Cover

edges

Water Tank Assy

Change Water Tank Assy

Pump Cover Printed

Change Pump Cover Printed

Inlay Assy

Change Inlay Assy

Backplate Cover Molded

Change Backplate Cover Molded

Backplate Molded

Change Backplate Molded

Calc Collector Body

Change Calc Collector Body

Calc Collector Door Assy

Change Calc Collector Door Assy

Swivel Molded

Change Swivel Molded

Steam Slider

Change Steam Slider

Torn/broken/harden silicone

Dosing Seal

Change Dosing Seal

SOS Seal

Change SOS Seal

CC Body Seal

Change CC Body Seal

Soleplate Gasket

Change Soleplate Gasket

Descaling Instruction:

Published by Philips Domestic Appliances Page 8of 24 For internal use only

Document No. : CSW-07-081-21363

Disassembly Instruction

Remove

BACKPLATE COVER 8

Open

Filling Door

Remove

Screw A (2X)

Remove

Rubber Bung

Remove

BACKPLATE MOLDED 9

Remove

Screw D

Remove

PUMP COVER PRINTED 5

Loosen

all wires

Remove

PUMP ASSY 15

Remove

CLOSED END CONNECTOR 16 & 17

Disconnect

Wire

Refer to step 5-7 for details in page 9

Refer to step 1-4 for details in page 9

Remove

BALL SWIVEL 13 (from WATER TANK)

Remove

STEAM SLIDER MOLDED 19

(Non Pump version only)

Remove

Screw B (2X)

Remove

Screw C

Remove

Clamping Plate

Remove

INLAY ASSY 7

Disconnect

all wire connection

Disconnect

Ribbon Cable (Pump version only)*

Remove

Screw H (2X)

Remove

Screw I (2X) & UI PCBA 20

(Pump version only)

Remove

MAINSCORD 18

Remove

WATER TANK ASSY 4

Remove

BALL SWIVEL 13 (from MAINSCORD)

Loosen

all wires

Remove

PUMP COVER 5 (from MAINSCORD)

Remove

Light Guide & PCBA 14

Refer to step 8 -11 for details in page 9~10

Refer to step 12 -16 for details in page 10

Remove

Screw E (2X)

Remove

Ryton Ring (3x)

Remove

SUB COVER 3

Remove

DOSING SEAL 6

Remove

Screw F (3X)

Remove

SOS SEAL 21

Remove

Fibre Washer & Insulation Sheet

Remove

Screw G (4X)

Remove

Cover Seal

Remove

CALC COLLCTOR BODY SEAL 12

Remove

CALC COLLECTOR DOOR ASSY 11

Remove

CALC COLLCTOR BODY 13

Remove

COVER 2

Remove

SOLEPLATE GASKET 22

Refer to step 17 -22 for details in page 11

Remove

SOLEPLATE ASSY 1

Refer to step 23 -26 for details in page 11

*Refer to page 16 for detail disassembly instruction of Ribbon Cable

Published by Philips Domestic Appliances Page 9of 24 For internal use only

Document No. : CSW-07-081-21363

Disassembly Instruction

Before dismantling :

Ensure the plug is disconnected from the mains and Soleplate is not hot.

1

2

Remove BACKPLATE COVER 8

Remove 2x Screw A & remove BACKPLATE

MOLDED 9

3

4

Lift up PUMP COVER PRINTED 5 & remove it

Remove PUMP ASSY 15 and remove wire

Connections (applicable for Pump version only)

5

6

Open Filling Door & remove Rubber Bung

Remove Screw D

7

8

Loosen all wires, remove CLOSED END

CONNECTOR 16 & 17 (refer to page 15 for details)

Remove BALL SWIVEL 13

Published by Philips Domestic Appliances Page 10 of 24 For internal use only

Document No. : CSW-07-081-21363

9

10

Remove 2x Screw B & Clamping Plate

Untwist and remove all wire connection,

remove 2x Screw H

11

12

Remove MAINSCORD 18, remove BALL

SWIVEL 13 & PUMP COVER 5

Remove STEAM SLIDER MOLDED 19

(NON-PUMP version only)

13

14

Remove Screw C & remove INLAY ASSY 7

Disconnect Ribbon Cable (Pump version only)

Refer to page 16 for detail disassembly

instruction of Ribbon Cable

15

16

Remove 2x Screw I & remove UI PCBA 20

(Pump Version only)

Remove WATER TANK ASSY 4 & loosen all wires

Published by Philips Domestic Appliances Page 11 of 24 For internal use only

Document No. : CSW-07-081-21363

17

18

Remove Light Guide & remove PCBA 14

Refer to page 16 for detail disassembly

instruction of Ribbon Cable forPump version

Remove 2x Screw E, remove SUB COVER 3

19

20

Remove 3x Screw F & Washer, remove Insulation

Sheet

Remove Cover Seal

21

22

Unlock & remove CALC COLLECTOR DOOR

ASSY 11

Remove COVER 2

23

24

Remove 3x Ryton Ring

Remove DOSING SEAL 6 & SOS SEAL 21

25

26

Remove 4x Screw G, remove CALC COLLCTOR BODY

SEAL 12 & remove CALC COLLCTOR BODY 13

Remove SOLEPLATE GASKET 22 & remove

SOLEPLATE ASSY 1

Published by Philips Domestic Appliances Page 12 of 24 For internal use only

Document No. : CSW-07-081-21363

Reassembly Instruction

Cautions:

a. before fastening screw, relocate the screw with first thread. Once done fasten the screw.

b. Do not drop, hit or knock the ASO (for ASO version only).

c. Ensure there is click sound after Connector to Terminal engage. Refer to wiring diagram for detail

1

2

Assemble SOS SEAL 21 & DOSING SEAL 6 to

SOLEPLATE ASSY 1

Assemble SOLEPLATE GASKET 22

3

4

Assemble CALC COLLECTOR BODY 10,

assemble & fasten 4x Screw G & assemble CALC

COLLECTOR BODY SEAL 12

Assemble 3x Ryton Ring and dress all wires

5

6

Assemble COVER 2

Assemble Insulation Sheet, Fibre Washer.

Assemble & fasten 3x Screw F

7

8

Assemble Cover Seal, dress all wires

Assemble SUB COVER 3

Assemble & fasten 2x Screw E

Published by Philips Domestic Appliances Page 13 of 24 For internal use only

Document No. : CSW-07-081-21363

9

10

Assemble & lock the CALC COLLECTOR DOOR

ASSY 11

Assemble PCBA 14 & assemble Light Guide

11

12

Dress wire and Assemble WATER TANK ASSY 4

Assemble & fasten 2x Screw H

13

14

Assemble PUMP COVER 5, assemble BALL

SWIVEL 13 to MAINSCORD 18

Assemble MAINSCORD 18, assemble Clamping

Plate, assemble & fasten 2x Screw B

15

16

Connect all Wires, assemble CLOSED END

CONNECTOR 16 & 17 per instruction in page 15

Connect & dress Pump wire and assemble

PUMP ASSY 15 (Pump version only)

17

18

Assemble BALL SWIVEL 13 to WATER TANK

ASSY 15

Assemble PUMP COVER 5

Published by Philips Domestic Appliances Page 14 of 24 For internal use only

Document No. : CSW-07-081-21363

19

20

Assemble BACKPLATE MOLDED 9, assemble &

fasten 2x Screw A

Assemble BACKPLATE COVER 8

21

22

Assemble UI PCBA 14, assemble & fasten 2x

Screw I

Connect Ribbon Cable (Pump version only)

to UI PCBA 14

23

24

Assemble INLAY ASSY 7, assemble & fasten

Screw A

Assemble & fasten Screw D

25

26

Assemble Rubber Bung and assemble Tank Seal

Assemble STEAM SLIDER MOLDED 19

(Non Pump version only)

Published by Philips Domestic Appliances Page 15 of 24 For internal use only

Document No. : CSW-07-081-21363

Disassembly and Reassembly Instruction (Crimp Connector)

During disassembly and repair, wiring and crimp conections instructions*

Reference Document

1. IEC 61210:1993 “Flat quick-connect terminations for electrical copper conductors –Safety requirements”

2. IEC 60352-2:1990 (amd. 1:1996 + amd. 2:2002) “Solderless crimped connections – General requirements, test

methods and practical guidance”

What does that mean for Service?

Whenever we replace an electrical component, we need to open such connection.

The easiest way is to reopen the pressed crimp housing by attacking from the side with pliers

Required tool when replacing crimp connectors:

Ratchet Crimping Tool

•Oval crimp tool for insulated cable connectors

•0.5mm2 & 6mm2

Prepare the cable:

“Never solder the wire strands before crimping – soldering is not allowed!”

1

2

Twist the wires together along the entire lengths

[13mm (0,51 in) Min & 16mm (0,63 in) Max] of

the scrip.

Insert the cable into Crimp Housing

3

Don't miss any single “hair“!!!

The result of this can have serious safety

impact, as wires can touch any metal part.

Cause electrical shock!!!!!

4

Center the crimp tool on the sleeve,

Crimp the housing with 6 kg/cm²

!!!Please do pull test that wires are strongly

fixed!!!

5

6

WARNING:

Take care that you tight the crimp fully.

If it is not done properly it can cause inner

sparkling and cause overheating and in worst

case a fire!

•Please aligned the crimp in such a way that

higher humidity can not captured water like

swimming pool.

•The open side should always look down

Tie wraps are used as strain relief for these

connector types as they do not inherently have

that. Essential part.

In case the original cable was equipped with tie

wrap you need to add new one.

Published by Philips Domestic Appliances Page 16 of 24 For internal use only

Document No. : CSW-07-081-21363

Disassembly and Reassembly Instruction (Ribbon Cable)

Should Ribbon Cable from product need to be removed, below instruction need to be followed:

Problem: Due to small opening at Inlay when disconnecting the ribbon cable, it will tend to pull the ribbon cable slanted &

cause deformation on connecting pin and resulted in poor connection.

Tool required: No

What does it mean for service?

Whenever disassembly of Ribbon Cable, we need to ensure following are followed:

To free up the Pump black wire to UI module so that we have enough space to unplug the Ribbon Cable to avoid pulling

at slanted angle that further damaged/ deformed the connecting pin.

Open-up to access

the cable at the

Bottom of Tank

Free up the black

wire per picture

above

Free up the black pump wire so

that the Inlay can be slowly lifted

Make sure you hold all the cable

and pull vertically to disassembly

the Ribbon Cable

Caution:

When disassembly of Ribbon Cable:

DO hold all the cable and pull vertically

DO NOT shake cable to left & right

DO NOT pull cable in slanted way

Published by Philips Domestic Appliances Page 17 of 24 For internal use only

Document No. : CSW-07-081-21363

Service Lists

POS

Description

DST8020/20

889011520300

EU9

DST8020/20

889011520470

KOREA

DST8020/21

889011521160

SWITZERLAND

DST8020/21

889011521190

DENMARK

FINLAND

NORWAY

SWEDEN

1

SOLEPLATE ASSY

423902291501

423902291511

2

COVER MOLDED

423902291311

3

SUB COVER

423902291551

4

WATER TANK ASSY

423902291601

423902291611

5

PUMP COVER PRINTED

423902291441

6

DOSING SEAL

423902292091

7

INLAY ASSY

423902291341

8

BACKPLATE COVER MOLDED

423902291191

9

BACKPLATE MOLDED

423902291231

10

CALC COLLECTOR BODY

423902291271

11

CALC COLLECTOR DOOR ASSY

423902291281

12

CC BODY SEAL

423902291291

13

SWIVEL MOLDED

423902283861

14

PCBA MAIN ASSY

423902291401

16

CLOSED END CONNECTOR

423902280591

17

CLOSED END CONNECTOR

423902291301

18

MAINSCORD

423902283781

423902291741

423902283781

19

STEAM SLIDER

423902291531

21

SOS SEAL

423902282691

22

SOLEPLATE GASKET

423902291671

Published by Philips Domestic Appliances Page 18 of 24 For internal use only

Document No. : CSW-07-081-21363

Service Lists

POS

Description

DST8020/26

889011526150

UK

DST8020/26

889011526600

MEA

DST8021/30

889011630300

EU9

DST8021/36

889011636600

MEA

1

SOLEPLATE ASSY

423902291501

2

COVER MOLDED

423902291311

423902291321

3

SUB COVER

423902291551

4

WATER TANK ASSY

423902291601

423902291621

5

PUMP COVER PRINTED

423902291441

423902291451

6

DOSING SEAL

423902292091

7

INLAY ASSY

423902291341

423902291351

8

BACKPLATE COVER MOLDED

423902291191

423902291201

9

BACKPLATE MOLDED

423902291231

423902291241

10

CALC COLLECTOR BODY

423902291271

11

CALC COLLECTOR DOOR ASSY

423902291281

12

CC BODY SEAL

423902291291

13

SWIVEL MOLDED

423902283861

14

PCBA MAIN ASSY

423902291401

16

CLOSED END CONNECTOR

423902280591

17

CLOSED END CONNECTOR

423902291301

18

MAINSCORD

423902283831

423902283781

423902283831

19

STEAM SLIDER

423902291531

423902291541

21

SOS SEAL

423902282691

22

SOLEPLATE GASKET

423902291671

Published by Philips Domestic Appliances Page 19 of 24 For internal use only

Document No. : CSW-07-081-21363

Service Lists

POS

Description

DST8030/70

889011770300

EU9

DST8040/30

889011830300

EU9

DST8041/80

889011980300

EU9

DST8041/88

889011988710

CHINA

1

SOLEPLATE ASSY

423902291521

423902292021

2

COVER MOLDED

423902291331

3

SUB COVER

423902291551

4

WATER TANK ASSY

423902291631

423902291641

423902291651

423902292031

5

PUMP COVER PRINTED

423902291461

423902291471

423902291481

6

DOSING SEAL

423902292091

7

INLAY ASSY

423902291361

423902291371

423902291381

8

BACKPLATE COVER MOLDED

423902291211

423902291201

423902291221

9

BACKPLATE MOLDED

423902291251

423902291241

423902291261

10

CALC COLLECTOR BODY

423902291271

11

CALC COLLECTOR DOOR ASSY

423902291281

423902292041

12

CC BODY SEAL

423902291291

13

SWIVEL MOLDED

423902283861

14

PCBA MAIN ASSY

423902291411

423902291421

423902292051

15

PUMP ASSY

423902290761

16

CLOSED END CONNECTOR

423902280591

17

CLOSED END CONNECTOR

423902291301

18

MAINSCORD

423902283781

423902283811

20

UI MODULE

423902291561

423902291571

423902291581

423902292061

21

SOS SEAL

423902282691

22

SOLEPLATE GASKET

423902291671

Published by Philips Domestic Appliances Page 20 of 24 For internal use only

Document No. : CSW-07-081-21363

Service Lists

POS

Description

DST8050/20

889012120300

EU9

DST8050/26

889012126150

UK

DST8050/21

889012121530

AUSTRALIA

DST8041/86

889011986600

MEA

1

SOLEPLATE ASSY

423902291521

423902292071

423902291521

2

COVER MOLDED

423902291331

3

SUB COVER

423902291551

4

WATER TANK ASSY

423902291661

423902292081

423902291651

5

PUMP COVER PRINTED

423902291491

423902291481

6

DOSING SEAL

423902292091

7

INLAY ASSY

423902291391

423902291381

8

BACKPLATE COVER MOLDED

423902291191

423902291221

9

BACKPLATE MOLDED

423902291231

423902291261

10

CALC COLLECTOR BODY

423902291271

11

CALC COLLECTOR DOOR ASSY

423902291281

12

CC BODY SEAL

423902291291

13

SWIVEL MOLDED

423902283861

14

PCBA MAIN ASSY

423902291431

423902292051

423902291421

15

PUMP ASSY

423902273861

423902290761

16

CLOSED END CONNECTOR

423902280591

17

CLOSED END CONNECTOR

423902291301

18

MAINSCORD

423902283791

423902288941

423902283821

423902283831

20

UI MODULE

423902291591

423902291581

21

SOS SEAL

423902282691

22

SOLEPLATE GASKET

423902291671

Philips Azur 8000 Series User manual

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